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Keywords = flow-field distribution

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22 pages, 9458 KB  
Article
Particle-Scale Local Flow Disturbances Induced by Feed-Particle Size and Shape in a Gas–Solid Fluidized Bed
by Zengqiang Chen, Shuai Zhou, Yadong Zhang, Guangqing Zhu, Bin Li, Dingjie Zhang and Enhui Zhou
Separations 2026, 13(9), 241; https://doi.org/10.3390/separations13090241 (registering DOI) - 24 Aug 2026
Abstract
During coal beneficiation in a gas–solid fluidized bed, coarse feed particles act as moving intruders whose size and shape can reorganize the local gas–solid flow field. This study combines particle-surface differential-pressure measurements, synchronized visual observation, pressure-signal analysis, and Eulerian–Eulerian CFD to distinguish the [...] Read more.
During coal beneficiation in a gas–solid fluidized bed, coarse feed particles act as moving intruders whose size and shape can reorganize the local gas–solid flow field. This study combines particle-surface differential-pressure measurements, synchronized visual observation, pressure-signal analysis, and Eulerian–Eulerian CFD to distinguish the disturbance caused by the feed particle from the background fluctuation of the dense medium. Unlike studies that characterize only the global bed pressure drop, the present work resolves the pressure response on the upper and lower surfaces of individual 13–50 mm feed particles and links it to bubble attachment, bypassing, and medium-particle recirculation. Within a fluidization-number range of 1.0–1.6, the disturbance intensified with feed-particle size: the 50 mm particle produced the largest upper–lower pressure difference and pressure-drop fluctuations exceeding 100 Pa. Particle shape also altered the local flow topology; the flat lower face of the block-shaped particle promoted a persistent gas cushion, localized pressure concentration, and medium recirculation; whereas, the spherical particle generated a comparatively symmetric disturbance. Synchronized images confirmed the transition from intermittent small bubbles near minimum fluidization to bubble coalescence and vigorous recirculation at higher gas velocities. At N = 1.2, the CFD results reproduced the experimental size and shape rankings, with case-by-case relative errors of 4.7–7.0% and a mean absolute relative error of 5.5%. Coherence analysis further showed that the influence of a large particle decayed with distance and produced a stepwise axial distribution of local flow states. These results provide a particle-scale basis for controlling feed-induced disturbances in gas–solid fluidized-bed separation. Full article
(This article belongs to the Special Issue Efficient Separation of Coal and Mineral Resources)
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32 pages, 7109 KB  
Article
Influence of Fault–Tunnel Intersection Angle on the Spatial Response of the Seepage Field in Tunnel Surrounding Rock
by Weibin Wu, Wenrui Wang, Hao Yu, Jinbo Chen and Zongqing Zhou
Processes 2026, 14(17), 2696; https://doi.org/10.3390/pr14172696 - 24 Aug 2026
Abstract
Fault fracture zones can act as preferential groundwater flow paths and significantly modify the seepage field around tunnels. To investigate the influence of the fault–tunnel intersection angle on pore water pressure distribution in tunnel surrounding rock, a three-dimensional steady-state Darcy seepage model was [...] Read more.
Fault fracture zones can act as preferential groundwater flow paths and significantly modify the seepage field around tunnels. To investigate the influence of the fault–tunnel intersection angle on pore water pressure distribution in tunnel surrounding rock, a three-dimensional steady-state Darcy seepage model was established using the F4 fault section of the Yinggeling Tunnel as a representative engineering background. Four cases were considered: a fault-free tunnel and tunnels intersecting fault fracture zones at fault–tunnel intersection angles of 45°, 90°, and 135°. Pore water pressures were extracted at the tunnel crown, invert, and left and right sidewalls at radial distances of 0.2 m and 10 m from the excavation boundary to characterize the near-field and intermediate-to-far-field responses. The results show that the fault fracture zone acts as a preferential drainage pathway and reduces the pore water pressure around the tunnel. Under the baseline permeability condition, the 90° intersection case produces the strongest pressure-relief effect, with peak pore pressure reduction ratios of 23.66–24.24%, followed by the 45° case with reductions of 20.54–22.22%, whereas the 135° case shows a weaker reduction of 4.74–5.36%. Sensitivity analysis indicates that the 90° case generally maintains the strongest pressure-relief effect under most fault-to-rock permeability ratios, although the differences among some intersection-angle cases decrease at high permeability ratios. The near-field surrounding rock exhibits rapid pressure dissipation controlled by tunnel drainage and fault-guided flow, whereas the intermediate-to-far field shows a smoother and more attenuated response. These findings clarify the seepage-control mechanism of the fault–tunnel intersection angle and provide a reference for waterproofing and drainage design in tunnels crossing fault fracture zones. Full article
(This article belongs to the Section Process Control, Modeling and Optimization)
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20 pages, 2034 KB  
Article
Camera–GPS Sensor Fusion for Kinematic Characterization, Microsimulation Validation, and Macroscopic Capacity Modeling of Traffic-Calming Corridors
by Deo Chimba, Wittness Mariki, Sunam Shrestha and Afia Yeboah
Sensors 2026, 26(17), 5340; https://doi.org/10.3390/s26175340 - 24 Aug 2026
Abstract
This study presents a sensor-fused field investigation and simulation-based analysis of four horizontal and vertical traffic-calming devices—two raised speed tables, a speed hump, and a raised crosswalk—installed along a 5250-ft two-lane residential collector in Nashville, TN, USA. A dual-sensor architecture combining a Miovision [...] Read more.
This study presents a sensor-fused field investigation and simulation-based analysis of four horizontal and vertical traffic-calming devices—two raised speed tables, a speed hump, and a raised crosswalk—installed along a 5250-ft two-lane residential collector in Nashville, TN, USA. A dual-sensor architecture combining a Miovision Scout video-based vehicle counter and WAAS/EGNOS-augmented GPS probe-vehicle logging (5 m 3-D RMS horizontal accuracy, 1 Hz sampling) was used to reconstruct 30 quality-controlled free-flow vehicle trajectories and 12-h per-lane volume counts. A spatial kinematic transform (a = v·dv/dx) was applied to extract device-specific approach-deceleration and post-device recovery-acceleration rates, and a three-parameter log-logistic cumulative-distribution function was fitted to the field-observed desired-speed percentiles (root-mean-square error below 0.043 for both speed-table devices). The camera- and GPS-derived observations were used to calibrate and statistically validate a PTV VISSIM microsimulation replica of the corridor, achieving a mean-speed calibration error of 0.71% or better at every device, a GEH statistic below 1.5 at all four analysis turning movements, and independent travel-time validation errors of 5.7–12.1%, within the accepted 15% threshold. The validated model was then used to reconstruct device- and spacing-specific May–Keller macroscopic speed–density–flow relationships, calibrated against simulated capacities of 650–775 vehicles per hour per lane at 350-, 700-, and 1050-ft device spacing. Results show capacity reductions of 20–33% relative to free-flow conditions and yield kinematically derived maximum recommended spacings of 265–630 ft to maintain crossing speeds at or below 15 mph, depending on device geometry. The findings demonstrate a reproducible, low-cost sensor-fusion workflow for quantifying the safety–capacity trade-off of traffic-calming corridors and for informing the design of sensor-in-the-loop adaptive-calming infrastructure. Full article
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34 pages, 20493 KB  
Article
Permeability Prediction and Hydraulic Rock Typing of a Heterogeneous Dolomite Reservoir Based on Centrifuge and NMR Data
by Elizaveta Smirnova, Valery Iktissanov and Aleksandr Konoplyannikov
Energies 2026, 19(17), 3962; https://doi.org/10.3390/en19173962 - 23 Aug 2026
Abstract
Permeability prediction and hydraulic rock typing in carbonate reservoirs remain challenging because similar porosity values may correspond to markedly different flow capacities controlled by pore throat size, connectivity, and capillary accessibility. This study aims to develop an integrated workflow for permeability prediction and [...] Read more.
Permeability prediction and hydraulic rock typing in carbonate reservoirs remain challenging because similar porosity values may correspond to markedly different flow capacities controlled by pore throat size, connectivity, and capillary accessibility. This study aims to develop an integrated workflow for permeability prediction and petrophysical–hydraulic rock typing of a heterogeneous dolomite reservoir using parameters that directly characterize the drainable pore throat network. Routine core analysis, centrifuge-derived capillary pressure curves, nuclear magnetic resonance T2 spectra, electrical measurements, petrographic and SEM observations, and fractal descriptors were jointly analyzed. Capillary pressure curves were fitted with the Li–Horne model and transformed into equivalent pore throat radius distributions; characteristic radii Rq, Swanson and Capillary-Parachor parameters, irreducible water saturation, and fractal characteristics were calculated for subsequent regression analysis and rock typing. The conventional kϕ relationship showed limited predictive capability, whereas models incorporating R15R21 provided a more reliable permeability estimate. The best-performing relationship was close to kR2ϕ, supporting the interpretation of R20 as a centrifuge-derived analog of the effective hydraulic radius. Comparison with FZI, Winland R35, NMR groups, and electrofacies showed that R20-based typing produced a compact separation of samples by hydraulic quality. The proposed workflow is presented as a single-well proof of concept and requires validation in independent wells before application to field-scale geological and hydrodynamic models. Full article
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39 pages, 9549 KB  
Article
Landslide Risk Assessment and Susceptibility Analysis in the Loess Plateau Region: A Case Study of Yuzhong County, Lanzhou City, Western China
by Zhen Wu, Manzhong Qin and Yuansheng Zhang
Geosciences 2026, 16(9), 344; https://doi.org/10.3390/geosciences16090344 - 23 Aug 2026
Abstract
The Loess Plateau in China is highly susceptible to frequent landslides and other geological disasters, which have led to substantial losses of natural and human resources and are frequently reported in the news media. Yuzhong County, located east of Lanzhou City, is a [...] Read more.
The Loess Plateau in China is highly susceptible to frequent landslides and other geological disasters, which have led to substantial losses of natural and human resources and are frequently reported in the news media. Yuzhong County, located east of Lanzhou City, is a mountainous region with considerable development potential. On 7 August 2025, this area experienced a large-scale geological disaster characterized by a compound event involving both landslides and debris flows, resulting in nearly several hundred casualties. With the ongoing urban expansion of Yuzhong County in recent years, the prediction and prevention of geological disasters have become increasingly critical. This study employed three machine learning algorithms—Multiple Logistic Regression (LR), Random Forest (RF), and XGBoost (XG)—to assess landslide susceptibility in Yuzhong County. A total of 169 historical landslide points, supplemented by additional sites identified through field investigations, were compiled, along with 200 non-landslide locations. Multiple environmental factors were incorporated into the models to analyze landslide susceptibility across different areas. Because LR can effectively capture the generalized influence of precipitation variability, it was selected as the primary model for the final susceptibility mapping. To more accurately evaluate the impact of precipitation on landslide occurrence, average seasonal precipitation across the four seasons was used as a predictive factor. To refine the risk assessment at the township level, both raster-based and landslide-unit-based evaluation approaches were adopted. Overlay analyses were then performed by integrating urban infrastructure, population distribution, and predicted landslide hazard zones, while also accounting for the potential influence of extreme precipitation events. The results reveal that the mountainous areas in eastern Mapo Township, southern Xiaokangying Township, southern Xiaguanying Town, and the south-central part of Qingshuiyi Township are high-risk zones prone to group-occurrence landslide disasters. Full article
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35 pages, 30933 KB  
Article
Numerical Simulation and Experiment of a New Magnetorheological Mount Featuring Two Squeeze Gaps and Four Flow Channels
by Shuangyi Liang, Chen Chen, Xiaolong Yang, Yibu Zhao and Kwanchai Kraitong
Actuators 2026, 15(9), 455; https://doi.org/10.3390/act15090455 - 23 Aug 2026
Abstract
This study investigates the hybrid squeeze–flow damping characteristics of a previously developed magnetorheological (MR) mount, which integrates two vertically symmetric squeeze gaps and four flow channels. Based on the magnetic-circuit configuration, a damping-force prediction model was established specifically for the proposed hybrid structure. [...] Read more.
This study investigates the hybrid squeeze–flow damping characteristics of a previously developed magnetorheological (MR) mount, which integrates two vertically symmetric squeeze gaps and four flow channels. Based on the magnetic-circuit configuration, a damping-force prediction model was established specifically for the proposed hybrid structure. Magnetostatic finite element analysis (FEA) was conducted to compare the magnetic field characteristics under co-directional and opposite-direction coil excitation, and the influence of magnetic isolation components on the magnetic field distribution was additionally investigated. The results indicate that co-directional current excitation generates higher magnetic flux density in both the squeeze gaps and flow channels, enabling the magnetorheological fluid (MRF) to approach magnetic saturation at an excitation current of 2 A. The magnetic isolation components further improve the magnetic flux distribution and enhance the magnetic flux density in the squeeze gaps and flow channels. A one-way coupled numerical method combining magnetostatic FEA and computational fluid dynamics (CFD) was employed. The rheological properties of the MRF were derived from the magnetic flux density and incorporated into the CFD model via a user-defined function (UDF) to calculate the pressure losses and predict the damping force of the MR mount. The proposed model was experimentally validated over an excitation frequency range of 5–30 Hz at an amplitude of 0.15 mm, showing good agreement with the experimental results under most operating conditions. Beyond the experimentally validated range, the model was further employed to investigate the predicted damping characteristics under extended excitation conditions. The extrapolated numerical results indicate that the total damping force can reach 958.2512 N at an excitation amplitude of 0.3 mm and a frequency of 200 Hz. This result should be regarded as a model-based prediction rather than experimentally validated high-frequency performance. The squeeze mode provides the dominant damping contribution, while the contribution of the flow mode becomes increasingly significant with increasing excitation frequency. The results provide a basis for evaluating the potential of the hybrid squeeze–flow MR mount for vehicle engine vibration isolation. Full article
(This article belongs to the Section Actuators for Surface Vehicles)
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22 pages, 2308 KB  
Article
Microchannel Design Facilitates Efficient Tannin–Germanium Deposition
by Guomu Chen, Tingfang Xie, Botao Gao, Runan Jia, Lei Gao, Xiaolei Ye, Shenghui Guo and Li Yang
Metals 2026, 16(9), 941; https://doi.org/10.3390/met16090941 - 23 Aug 2026
Abstract
To address the core industrial bottlenecks of conventional batch tannic acid-based germanium precipitation processes—high reagent consumption, long reaction cycles of several hours, severe impurity co-precipitation as well as the common mismatch between single-channel microreactor throughput and industrial production demands. This work combines numerical [...] Read more.
To address the core industrial bottlenecks of conventional batch tannic acid-based germanium precipitation processes—high reagent consumption, long reaction cycles of several hours, severe impurity co-precipitation as well as the common mismatch between single-channel microreactor throughput and industrial production demands. This work combines numerical simulation with experimental validation to investigate microscale two-phase flow regulation, high-throughput microreactor optimization, and tannic acid precipitation intensification. Two-dimensional two-phase flow models are established for straight and zigzag microchannels, with the level set method applied to track interfacial evolution. The regulatory effects of inlet velocity and channel geometry on flow patterns, droplet behavior and mixing performance are clarified. Zigzag channels induce chaotic convection via periodic corners, achieving an order-of-magnitude improvement in mixing efficiency at low Reynolds numbers (Re < 400), which lays a fundamental basis for reaction intensification. Taking zigzag channels as core units, a bidirectional symmetric superposition scale-up strategy is proposed to break the throughput limitation of single-channel systems, and a 3D-printed high-throughput microreactor integrating 78 parallel zigzag channels is designed. 3D simulations reveal a three-stage mixing mechanism and uniform flow distribution among parallel channels, with total throughput two orders of magnitude higher than a single channel. Single-channel experiments with industrial germanium-bearing raffinate yield 91.81% precipitation efficiency under optimal conditions, reducing the reaction residence time from hours in conventional batch processes to the second scale. Staged reagent addition and two-stage serial configuration further raise the efficiency to ~98%, realizing deep germanium recovery with significantly improved reagent utilization and reduced impurity co-precipitation. This process achieves efficient intensification of the chelation precipitation process while balancing throughput and mixing performance, providing a novel and technically feasible approach for efficient low-consumption germanium recovery, and offering solid technical support for the industrial application of microreactors in the hydrometallurgy field. Full article
(This article belongs to the Special Issue Metal Leaching and Recovery)
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25 pages, 16217 KB  
Article
Multiscale Coupled Modeling of Shale Gas Horizontal Wells Considering Wellbore Friction Loss
by Yong Zhang, Jiajie Yang, Zhenbang Zhou, Chao Chen and Jia Wang
Processes 2026, 14(17), 2680; https://doi.org/10.3390/pr14172680 - 22 Aug 2026
Abstract
Shale gas reservoirs are characterized by low permeability, nanoscale pore structures, and complex fracture networks. Multistage fractured horizontal wells are an important technology for commercial shale gas development. However, many shale gas productivity models primarily emphasize gas transport within the reservoir and fracture [...] Read more.
Shale gas reservoirs are characterized by low permeability, nanoscale pore structures, and complex fracture networks. Multistage fractured horizontal wells are an important technology for commercial shale gas development. However, many shale gas productivity models primarily emphasize gas transport within the reservoir and fracture system, while pressure variations caused by frictional losses along the horizontal wellbore are often simplified or treated separately. To address this issue, this study develops a fully coupled multiscale dual-porosity numerical model that integrates the shale matrix, hydraulic fractures, and horizontal wellbore within a unified simulation framework. The model incorporates key physical mechanisms governing shale gas transport, including Knudsen diffusion, Langmuir adsorption–desorption, stress sensitivity, and non-Darcy flow in fractures. Meanwhile, the Darcy–Weisbach equation is introduced to describe wellbore frictional pressure losses. The reliability of the proposed model is validated through history matching with field production data from the Changning shale gas reservoir. The results demonstrate that neglecting wellbore friction losses leads to a 30–50% overestimation of horizontal well productivity, indicating that wellbore friction has a significant impact on fracture flow distribution and productivity prediction. Furthermore, an exponent factor r is introduced to characterize and evaluate non-uniform fracture placement patterns. The results show that toe-dense fracture placement can increase cumulative gas production by approximately 37.8% compared with uniform fracture placement when r = 1.10, which yields the highest cumulative gas production among the tested cases. However, the additional production benefit becomes substantially smaller after the initial increase and remains relatively stable as r further increases. This study improves the understanding of friction-induced heel-to-toe effects and provides an effective numerical approach for productivity prediction and fracture placement design in shale gas horizontal wells. Full article
(This article belongs to the Section Petroleum and Low-Carbon Energy Process Engineering)
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19 pages, 45218 KB  
Article
Evolution Mechanisms of Microstructure and Performance of Aluminum Alloy Thin-Walled Components Repaired by Friction Stir Spot Welding
by Xiaoming Ye, Jie Zhang, Yuan Liu, Qiu Pang and Yuwei Li
Materials 2026, 19(17), 3567; https://doi.org/10.3390/ma19173567 - 22 Aug 2026
Abstract
Taking the repair of prefabricated hole defects in 2024 aluminum alloy thin-walled components
by friction stir spot welding (FSSW) as the research object, the evolution laws
of microstructure and mechanical properties of FSSW-repaired joints of thin-walled components
were clarified through process experiments and [...] Read more.
Taking the repair of prefabricated hole defects in 2024 aluminum alloy thin-walled components
by friction stir spot welding (FSSW) as the research object, the evolution laws
of microstructure and mechanical properties of FSSW-repaired joints of thin-walled components
were clarified through process experiments and numerical simulations. The
collaborative effect of the temperature field and material flow field during the FSSW repair
process and their regulation laws on the microstructure and properties were revealed. The
results show that as the repair speed increases, the macroscopic surface quality of the FSSW
joint improves. When the repair speed reaches 2000 r/min, a high-quality repaired joint
with a smooth and flat surface and no porosity defects can be obtained. Meanwhile, within
the repair speed range of 800 to 2000 r/min, the grains undergo dynamic recrystallization
(DRX) due to the combined effect of heat and mechanical forces, eventually forming a
uniform equiaxed grain structure in the weld core area. ABAQUS 2023 simulation verifies
the temperature distribution during the FSSW repair process. When the repair speed is
2000 r/min, the maximum temperature obtained from the simulation is 431.1 ◦C, which
agrees with the measured value from the experiment. The simulation results further reveal
that when the repair speed increases from 1200 r/min to 2000 r/min, the material fluidity
significantly enhances, and the flow velocity on the advancing side is always higher than
that in other areas. At the rotational speed of 2000 r/min, the plastic material flows continuously
from the periphery and eventually fills the defect area completely. The fracture
mode of the FSSW-repaired joint is mainly ductile fracture. With the increase in the repair
speed, the number of dimples at the fracture surface increases significantly. When the
rotational speed reaches 2000 r/min, the joint achieves the best mechanical properties, and
the FSSW-repaired joint reaches the maximum tensile strength of 169 MPa. Full article
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21 pages, 1682 KB  
Article
Evaluation of Water-Sealed Gas Reserves and Identification of the Development Potential in an Unconsolidated Sandstone Reservoir with Edge Water: A Case Study of Layer Group II-2 in the Sebei-2 Gas Field
by Qijun Huang, Lirong Dong, Yafei Wei and Junjian Li
Appl. Sci. 2026, 16(17), 8358; https://doi.org/10.3390/app16178358 - 22 Aug 2026
Abstract
Water invasion can isolate gas and reduce gas-phase mobility in unconsolidated sandstone reservoirs, complicating reserve evaluation and target selection. This study evaluates dynamic reserves and remaining gas potential in the II-2 layer group of the Sebei-2 Gas Field by combining classified well-level reserve [...] Read more.
Water invasion can isolate gas and reduce gas-phase mobility in unconsolidated sandstone reservoirs, complicating reserve evaluation and target selection. This study evaluates dynamic reserves and remaining gas potential in the II-2 layer group of the Sebei-2 Gas Field by combining classified well-level reserve estimates with numerical simulation. Wells were divided into weakly water-affected and water-producing groups using their water–gas ratios. The flowing material balance (FMB) method was applied to the former, whereas a material balance method that accounts for water sealing was applied to the latter. A history-matched gas–water model was then used to characterize the spatial distribution of remaining gas and water invasion patterns. The classified estimates yield dynamic reserves of 70.72 × 108 m3, including 33.91 × 108 m3 of remaining recoverable reserves. The difference between the FMB reference estimate and the integrated estimate is 49.18 × 108 m3. This method-dependent difference is interpreted as an indirect indicator of restricted gas mobilization under the current water invasion conditions. Channel invasion and uniform invasion types account for 96.1% of the difference. Remaining gas occurs mainly in structural highs and the central and eastern reservoir areas. Intervals 2-5-11 and 2-5-12 are identified as candidate intervals for further development evaluation. Full article
(This article belongs to the Section Energy Science and Technology)
53 pages, 12851 KB  
Article
Internal Flow Analysis of a Dual-Swirl Dryer for Zingiberaceous Root Drying Through Numerical Simulation with Experimental Validation
by Raziel Enrique Chumacero, Yanis Alexis Oblitas and Julio Román Ronceros
Fluids 2026, 11(8), 207; https://doi.org/10.3390/fluids11080207 - 21 Aug 2026
Viewed by 142
Abstract
Convective drying of Zingiberaceous roots, particularly ginger (Zingiber officinale), requires a uniform distribution of airflow and temperature to ensure energy efficiency and product quality. However, many drying systems exhibit aerothermal limitations that produce temperature gradients and non-uniform drying conditions. To address [...] Read more.
Convective drying of Zingiberaceous roots, particularly ginger (Zingiber officinale), requires a uniform distribution of airflow and temperature to ensure energy efficiency and product quality. However, many drying systems exhibit aerothermal limitations that produce temperature gradients and non-uniform drying conditions. To address this issue, this study proposes a dual-swirl dryer featuring two air inlets: an upper helical inlet and a lower tangential inlet. Both inlet configurations generate swirling airflow patterns that enhance thermal uniformity and increase the residence time of hot air within the drying chamber. The internal flow behavior was investigated using Computational Fluid Dynamics (CFD) simulations in ANSYS Fluent2025 R1 version. A three-dimensional polyhedral mesh was generated to improve computational efficiency and numerical accuracy. Turbulence and recirculation phenomena were modeled using the Realizable k–ϵ turbulence model, while temperature distribution was analyzed through the energy conservation equation. Numerical predictions were experimentally validated using temperature sensors integrated into an automatic control system. The comparison between numerical and experimental results demonstrated that the dual-swirl configuration improves airflow redistribution, reduces thermal stagnation zones, and promotes a more homogeneous temperature field throughout the drying chamber. These findings confirm that the proposed system is an efficient alternative for agro-industrial drying applications. Full article
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24 pages, 2871 KB  
Article
Optimizing In-Cylinder Charge Preparation in H2DI IC Engines: The Impact of Nozzle Cap Azimuthal and Inclination Angles on Jet Breakup
by Brijesh Kinkhabwala, Koushal Krishna, Uwe Wagner and Thomas Koch
Hydrogen 2026, 7(3), 123; https://doi.org/10.3390/hydrogen7030123 - 21 Aug 2026
Viewed by 50
Abstract
In recent years, hydrogen-fueled internal combustion engines offer significant potential for achieving high efficiency and near-zero carbon emissions. However, stable combustion remains challenging due to the limited time available for fuel–air mixing, particularly in direct-injection concepts. This study investigates the influence of injector [...] Read more.
In recent years, hydrogen-fueled internal combustion engines offer significant potential for achieving high efficiency and near-zero carbon emissions. However, stable combustion remains challenging due to the limited time available for fuel–air mixing, particularly in direct-injection concepts. This study investigates the influence of injector orientation on in-cylinder charge preparation in a heavy-duty spark-ignition engine operating with a side-mounted hydrogen direct-injection strategy. Three-dimensional computational fluid dynamics (CFD) simulations are performed to evaluate the effects of injector blow-cap inclination and azimuthal alignment on hydrogen jet evolution, flow-field development, and mixture formation. Under high-pressure injection conditions, hydrogen enters the cylinder as a highly under-expanded jet with strong momentum, resulting in significant interaction with the in-cylinder flow field. The results show that injector inclination influences jet impingement behavior, wall-guided flow development, and subsequent vortex evolution, while injector rotation modifies the interaction between the jet trajectory and in-cylinder swirl motion, affecting aerodynamic shear and flow-field complexity. The resulting mixture formation is evaluated through local air–fuel ratio distribution together with flow-field analysis and streamline evolution, demonstrating strong sensitivity to injector orientation and its coupling with in-cylinder aerodynamic structures. Quantitatively, injector orientation produces significant changes in the local air–fuel ratio distribution, with up to 25% reduction in the standard deviation of local air–fuel ratio for inclination variations and up to 35% for azimuthal variations between the extreme configurations, indicating improved mixture uniformity. Configurations promoting earlier jet disruption and enhanced spatial dispersion achieve more homogeneous charge preparation, whereas stronger wall-guided jet attachment results in localized fuel-rich regions. The findings provide physical insight into the role of jet–wall interaction, aerodynamic shear, and vortex restructuring in governing hydrogen mixing processes. The simulation framework captures the relevant in-cylinder flow physics and provides trends consistent with available experimental observations in the literature, which report improved efficiency and reduced NOx emissions under enhanced mixture homogeneity conditions. Full article
20 pages, 18912 KB  
Article
Analysis of the Effects of Mixed-Flow Pump Inlet Structure on Pressure Pulsations and Energy Transport Characteristics
by Guangyao Wu, Yongliang Xu, Xiaolin Shao, Yongxin Jin and Junlian Yin
Water 2026, 18(16), 2056; https://doi.org/10.3390/w18162056 - 21 Aug 2026
Viewed by 113
Abstract
To investigate the influence of inlet structure optimization on pressure pulsation and energy transport characteristics in mixed-flow pumps, this study employed experimental and numerical calculation methods to analyze both original and optimized models. The SST-SAS turbulence model was selected for flow field computation. [...] Read more.
To investigate the influence of inlet structure optimization on pressure pulsation and energy transport characteristics in mixed-flow pumps, this study employed experimental and numerical calculation methods to analyze both original and optimized models. The SST-SAS turbulence model was selected for flow field computation. The experimental and numerical results showed that inlet optimization increased the head at the design condition by 1.52 m, improved the efficiency by 5.38%, and reduced the pressure pulsation amplitude by more than 90%. Analysis of energy transport term distribution characteristics within the pump revealed the mechanism behind pulsation intensity improvement: the pressure propulsion power distribution in the impeller became more stable, while the Lamb vector divergence dissipation regions and enstrophy dissipation regions substantially decreased, thereby increasing the proportion of pressure propulsion power contribution. The enhanced energy transport characteristics and improved flow field stability in the impeller region collectively optimized energy conversion performance within the impeller. Full article
(This article belongs to the Section Hydraulics and Hydrodynamics)
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17 pages, 9312 KB  
Article
From Individual Grain Boundaries to Irregular Grain Networks: Drift–Diffusion Simulation of Polycrystalline Silicon Solar Cells
by Irodakhon Gulomova, Oussama Accouche, Zaher Al Barakeh, Rayimjon Aliev, Navruzbek Mirzaalimov, Makhfuza Alinazarova and Jasurbek Gulomov
Nanomaterials 2026, 16(16), 1041; https://doi.org/10.3390/nano16161041 - 21 Aug 2026
Viewed by 194
Abstract
Grain boundaries (GBs) are important recombination-active defects in polycrystalline and multicrystalline silicon solar cells, but the effects of their electrical activity, geometry, and spatial arrangement are often difficult to separate. In this work, two-dimensional (2D) drift–diffusion simulations are used to investigate how GB [...] Read more.
Grain boundaries (GBs) are important recombination-active defects in polycrystalline and multicrystalline silicon solar cells, but the effects of their electrical activity, geometry, and spatial arrangement are often difficult to separate. In this work, two-dimensional (2D) drift–diffusion simulations are used to investigate how GB trap density, carrier capture cross-section, orientation, length, number, and network geometry affect silicon solar-cell performance. A controlled comparison between rotating GBs whose length changes with angle and fixed-length GBs shows that the strong apparent orientation dependence is dominated by the accompanying variation in active GB length. When the GB length is fixed at 100 μm, the variations in short-circuit current density (Jsc), open-circuit voltage (Voc), efficiency, and fill factor are comparatively small. As a second contribution, irregular polycrystalline microstructures are generated by Voronoi tessellation, producing distributions of grain sizes, shapes, boundary lengths, and junctions that are more representative than simplified structures based on isolated or regularly spaced boundaries. These networks are used to connect grain size, total electrically active GB length, recombination, local electric fields, carrier-flow redistribution, and device performance. As the characteristic grain size increases from 5 to 100 μm, Jsc rises from 15 to 34mAcm2, Voc from 0.54 to above 0.61 V, and the power conversion efficiency from 6.5% to 17%. GB-induced photovoltaic loss is therefore governed not by GB number or nominal orientation alone, but by the combined effects of electrical activity, total active boundary length, and network geometry. Full article
(This article belongs to the Section Solar Energy and Solar Cells)
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25 pages, 6889 KB  
Article
Study on the Coupling Characteristics Between Unsteady Flow and Hydrodynamic Loads in the Guide Vane Region of a Pump–Turbine Under Runaway Condition
by Ling Li, Qifei Li and Xiangyu Chen
Processes 2026, 14(16), 2666; https://doi.org/10.3390/pr14162666 - 20 Aug 2026
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Abstract
To elucidate the coupling characteristics between unsteady flow and hydrodynamic loads in the guide vane region of a pump–turbine under runaway conditions, a model pump–turbine of a high-head pumped storage power station was selected as the research object. A combined approach of model [...] Read more.
To elucidate the coupling characteristics between unsteady flow and hydrodynamic loads in the guide vane region of a pump–turbine under runaway conditions, a model pump–turbine of a high-head pumped storage power station was selected as the research object. A combined approach of model experiments and three-dimensional unsteady numerical simulations was employed to investigate the guide vane hydraulic torque, flow field structures, pressure distribution, and pressure fluctuation characteristics under different pre-opening guide vane conditions. In the experiments, the hydraulic torque of guide vanes was measured using a guide vane shaft strain testing method at five guide vane openings of 19 mm, 25 mm, 33 mm, 41 mm, and 45 mm. In the numerical simulations, a full-passage unsteady computational model was established based on the SST k-ω turbulence model, and the reliability of the numerical model was validated against experimental results. The results indicate that the guide vane hydraulic torque under runaway conditions exhibits pronounced periodic fluctuations, and the dominant period in the time domain is consistent with the blade passing frequency, demonstrating that rotor–stator interaction between the runner wake and guide vanes is the primary mechanism inducing unsteady hydraulic loads. As the guide vane opening decreases, the flow passage area in the guide vane region is reduced, and the high-speed swirling flow at the runner outlet generates significant jet impingement and local shear layers near the guide vane inlet, resulting in enhanced circumferential non-uniformity of the flow field and a substantial increase in the pressure difference across the guide vane surfaces. Among all operating conditions, the hydraulic torque fluctuation at a0 = 19 mm is the most severe. Under small-opening conditions, flow separation, wake accumulation, and local backflow structures are prone to occur in the vicinity of the guide vanes, accompanied by pronounced high-frequency pressure disturbances and local impulsive pressure peaks. With increasing guide vane opening, the flow attachment behavior and flow field continuity are gradually improved, and the pressure fluctuations evolve from random oscillations to regular periodic pulsations, indicating a significant enhancement in flow stability. The study demonstrates that small guide vane opening conditions produce hydrodynamic load characteristics—specifically, higher-amplitude and more intermittent torque fluctuations, as well as lower minimum pressures—that are indicative of conditions conducive to increased vibration, fatigue accumulation, and cavitation risk; however, direct structural or two-phase cavitation analyses are required to confirm these implications. The present results can provide a theoretical basis for the optimal design of guide vane mechanisms and the safe operation of pump–turbines under runaway conditions, and quantitative coupling analysis reveals that the cross-correlation between inlet pressure and torque decreases from R = 0.87 at a0 = 19 mm to R = 0.72 at a0 = 45 mm, confirming that the flow–load coupling weakens substantially with increasing opening. Full article
(This article belongs to the Section Energy Systems)
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