Search Results (75)

Transparent conductive oxides (TCOs), such as indium tin oxide (ITO), are essential for flexible electronics; however, conventional vacuum-based deposition is costly and thermally aggressive for polymers. This study investigated the surface functionalization of PET substrates with ITO thin film-based forced hydrolysis as a low-cost, reproducible alternative. $\mathrm{S}\mathrm{n}{\mathrm{O}}_2$ nanoparticles were synthesized by forced hydrolysis at 180 °C for 3 h and 6 h, yielding crystalline nanoparticles with a cassiterite phase and an average crystallite size of 20.34 nm. The process showed high reproducibility, enabling consistent structural properties without complex equipment or high-temperature treatments. The $\mathrm{S}\mathrm{n}{\mathrm{O}}_2$ sample obtained at 3 h was incorporated into commercial ${\mathrm{I}\mathrm{n}}_2{\mathrm{O}}_3$ to form a mixed In–Sn–O oxide, which was subsequently deposited onto PET substrates by spin coating onto UV-activated PET. The resulting 1.1 µm ITO films demonstrated good adhesion (4B according to ASTM D3359), a low resistivity of 1.27 × 10⁻⁶ Ω·m, and an average optical transmittance of 80% in the visible range. Although their resistivity is higher than vacuum-processed films, this route provides a superior balance of mechanical robustness, featuring a hardness of (H) of 3.8 GPa and an elastic modulus (E) of 110 GPa. These results highlight forced hydrolysis as a reproducible route for producing ITO/PET thin films. The thickness was strategically optimized to act as a structural buffer, preventing crack propagation during bending. Forced hydrolysis-driven PET sheet functionalization is an effective route for producing durable ITO/PET electrodes that are suitable for flexible sensors and solar cells. Full article

High-entropy ceramic (HEC) thin films generally refer to multi-component solid solutions composed of multiple metallic and non-metallic elements, existing in forms such as carbides, nitrides, and borides. Benefiting from the high-entropy effect, lattice distortion, sluggish diffusion, and cocktail effect of high-entropy systems, HEC thin films form simple amorphous or nanocrystalline structures while exhibiting high hardness/elastic modulus, excellent tribological properties, and thermal stability. Although the mixing entropy increases with the number of elements in the system, a higher number of elements does not guarantee improved performance. In addition to system configuration, the regulation of preparation methods and processes is also a key factor in enhancing performance. Arc ion plating (AIP) has emerged as one of the mainstream techniques for fabricating high-entropy ceramic (HEC) thin films, which is attributed to its high ionization efficiency, flexible multi-target configuration, precise control over process parameters, and high deposition rate. Through rational design of the compositional system and optimization of key process parameters—such as the substrate bias voltage, gas flow rates, and arc current—HEC thin films with high hardness/toughness, wear resistance, high-temperature oxidation resistance, and electrochemical performance can be fabricated, and several of these properties can even be simultaneously achieved. Against the backdrop of AIP deposition, this review focuses on discussions grounded in the thermodynamic principles of high-entropy systems. It systematically discusses how process parameters influence the microstructure and, consequently, the mechanical, tribological, electrochemical, and high-temperature oxidation behaviors of HEC thin films under various complex service conditions. Finally, the review outlines prospective research directions for advancing the AIP-based synthesis of high-entropy ceramic coatings. Full article

The development of sustainable, water-based conductive coatings is essential for advancing environmentally responsible wearable and printed electronics. Achieving high electrical conductivity and wash durability remains a key challenge. This is largely dependent on the compatibility between the polymer matrix, the conductive filler and the substrate surface. In this study, a facile formulation strategy is proposed by directly integrating few-layer graphene (FLG, 2.5 wt%) into commercial bio-based thermoplastic polyurethanes (TPUs), combined with polyvinylpyrrolidone (PVP) as a dispersing agent. The investigation focuses on how the segmental architecture of four TPUs with different structure and hard–soft segments composition influences filler dispersion, mechanical integrity, and electrical behavior. Coatings were deposited onto flexible substrates, including textiles and paper, using a bar-coating process and were characterized in terms of morphology, thermal properties, electrical conductivity, and wash resistance. The results demonstrate that TPUs containing a higher presence of hard segments interact more effectively with hydrophobic surfaces, while TPUs with a higher contribution of soft segments improve adhesion to hydrophilic substrates and facilitate the formation of the percolation network, underling the role of TPU microstructure in controlling interfacial interactions and overall coating performance. The proposed comparative approach provides a sustainable pathway toward durable, high-performance, and washable electronic textiles and paper-based devices. Full article

Hard turning has emerged as a cost-effective and flexible alternative to conventional grinding for machining hardened steels such as AISI 4340. However, its performance is significantly influenced by the choice of cooling and lubrication strategies, as well as the condition of the cutting tool. Inadequate thermal management and tool wear can lead to elevated cutting forces, high interface temperatures, degraded surface quality, and an altered microstructure. This study investigates the machinability performance of AISI 4340 alloy steel (50 HRC) using CVD-coated carbide tools under two distinct cooling/lubrication environments: minimum quantity lubrication (MQL) and cryogenic cooling (LN₂). Experiments were conducted at the beginning and end of tool life with both environments to capture the influence of tool wear on key performance indicators, including cutting force, chip temperature, surface roughness, and microstructural integrity. Results indicate that LN₂ cooling outperformed MQL in mitigating thermal loads and maintaining surface quality, particularly under worn tool conditions. LN₂ reduced cutting forces by up to 37.10%, chip temperature by 56.68%, and surface roughness by 36.95% compared to MQL. Microstructural analysis revealed significantly thinner deformation and white layers under LN₂, suggesting improved subsurface integrity. These findings highlight the potential of LN₂ cooling for enhancing the machinability of hard turning operation and improving overall performance in industrial applications. Full article

The development of high-speed computers and electronic memories, high-frequency communication networks, electroluminescent and photovoltaic devices, flexible displays, and more requires new materials with unique properties, such as a low dielectric constant, an adjustable refractive index, high hardness, thermal resistance, and processability. SiOC coatings possess a number of desirable properties required by modern technologies, including good heat and UV resistance, transparency, high electrical insulation, flexibility, and solubility in commonly used organic solvents. Chemical vapor deposition (CVD) is a very useful and convenient method to produce this type of layer. In this article we present the results of studies on SiOC coatings obtained from tetramethylcyclotetrasiloxane in a remote hydrogen plasma CVD process. The elemental composition (XPS, EDS) and chemical structure (FTIR and NMR spectroscopy-¹³C, ²⁹Si) of the obtained coatings were investigated. Photoluminescence analyses and ellipsometric and thermogravimetric measurements were also performed. The surface morphology was characterized using AFM and SEM. The obtained results allowed us to propose a mechanism for the initiation and growth of the SiOC layer. Full article

Conventional protective coatings based on petroleum raw materials have certain limitations in terms of their availability, environmental pollution, and sustainability. Therefore, this research successfully investigates the potential of sheep wool-derived biochar to develop a sustainable, high-performance protective coating. Two variants of biochar, namely SW800 and SW1000, were developed by pyrolyzing sheep wool at 800 °C and at 1000 °C for 1 h, respectively. The prepared samples were characterized using FTIR, FESEM-EDX, and XRD analyses to confirm the structural and elemental differences between both biochar samples. Furthermore, biochar-based epoxy coatings were developed by varying the concentration of prepared biochar from 1% to 5%. The coating performance was evaluated for its aesthetic, mechanical, chemical resistance, and hydrophobicity. Crucially, this study demonstrated that biochar inclusion did not compromise critical mechanical and chemical properties like adhesion (5B), flexibility (7 mm), scratch hardness (3500 gms), pencil hardness (3H), acid-alkali resistance, and solvent rub test (rating 5). However, a key finding of this research is that the incorporation of biochar into an epoxy coating resulted in a significant improvement in hydrophobicity, which is measured using water contact angle. The incorporation of SW800 and SW1000 into coating formulations at varying concentrations resulted in an increase in water angle of approximately 18% and 20%, respectively. The outcomes of this project establish biochar-based coatings as a promising solution for eco-friendly and high-performance protective applications. Full article

Electroless nickel deposition (ELD) is an autocatalytic technique extensively used to impart conductive, protective, and mechanical functionalities to inherently non-conductive synthetic substrates. This review systematically explores the fundamental mechanisms of electroless nickel deposition, emphasising recent advancements in surface activation methods, solvent systems, and microstructural control. Critical analysis reveals that bio-inspired activation methods, such as polydopamine (PDA) and tannic acid (TA), significantly enhance coating adhesion and durability compared to traditional chemical etching and plasma treatments. Additionally, solvent engineering, particularly using polar aprotic solvents like dimethyl sulfoxide (DMSO) and ethanol-based systems, emerges as a key strategy for achieving uniform, dense, and flexible coatings, overcoming limitations associated with traditional aqueous baths. The review also highlights that microstructural tailoring, specifically the development of amorphous-nanocrystalline hybrid nickel coatings, effectively balances mechanical robustness (hardness exceeding 800 HV), flexibility, and corrosion resistance, making these coatings particularly suitable for wearable electronic textiles and smart materials. Furthermore, commercial examples demonstrate the real-world applicability and market readiness of nickel-coated synthetic fibres. Despite significant progress, persistent challenges remain, including reliable long-term adhesion, internal stress management, and environmental sustainability. Future research should prioritise environmentally benign plating baths, standardised surface activation protocols, and scalable deposition processes to fully realise the industrial potential of electroless nickel coatings. Full article

Thiol–epoxy photopolymerization offers exceptional advantages for high-performance protective coatings, yet efficiently curing thick formulations remains a significant challenge due to the limited penetration depth of conventional UV light. Herein, we report a novel near-infrared (NIR) light-activated photopolymerization system for deep-curing applications, strategically integrating upconversion nanoparticles (UCNPs) as NIR-to-UV converters, isopropylthioxanthone (ITX) as a photosensitizer, and a liquid N-phenylglycine-based photobase generator (NPG-TBD) with enhanced resin solubility. Upon 980 nm NIR irradiation, photogenerated TBD efficiently catalyzes thiol–epoxy polymerization through an anionic mechanism, enabling uniform network formation with epoxy and thiol functional group conversions greater than 90% throughout samples exceeding 2.5 cm in thickness. The resulting coatings exhibit excellent mechanical properties including 3H pencil hardness, strong adhesion (0 grade), and good flexibility (2 mm), significantly outperforming conventional UV systems limited to approximately 1.5 mm. Additionally, the cured materials demonstrate multifunctional characteristics including distinctive upconversion luminescence and dual-responsive shape memory behavior. This approach addresses critical limitations in deep-photocuring technology while offering significant potential for applications in protective coatings for marine infrastructure, chemical storage facilities, and smart materials requiring both substantial barrier properties and programmable responsiveness. Full article

Hard, flexible, transparent, and hydrophobic multifunctional coatings have a wide range of applications, but they do not adequately protect against harsh conditions, especially photoaging. In this study, SiO₂ and Al₂O₃ nanoparticles were first modified by silazane and epoxy-functionalized silanes and then reacted with a polyetheramine curing agent to prepare highly crosslinked multifunctional hybrid coatings at room temperature. Due to the integration of siloxane nanoparticles and a polymer network, the multifunctional coatings presented outstanding hardness (4H), flexibility (bending diameter of 10 mm), and transmittance (>97%). The introduction of low-surface-energy PDMS and methyl-rich HMDS endowed the coatings with good hydrophobicity (water contact angle = 141.37°). The high reflectivity of SiO₂ and Al₂O₃ in the solar spectral region can help prevent photoaging of the coatings, improve their heat-shielding effect, and broaden their application scenarios. Compared with the traditional manufacturing methods, this study did not need ultraviolet irradiation, and the multifunctional transparent coatings could be prepared through a simple and efficient step-by-step strategy. Full article

Polyester-based polyurethane coatings were widely used in automotive, industrial, construction, and plastics industries due to their excellent mechanical properties, adhesion, and relatively outstanding oil and chemical resistance. In these coatings, the type and ratio of polyester and isocyanate curing agents influenced the cohesion energy, hydrogen bonding, crystallinity, crosslinking density, molecular weight, and morphology of the polyurethane at the microscopic level, thereby affecting the macroscopic mechanical properties, electrical performance, and environmental resistance of the material. However, there was limited systematic research on the effect of crosslinking density on the properties of polyester-based polyurethanes. In this study, an HTP-1 system was composed of neopentyl glycol (NPG) and phthalic anhydride (PA), and an HTP-2 system was composed of neopentyl glycol (NPG), hexahydrophthalic anhydride (HHPA), and adipic acid (AA). A series of polyesters (HTPs) were synthesized by adding polyols with different functional groups and adjusting their proportions in the system. The synthesized polyester was characterized using FT-IR, GPC, and DSC, and then cured with polyisocyanate curing agent N3390 to prepare the coating. The following properties of the films were evaluated: adhesion, impact resistance, pencil hardness, gloss, flexibility, oil resistance, and weather resistance. The results showed that in the HTP-1 system, the introduction of dipentaerythritol resulted in a polyester with a broad molecular weight distribution at high hydroxyl values, with a maximum PDI of 12.66 and a glass transition temperature (Tg) reaching 40.19 °C. The polyesters prepared by introducing three types of multifunctional polyols into the HTP-1 system exhibited good impact resistance, adhesion, and hardness. At low hydroxyl values, the coatings demonstrated good flexibility, but due to the lower crosslinking density, the oil resistance was poor. As the hydroxyl value increased, flexibility decreased, while oil resistance improved. In the HTP-2 system, coatings prepared with three different multifunctional polyols showed good impact resistance, flexibility, and hardness at low hydroxyl values but poor adhesion and oil resistance. As the hydroxyl value increased, adhesion improved from grade 1 to grade 0, and oil resistance improved for coatings prepared with trimethylolpropane and ditrimethylolpropane. However, the oil resistance of coatings prepared with dipentaerythritol decreased. Regarding weather resistance, the HTP-1-series resins primarily exhibited the cleavage of -CH₂ groups, while the HTP-2-series resins showed the cleavage of C-N bonds. Overall, the HTP-2 series resins demonstrated better weather resistance. In the high-hydroxyl-value HTP-2 system, the incorporation of trimethylolpropane or ditrimethylolpropane has been shown to produce coatings that achieve a balance among mechanical properties, flexibility, and oil resistance. This finding provides valuable insights for the design and development of high-performance polyester-based polyurethane coatings. Full article

Urushiol is recognized as a sustainable coating material with superior properties; however, it faces significant challenges in applications such as petrochemicals and marine engineering due to surface oil contamination. This study aimed to enhance the cleanability of urushiol-based coatings through hydrophilic modification. Polyethylene glycol monooleate (PEGMO) was identified as an appropriate hydrophilic macromonomer and utilized as a modifier to develop a novel urushiol-based coating, termed P(U-PEGMO), via thermal curing. The results indicated that copolymerization occurred between urushiol and PEGMO during the curing process, forming a stable urushiol copolymer with favorable compatibility. The incorporation of PEGMO greatly improved the surface hydrophilicity of the coatings, as evidenced by a reduction in the water contact angle to below 30° when the modifier content reached 30% or higher, demonstrating a high degree of surface hydrophilicity. This enhanced property imparted the modified coating with underwater superoleophobicity and reduced oil adhesion, thereby facilitating the removal of oil. The cleaning performance was evaluated using a simple water rinsing method, after which, less than 2.5 wt% of oil residues remained on the surface of the modified coating. The high hydrophilicity is considered responsible for the coating’s easy-cleaning capability. In addition, the modified coatings exhibited improved flexibility and impact resistance, albeit with a slight decrease in hardness. Full article

Artificial antireflective nanostructured surfaces, inspired by moth eyes, effectively reduce optical losses at interfaces, offering significant advantages in enhancing optical performance in various optoelectronic applications, including solar cells, light-emitting diodes, and cameras. However, their limited flexibility and low surface hardness constrain their broader use. In this study, we introduce a universal antireflective film by integrating nanostructures on both sides of a thin polycarbonate film. One side was thinly coated with Al₂O₃ for its high hardness, enhancing surface durability while maintaining flexibility. The opposite side was coated with SiO₂ to optimize antireflective properties, making the film suitable for diverse environments (i.e., air, water, and adhesives). This dual-coating strategy resulted in a mechanically robust and flexible antireflective film with superior optical properties in various conditions. We demonstrated the universal capabilities of our antireflective film via optical simulations and experiments with the fabricated film in different environments. Full article

Vibration sensors are widely applied in the detection of faults and analysis of operational states in engineering machinery and equipment. However, commercial vibration sensors with a feature of high hardness hinder their usage in some practical applications where the measured objects have irregular surfaces that are difficult to install. Moreover, as the operating environments of machinery become increasingly complex, there is a growing demand for sensors capable of working in wet and humid conditions. Here, we present a flexible, superhydrophobic vibration sensor with parallel microcracks. The sensor is fabricated using a femtosecond laser direct writing ablation strategy to create the parallel cracks on a PDMS film, followed by spray-coating with a conductive ink composed of MWCNTs, CB, and PDMS. The results demonstrate that the developed flexible sensor exhibits a high-frequency response of up to 2000 Hz, a high acceleration response of up to 100 m/s², a water contact angle as high as 159.61°, and a linearity of 0.9812 between the voltage signal and acceleration. The results indicate that the sensor can be employed for underwater vibration, sound recognition, and vibration monitoring in fields such as shield cutters, holding significant potential for mechanical equipment vibration monitoring and speech-based human–machine interaction. Full article

As the information age progresses, the electronics industry is evolving towards smaller and more sophisticated products. However, electrostatic potentials easily penetrate these components, causing damage. This underscores the urgent need for materials with superior antistatic properties to safeguard electronic devices from such damage. Antistatic coatings typically rely on polymers as the primary material, enhanced with conductive fillers and additives to improve performance. Despite significant progress, these coatings still face challenges related to advanced processing technologies and the integration of electrical and mechanical properties. Among various conductive fillers, the conducting polymer PEDOT:PSS stands out for its exceptional conductivity, environmental stability, and long cycle life. Additionally, epoxy resin (EP) is widely utilized in polymer coatings due to its strong adhesion to diverse substrates during curing. Here, we develop highly conductive and strongly adhesive PEDOT:PSS inks by combining PEDOT:PSS with EP using a composite engineering approach. These inks are used to fabricate PEDOT:PSS coatings by direct ink writing (DIW). We systematically evaluate the DIW of PEDOT:PSS-EP coatings, which show high electrical conductivity (ranging from 0.59 ± 0.07 to 41.50 ± 3.26 S cm⁻¹), strong adhesion (ranging from 15.84 ± 2.18 to 99.3 ± 9.06 kPa), and robust mechanical strength (8 MPa). Additionally, we examine the surface morphology, wettability, and hardness of the coatings with varying PEDOT:PSS content. The resultant coatings demonstrate significant potential for applications in antistatic protection, electromagnetic shielding, and other flexible electronic technologies. Full article

The aim of this study was to develop functional composite edible films or coatings for fruit preservation by the addition of bioactive components in combinations that have not yet been thoroughly studied, according to the relevant literature. Edible films were initially composed of (i) chitosan (CH), cellulose nanocrystals (CNC) and beta-cyclodextrin (CD) (50%-37.5%-12.5% ratio), and (ii) hydroxypropyl methylcellulose (HPMC), cellulose nanocrystals (CNC) and beta-cyclodextrin (CD) (50%-37.5%-12.5% ratio). The bioactive components incorporated (5, 10 and 15% v/v) were as follows: (i) pomace oil-based nanoemulsion (NE) aiming to enhance barrier properties, and (ii) caffeine (C), aiming to enhance the antioxidant activity of films, respectively. Indeed, NE addition led to very high barrier properties (low oxygen and water vapor permeability), increased flexibility and reduced color. Furthermore, the contribution of these coatings to fresh strawberries’ preservation under cold storage was investigated, with very promising results concerning weight loss, color difference, and preservation of fruit moisture and quantity of O₂ and CO₂ inside the packages. Additionally, C addition led to very high antioxidant activity, reduced color and improved barrier properties. Finally, the contribution of these coatings to avocado’s preservation under cold storage was investigated, with very encouraging results for color difference, hardness and peroxide value of the fruit samples. Full article