Search Results (54)

The electromechanical braking (EMB) system is an important component of intelligent vehicles and is also the core actuator for longitudinal dynamic control in autonomous driving motion control. Therefore, we propose a new mechanism layout form for EMB and a feedforward second-order linear active disturbance rejection controller based on clamping force. This solves the problem of excessive axial distance in traditional EMB and reduces the axial distance by 30%, while concentrating the PCB control board for the wheels on the EMB housing. This enables the ABS and ESP functions to be integrated into the EMB system, further enhancing the integration of line control and active safety functions. A feedforward second-order linear active disturbance rejection controller (LADRC) based on the clamping force of the brake caliper is proposed. Compared with the traditional clamping force control methods three-loop PID and adaptive fuzzy PID, it improves the response speed, steady-state error, and anti-interference ability. Moreover, the LADRC has more advantages in parameter adjustment. Simulation results show that the response speed is increased by 130 ms, the overshoot is reduced by 9.85%, and the anti-interference ability is increased by 41.2%. Finally, the feasibility of this control algorithm was verified through the EMB hardware-in-the-loop test bench. Full article

The electromechanical composite transmission technology for tracked vehicles demonstrates excellent performance in energy efficiency, mobility, and ride comfort. However, due to frequent operation under harsh conditions, the components of the electric drive system, such as drive motors, are prone to failures. This paper proposes three fault-tolerant control methods for three typical fault scenarios of the electromechanical composite transmission system (ECTS) to ensure the normal operation of tracked vehicles. Firstly, an ECTS and the electromechanical coupling dynamics model of the tracked vehicle are established. Moreover, a double-layer anti-windup PID control for motors and an instantaneous optimal control strategy for the engine are proposed in the fault-free case. Secondly, an anti-windup PID control law for motors and an engine control strategy considering the state of charge (SOC) and driving demands are developed in the case of single-side drive motor failure. Thirdly, a B4 clutch control strategy during starting and a steering brake control strategy are proposed in the case of electric drive system failure. Finally, in the straight-driving condition of the tracked vehicle, the throttle opening is set as 0.6, and the motor failure is triggered at 15 s during the acceleration process. Numerical simulations verify the fault-tolerant control strategies’ feasibility, using the tracked vehicle’s maximum speed and acceleration at 30 s as indicators for dynamic performance evaluation. The simulation results show that under single-motor fault, its straight-line driving power drops by 33.37%; with electric drive failure, the drop reaches 43.86%. The vehicle can still maintain normal straight-line driving and steering under fault conditions. Full article

Differential planetary roller lead screw (DPRS) serves as a quintessential actuating mechanism within the electromechanical braking (EMB) systems of vehicles, where its operational reliability is paramount to ensuring braking safety. Considering different braking intensities, how assembly errors affect the contact stress in DPRS was analyzed via the finite element method. Firstly, the braking force of the EMB system that employed DPRS was verified by the braking performance of legal provisions. Secondly, a rigid body dynamics model of DPRS was established to analyze the response time, braking clamping force, and axial contact force of DPRS under varied braking intensities. Finally, a finite element model of DPRS was constructed. The impact of assembly errors in the lead screw and rollers on the contact stress were investigated within the DPRS mechanism based on this model. The results indicate that as braking intensity increases, the deviation of the lead screw exerts a greater influence on the contact stress generated by the engagement between the lead screw and rollers compared to that between the nut and rollers. The skewness of the rollers also affects the contact stress generated by the engagement of both the lead screw with rollers and the nut with rollers. When assembly errors reach a certain threshold, the equivalent plastic strain is induced to exceed the critical value. This situation significantly impairing the normal operation of DPRS. This study provides guidance for setting the threshold of assembly errors in DPRS mechanisms. It also holds significant implications for the operational reliability of EMB systems. Full article

This study resolves a critical challenge in electromechanical brake system validation: conventional ABS/RBS integrated platforms’ inability to dynamically simulate tire-road adhesion characteristics during braking. We propose a fuzzy adaptive PID-controlled magnetic powder clutch (MPC) system that achieves ground braking force simulation synchronized with slip ratio variations. The innovation encompasses: (1) Dynamic torque calculation model incorporating the curve characteristics of longitudinal friction coefficient ($\phi$) versus slip ratio ($s$), (2) Nonlinear compensation through fuzzy self-tuning PID control, and (3) Multi-scenario validation platform. Experimental validation confirms superior tracking performance across multiple scenarios: (1) Determination coefficients R² of 0.942 (asphalt), 0.926 (sand), and 0.918 (snow) for uniform surfaces, (2) R² = 0.912/0.908 for asphalt-snow/snow-asphalt transitions, demonstrating effective adhesion characteristic simulation. The proposed control strategy achieves remarkable precision improvements, reducing integral time absolute error (ITAE) by 8.3–52.8% compared to conventional methods. Particularly noteworthy is the substantial ITAE reduction in snow conditions (236.47 vs. 500.969), validating enhanced simulation fidelity under extreme road surfaces. The system demonstrates consistently rapid response times. These improvements allow for highly accurate replication of dynamic slip ratio variations, establishing a refined laboratory-grade solution for EV regenerative braking coordination validation that greatly enhances strategy optimization efficiency. Full article

In this study, to address the problems of the redundant safety and mass production of electro-mechanical braking (EMB) structures that are widely used in distributed drive electric vehicles (DDEV), we designed a compact dual-disc electromagnetic–EMB composite brake. The composite brake embeds an electromagnetic brake into the original friction disc, which realizes an organic combination of the friction and electromagnetic brakes. Electromagnetic braking has the advantages of no friction, a rapid response, and a high-speed braking effect, which can effectively improve the reliability and mechanical redundancy of composite braking systems. The braking system comprises regenerative, electromagnetic, and friction braking, which are typical hybrid systems. We designed a mode-switching control strategy for a composite braking system based on the hybrid control theory. MATLAB/Simulink were used to model each system and set different simulation conditions. The simulation results showed that, under different working conditions, the hybrid automata control strategy had a fast response speed, small overshoot error, and adapted to different road conditions. The feasibility of the redundant design of the electromagnetic–friction–regenerative composite braking structure and the rationality of the hybrid automata control strategy design were verified. Full article

To improve the slip rate control effect for different road conditions during emergency braking of wheel hub motor vehicles, as well as to address the problems of uncertainty and nonlinearity of the system when the electro-mechanical braking system is used as the actuator of the ABS, a hierarchical control strategy of the anti-lock braking system (ABS) using active disturbance rejection control (ADRC) is proposed. Firstly, a vehicle dynamics model and an ABS model based on the EMB system are established; secondly, a speed observer based on the dilated state observer is used in the upper layer to design a pavement recognition algorithm, which recognizes the current pavement and outputs the optimal slip rate; then, an ABS controller based on the ADRC algorithm is designed for the lower layer to track the optimal slip rate. In order to verify the performance of the pavement recognition method and control strategy, vehicle simulation software is used to establish the model and simulation. The results show that the road surface recognition method can quickly and effectively recognize the road surface, and comparing the emergency braking control effects of PID and SMC under different road surface conditions, the ADRC strategy has better robustness and reliability, and improves the braking effect. Full article

Electromechanical brakes (EMB) are anticipated to become the standard brake system in the future, gaining favor among researchers and automobile manufacturers due to their numerous advantages. However, to achieve cost competitiveness, expensive load cells used to measure the clamping force on the disc must be replaced with a clamping force estimation algorithm. To do this, an algorithm is first developed to estimate the pad contact point, which represents the point of contact between the pad and the disc, to determine where the clamping force occurs. Subsequently, this paper proposes a novel Kalman filter approach utilizing friction torque fusion for clamping force estimation. Specifically, the estimation performance is enhanced by incorporating both dynamic and static friction torque models. The proposed estimation algorithm is validated by comparing its results with the actual clamping force measured using a load cell sensor. Furthermore, experimental tests are conducted to confirm whether the proposed estimation algorithm maintains its performance under various control reference conditions, and overall, the estimation error was within about 5% in this paper. Full article

With advancements in autonomous driving and intelligent transportation, the need for responsive, stable braking systems in low-speed vehicles (LSVs) has risen, especially in complex conditions where traditional systems fall short. Brake-by-Wire (BBW) systems, known for their efficiency, energy savings, and safety, are becoming increasingly popular. This paper provides a systematic review of BBW technology for low-speed vehicles (LSV-BBW), aiming to offer valuable insights for researchers, engineers, and decision-makers in related fields. This comprehensive review covers the application of BBW and its associated technologies in LSVs. First, the current state of research on BBW systems is assessed, both domestically and internationally. Next, the fundamental principles and components of LSV-BBW technology are detailed. Following this, the control strategies of the LSV-BBW system are elaborated, with a clear definition of its performance metrics and identification of the key technologies involved. By analyzing the current trends in LSV-BBW technology development, this paper highlights cutting-edge advancements in the field. Finally, the significance and application prospects of LSV-BBW technology in promoting the intelligent, safe, and efficient development of LSVs are emphasized. Full article

In the development of future automotive systems, safety and performance are crucial considerations. The reliable operation of Drum-type Electromechanical Brakes (D-EMBs), key components responsible for vehicle braking, is essential. Previous research has predominantly focused on post-fault response strategies, emphasizing fault detection and diagnosis. However, this study aimed to enhance vehicle safety by predicting motor faults in the D-EMB system and developing corresponding measures. Utilizing AI-based FFT (Fast Fourier Transform) analysis, in this research, we successfully developed a technology for the early detection of motor faults, achieving an accuracy of over 80%. This study contributes to improving the safety of future automobiles and the development of innovative safety technologies. Full article

This study considered the issue of increasing the synchronizing capacity of a system for the coordinated rotation of asynchronous motors. Electromechanical relationships were obtained for changes in the value of the supply voltage of individual motors, the total rotor resistance (Ra), and the angular positions of the rotors (φ₁, φ₂, and φ₃), with possible changes in angular misalignment. Additionally, we created an algorithm for calculating the currents and torques of the system’s motors within 0 and 90° and constructed the relevant mechanical characteristics. Ultimately, we developed various versions of multi-motor asynchronous electric drives with regulation and supply voltages (U_n = 0.7 ÷ 1.0), featuring increasing and equalizing torques (M_n = 1.0 ÷ 1.4) in the system as a whole, along with the preliminary synchronization and synchronous braking of all motors. Full article

Electro-mechanical brake (EMB) systems have garnered significant attention due to their distributed architecture. However, their signals from the brake pedal to the wheel-end actuators (WEAs) are transmitted electrically, meaning that any fault in EMB systems can severely impair the braking performance of vehicles. Consequently, the functional safety issues of EMB systems are the primary limitation of their widespread adoption. In response, this study first introduced the typical architectures of EMB and evaluated the automotive safety integrity level (ASIL) that must be achieved. Based on this, an EMB system architecture that satisfies functional safety standards was proposed. To accurately analyze the main factors affecting the probabilistic metric for hardware failures (PMHF) of the architecture, the failure rate of WEAs is further discussed. Specifically, a Markov chain was employed to define the operating states of the WEA matrix. The availability of each operating state was assessed based on the fault-tolerant control strategy. Finally, the failure rates of critical EMB parts, particularly the WEA matrix, were calculated. The results indicate that the unavailability of the WEA matrix is 9.244 × 10⁻³ FIT. Furthermore, the PMHFs of the EMB system for each safety goal are 6.14 FIT, 5.89 FIT, and 6.03 FIT, respectively, satisfying the ASIL-D requirements. Full article

Currently, most electromechanical brake (EMB) schemes are only suitable for passenger cars, and their maximum clamping force is insufficient to satisfy the braking demands of commercial vehicles. Additionally, previous studies on clamping force control are largely based on an EMB equipped with sensors. Due to constraints in installation space and cost, sensorless EMBs are gradually gaining attention. Furthermore, accurately identifying the contact point between the friction lining and the brake disc is the promise of clamping force control for sensorless EMBs. Hence, a sensorless EMB scheme suitable for commercial vehicles is proposed in this study. Secondly, a dynamics model of the EMB actuator is established. After a comprehensive analysis of the proposed EMB actuator, a clamping force control strategy considering the contact points between the friction lining and the brake disc is proposed. Finally, simulation analyses of the strategy are carried out. The results show that the axial length of the proposed EMB actuator is shortened by 17.6% compared with a mainstream pneumatic disc brake. Furthermore, the proposed method can accurately identify the contact points between the friction lining and the brake disc, and the proposed control strategy enables the EMB actuator to achieve the fast response, accurate tracking, and stable maintenance of the target clamping force. Full article

The wheels of decelerating vehicles in braking mode roll with increased slip, up to complete lock-up, which is a negative phenomenon. This is effectively managed by the anti-lock braking system (ABS). However, in the course of braking, especially before the system activation, self-excited oscillatory processes with high amplitudes may occur, causing increased dynamic loads on the drive system. The paper studies the braking processes of a vehicle with an electromechanical individual traction drive in both electrodynamic regenerative and combined braking modes, utilizing the drive and the primary braking system. The theoretical framework is provided for identifying the self-excited oscillation onset conditions and developing a technique to detect wheel slips during braking to suppress these oscillations. To check the functionality of the wheel-slip observer in braking mode, the performance of the self-excited oscillation pulse suppression algorithm was studied in the MATLAB Simulink 2018b software package. The study results can be used to develop control systems equipped with the function of suppressing self-excited oscillations by vehicle motion. Full article

With the ongoing promotion and adoption of electric vehicles, intelligent and connected technologies have been continuously advancing. Electrical control systems implemented in electric vehicles have emerged as a critical research direction. Various drive-by-wire chassis systems, including drive-by-wire driving and braking systems and steer-by-wire systems, are extensively employed in vehicles. Concurrently, unavoidable issues such as conflicting control system objectives and execution system interference emerge, positioning integrated chassis control as an effective solution to these challenges. This paper proposes a model predictive control-based longitudinal dynamics integrated chassis control system for pure electric commercial vehicles equipped with electro–mechanical brake (EMB) systems, centralized drive, and distributed braking. This system integrates acceleration slip regulation (ASR), a braking force distribution system, an anti-lock braking system (ABS), and a direct yaw moment control system (DYC). This paper first analyzes and models the key components of the vehicle. Then, based on model predictive control (MPC), it develops a controller model for integrated stability with double-layer torque distribution. The required driving and braking torque for each wheel are calculated according to the actual and desired motion states of the vehicle and applied to the corresponding actuators. Finally, the effectiveness of this strategy is verified through simulation results from Matlab/Simulink. The simulation shows that the braking deceleration of the braking condition is increased by 32% on average, and the braking distance is reduced by 15%. The driving condition can enter the smooth driving faster, and the time is reduced by 1.5 s~5 s. The lateral stability parameters are also very much improved compared with the uncontrolled vehicles. Full article

Currently, the main solution for braking systems for underground electric trackless rubber-tired vehicles (UETRVs) is traditional hydraulic braking systems, which have the disadvantages of hydraulic pressure crawling, the risk of oil leakage and a high maintenance cost. An electro-mechanical-braking (EMB) system, as a type of novel brake-by-wire (BBW) system, can eliminate the above shortcomings and play a significant role in enhancing the intelligence level of the braking system in order to meet the motion control requirements of unmanned UETRVs. Among these requirements, the accurate control of clamping force is a key technology in controlling performance and the practical implementation of EMB systems. In order to achieve an adaptive clamping force control performance of an EMB system, an optimized fuzzy proportional-integral-differential (PID) controller is proposed, where the improved fuzzy algorithm is utilized to adaptively adjust the gain parameters of classic PID. In order to compensate for the deficiency of single-close-loop control and adjusting the brake gap automatically, a cascaded three-closed-loop control architecture with force/position switch technology is established, where a contact point detection method utilizing motor rotor angle displacement is proposed via experiments. The results of the simulation and experiments indicate that the clamping force response of the proposed multi-close-loop Variable Universe Fuzzy–PID (VUF-PID) controller is faster than the multi-closed-loop Fuzzy–PID and cascaded three-close-loop PID controllers. In addition, the chattering of braking force can be suppressed by 17%. This EMB system may rapidly and automatically finish the operation of the overall braking process, including gap elimination, clamping force tracking and gap recovery, which can obviously enhance the precision of the longitudinal motion control of UETRVs. It can thus serve as a BBW actuator of mine autonomous driving electric vehicles, especially in the stage of braking control. Full article