Search Results (32)

This review explores the evolving landscape of sustainable textile manufacturing, with a focus on rubber-based materials for various industrial applications. The textile and rubber industries are shifting towards eco-friendly practices, driven by environmental concerns and the need to reduce carbon footprints. The integration of sustainable textiles in rubber-based products, such as tires, conveyor belts, and defense products, is becoming increasingly prominent. This review discusses the adoption of natural fibers like flax, jute, and hemp, which offer biodegradability and improved mechanical properties. Additionally, it highlights sustainable elastomer sources, including natural rubber from Hevea brasiliensis and alternative plants like Guayule and Russian dandelion, as well as bio-based synthetic rubbers derived from terpenes and biomass. The review also covers sustainable additives, such as silica fillers, nanoclay, and bio-based plasticizers, which enhance performance while reducing environmental impact. Textile–rubber composites offer a cost-effective alternative to traditional fiber-reinforced polymers when high flexibility and impact resistance are needed. Rubber matrices enhance fatigue life under cyclic loading, and sustainable textiles like jute can reduce environmental impact. The manufacturing process involves rubber preparation, composite assembly, consolidation/curing, and post-processing, with precise control over temperature and pressure during curing being critical. These composites are versatile and robust, finding applications in tires, conveyor belts, insulation, and more. The review also highlights the advantages of textile–rubber composites, innovative recycling and upcycling initiatives, addressing current challenges and outlining future perspectives for achieving a circular economy in the textile and rubber sectors. Full article

In recent years, a series of studies have examined the effects of blast loads on structures and proposed new materials to enhance or retrofit the resistance of conventional materials, such as steel or concrete. Polymeric materials, including foams and elastomers, play a significant role in this field due to their low density and favorable mechanical properties under dynamic loads. This study investigates the use of polyurethane elastomer to improve the mechanical properties of 2 mm A36 steel sheets. The efficiency of this material in steel structures has not yet been studied in the scientific literature through blast tests. A total of 18 near-field blast tests were conducted at standoff distances of 300 mm and 500 mm. The explosive charges consisted of 334 g of bare Composition B in a spherical shape. The steel sheets were fixed to rigid supports and exposed to the blast either bare or covered with different layers of commercial Shore A 60 or 90 polyurethane elastomer, with thicknesses varying from 2 to 6 mm. The maximum displacement of the steel sheets was measured using a high-speed camera and the results were compared. The elastomer retrofitted sheets exhibited a reduction in maximum displacement ranging from 5% to 20% when compared to the sheet without the elastomer. Full article

The vibration of a ship’s propulsion shaft system directly affects the ship’s lifespan, and many studies have designed vibration absorbers only for one of the natural frequencies of a ship’s propulsion shaft system without considering the influence of multiple low-order resonance frequencies. In this paper, a vibration absorber combined with a magnetorheological elastomer vibration absorber and a rubber vibration absorber in series is designed, and it can cover two torsional natural frequency band ranges to achieve better vibration reduction performances in multiple different torsional natural frequencies. The torsional natural frequency of the propulsion shafting of a 45 m fishing vessel is determined based on a multiple-degrees-of-freedom equivalent discretization model. Two natural frequencies, 22.4 Hz and 131.4 Hz, of a ship propulsion shaft system are selected as the design goal parameters of the combined vibration absorber. The magnetic field is simulated to ensure that the magnetic field generated by an energized coil can meet requirements. Then, a dynamic simulation of the ship propulsion shaft system with a combined vibration absorber is conducted via co-simulation. Afterward, the device is installed on the intermediate shaft of the ship propulsion shaft system for simulation, and the vibration reduction effect of the device is analyzed at different frequencies by controlling the current. When the device is controlled to operate at the optimal frequency point, the results show that the angular acceleration vibration amplitude reduction around the first and third torsional natural frequencies of the propulsion shaft system reaches 90% and 18%, respectively. This study provides new ideas for the intelligent and controllable vibration damping of ship propulsion shaft systems, especially for the development trend of intelligent ship equipment under complex working conditions. Full article

As a category of polymeric materials, soft dielectrics, such as most elastomers and rubber-like materials, have shown great potential for extensive applications in various fields. Owing to their intriguing electromechanical coupling behaviors, the morphological instabilities in soft dielectrics have been an active research field in recent years. In this work, the recent progress in experimental and theoretical research on their electromechanical morphological instabilities is reviewed, especially regarding the theoretical aspect. First, we revisit the theoretical framework for the electroelasticity of soft dielectrics. Then, the typical configurations of soft dielectric membranes used to generate two typical types of surface instabilities, namely wrinkles and creases, are introduced. Three commonly used modeling approaches (i.e., the stress balance method, the incremental method, and the energy method) for surface instabilities are reviewed with specific examples. Moreover, discussions on the difference between these methods and the corresponding critical loading conditions are presented. Furthermore, this review also covers the relation and transition between wrinkling and creasing phenomena. Full article

Although it is known (from the observations of medical professionals) that cigarette smoke negatively affects maxillofacial prostheses, especially through staining/discoloration, systematic research in this regard is limited. Herein, the color modifications of M511 maxillofacial silicone, unpigmented and pigmented with red or skin tone pigments, covered with mattifiers, or with makeup and mattifiers, and directly exposed to cigarette smoke, were investigated by spectrophotometric measurements in the CIELab and RGB color systems. The changes in color parameters are comparatively discussed, showing that the base silicone material without pigmentation and coating undergoes the most significant modifications. Visible and clinically unacceptable changes occurred after direct exposure to only 20 cigarettes. By coating and application of makeup, the material is more resistant to color changes, which suggests that surface treatments provide increased protection to adsorption of the smoke components. The dynamic water vapor sorption (DVS) measurements indicate a decrease of the sorption capacity in pigmented versus unpigmented elastomers, in line with the changes in color parameters. Full article

This article presents a comprehensive investigation into pressure rollers utilized in the microfinishing process, covering aspects such as design, experimental properties, compliance, and finite element simulation. Prototype pressure rollers with unconventional elastomer configurations were designed and analyzed to explore their effectiveness in achieving superior surface finishes. Experimental analysis and finite element simulations were conducted to gain insights into the performance and behavior of these pressure rollers under various loading conditions. This study addresses the validation of constitutive material models used in finite element simulations to ensure accuracy and reliability. The results indicate that the applied material model, validated through experimental analysis, accurately predicts pressure roller behavior. Finite element simulations reveal distinct contact zone patterns and stress distributions across the contact surfaces, highlighting the importance of considering deflection-induced variations in contact behavior. Additionally, the investigation evaluates the effectiveness of different pressure rollers in removing surface irregularities during the microfinishing process. Roller R3 demonstrates the highest efficacy in removing surface peaks, suggesting its potential for achieving superior surface finishes. Overall, this research contributes to the advancement of microfinishing techniques by providing insights into pressure roller design, performance, and behavior, thereby optimizing microfinishing processes to produce high-quality components. The urgency of this study arises from the growing need for exceptional surface finishes in various industrial sectors. With manufacturing industries increasingly pursuing high-precision components boasting flawless surface quality, the significance of microfinishing processes is highlighted. Full article

THz radiation has assumed great importance thanks to the efforts in the development of technological tools used in this versatile band of the electromagnetic spectrum. Here, we propose a reflective biprism device with wavelength-independent long-focusing performances in the THz band by exploiting the high thermo-mechanical deformation of the elastomer polydimethylsiloxane (PDMS). This deformation allows for achieving significant optical path modulations in the THz band and effective focusing. The surface of a PDMS layer is covered with a gold thin film acting as a heater thanks to its absorption of wavelengths below ~500 nm. An invariance property of the Fresnel integral has been exploited to experimentally verify the THz performances of the device with an ordinary visible laser source, finding excellent agreement with the theoretical predictions at 1 and 3 THz. The same property also allowed us to experimentally verify that the reflective biprism focus has a longitudinal extension much greater than that exhibited by a benchmark convex cylindrical mirror with the same optical power. The device is thermo-mechanically stable up to a heating power of 270 mW, although it might be potentially exploited at higher powers with minor degradation of the optical performances. Full article

Marine microbial adhesion is the fundamental cause of large-scale biological fouling. Low surface energy coatings can prevent marine installations from biofouling; nevertheless, their static antifouling abilities are limited in the absence of shear forces produced by seawater. Novel waterborne antifouling coatings inspired by fluorescent coral were reported in this paper. Waterproof long afterglow phosphors (WLAP) were introduced into waterborne silicone elastomers by the physical blending method. The composite coatings store energy during the day, and the various colors of light emitted at night affect the regular physiological activities of marine bacteria. Due to the synergistic effect of fouling-release and fluorescence antifouling, the WLAP/polydimethylsiloxane (PDMS) composite coating showed excellent antifouling abilities. The antibacterial performance of coatings was tested under simulated day-night alternation, continuous light, and constant dark conditions, respectively. The results illustrated that the antibacterial performance of composite coatings under simulated day-night alternation conditions was significantly better than that under continuous light or darkness. The weak lights emitted by the coating can effectively inhibit the adhesion of bacteria. C-SB/PDMS showed the best antibacterial effect, with a bacterial adhesion rate (BAR) of only 3.7%. Constant strong light also affects the normal physiological behavior of bacteria, and the weak light of coatings was covered. The antibacterial ability of coatings primarily relied on their surface properties under continuous dark conditions. The fluorescent effect played a vital role in the synergetic antifouling mechanism. This study enhanced the static antifouling abilities of coatings and provided a new direction for environmentally friendly and long-acting marine antifouling coatings. Full article

In nature, some creatures can change their body shapes and surface colors simultaneously to respond to the external environments, which greatly inspired researchers in the development of color-tunable soft actuators. In this work, we present a facile method to prepare a smart hydrogel actuator that can bend bidirectionally and change color simultaneously, just like an octopus. The actuator is fabricated by elastomer/hydrogel bilayer and the hydrogel layer was decorated with thermoresponsive microgels as the photonic crystal blocks. Compared with the previously reported poly(N-isopropylacrylamide) hydrogel-based bilayer hydrogel actuators, which are generally limited to one-directional deformation, the elastomer/hydrogel bilayer actuator prepared in our work exhibits unique bidirectional bending behavior in accordance with the change of structural color. The bending degrees can be changed from −360° to 270° in response to solution temperatures ranging from 20 °C to 60 °C. At the same time, the surface color changes from red to green, and then to blue, covering the full visible light spectrum. The bending direction and degree of the hydrogel actuator can easily be adjusted by tuning the layer thickness ratio of the elastomer/hydrogel or the composition of the hydrogel. The color-tunable hydrogel-elastomer actuator reported in this work can achieve both programmable deformations and color-changing highly resembling the natural actuating behaviors of creatures. Full article

Micro electro-mechanical systems (MEMS) combining sensing and microfluidics functionalities, as are common in Lab-on-Chip (LoC) devices, are increasingly based on polymers. Benefits of polymers include tunable material properties, the possibility of surface functionalization, compatibility with many micro and nano patterning techniques, and optical transparency. Often, additional materials, such as metals, ceramics, or silicon, are needed for functional or auxiliary purposes, e.g., as electrodes. Hybrid patterning and integration of material composites require an increasing range of fabrication approaches, which must often be newly developed or at least adapted and optimized. Here, a microfabrication process concept is developed that allows one to implement attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR) and electrochemistry on an LoC device. It is designed to spatially resolve chemical sensitivity and selectivity, which are instrumental for the detection of chemical distributions, e.g., during on-flow chemical and biological reaction chemistry. The processing sequence involves (i) direct-write and soft-contact UV lithography in SUEX dry resist and replication in polydimethylsiloxane (PDMS) elastomers as the fluidic structure; (ii) surface functionalization of PDMS with oxygen plasma, 3-aminopropyl-triethoxysilane (APTES), and a UV-curable glue (NOA 73) for bonding the fluidic structure to the substrate; (iii) double-sided patterning of silicon nitride-coated silicon wafers serving as the ATR-FTIR-active internal reflection element (IRE) on one side and the electrode-covered substrate for microfluidics on the back side with lift-off and sputter-based patterning of gold electrodes; and (iv) a custom-designed active vacuum positioning and alignment setup. Fluidic channels of 100 μm height and 600 μm width in 5 mm thick PDMS were fabricated on 2” and 4” demonstrators. Electrochemistry on-chip functionality was demonstrated by cyclic voltammetry (CV) of redox reactions involving iron cyanides in different oxidation states. Further, ATR-FTIR measurements of laminar co-flows of H₂O and D₂O demonstrated the chemical mapping capabilities of the modular fabrication concept of the LoC devices. Full article

The application of traditional materials with constant thermal conductivity in time-varying thermal environments poses great challenges due to their inability of adjusting thermal conductivity according to different requirements, for which reason materials with adjustable thermal conductivity have attracted much attention. However, certain limitations induced by those materials’ low softness or harsh adjustment conditions restrict them from being applied in heat dissipation and heat transfer scenarios. In this study, we report a biomimetic liquid metal–elastomer composited foam with adjustable thermal conductivity (B-LM-ECF). Inspired by the rationale of homeothermic animals regulating the thermal conductivity of their subcutaneous tissue, the prepared material adjusts its thermal conductivity via adjusting the volume proportion of liquid metal within it. The thermal conductivity of B-LM-ECF can be adjusted within the range of 0.11–8.4 W·m⁻¹K⁻¹. The adjustment factor η of B-LM-ECF is 76, which is defined as the ratio of the highest to the lowest thermal conductivity of the material. The material enabling reversible switching for itself from thermal insulation to heat dissipation. The prepared material exhibits 45 KPa of Young’s modulus with the maximum fracture tensile rate of 600%, facilitating better covering for thermal management objects. We selected a power lithium battery and a smartphone as specific thermal management objects to demonstrate its practical application in thermal management experiment. Full article

Structural damping largely determines the dynamic properties of mechanical structures, especially those whose functioning is accompanied by time-varying loads. These loads may cause vibrations of a different nature, which adversely affects the functionality of the structure. Therefore, many studies have been carried out on vibration reduction methods over the last few years. Among them, the passive vibration damping method, wherein a suitable polymer system with appropriate viscoelastic properties is used, emerges as one of the simplest and most effective methods. In this view, a novel approach to conduct passive elimination of vibrations, consisting of covering elements of structures with low dynamic stiffness with polymeric pads, was developed. Herein, polymer covers were manufactured via fused filament fabrication technology (3D printing) and were joined to the structure by means of a press connection. Current work was focused on determining the damping properties of chosen polymeric materials, including thermoplastic elastomers (TPE). All investigated materials were characterized by means of differential scanning calorimetry (DSC), dynamic mechanical thermal analysis (DMTA), and mechanical properties (tensile test and Shore hardness). Lastly, the damping ability of pads made from different types of polymers were evaluated by means of dynamic tests. Full article

Arthropods, the largest animal phylum, including insects, spiders and crustaceans, are characterized by their bodies being covered primarily in chitin. Besides being a source of this biopolymer, crustaceans have also attracted attention from biotechnology given their cuticles’ remarkable and diverse mechanical properties. The goose barnacle, Pollicipes pollicipes, is a sessile crustacean characterized by their body parts covered with calcified plates and a peduncle attached to a substrate covered with a cuticle. In this work, the composition and structure of these plates and cuticle were characterized. The morphology of the tergum plate revealed a compact homogeneous structure of calcium carbonate, a typical composition among marine invertebrate hard structures. The cuticle consisted of an outer zone covered with scales and an inner homogenous zone, predominantly organic, composed of successive layers parallel to the surface. The scales are similar to the tergum plate and are arranged in parallel and oriented semi-vertically. Structural and biochemical characterization confirmed a bulk composition of ɑ-chitin and suggested the presence of elastin-based proteins and collagen. The mechanical properties of the cuticle showed that the stiffness values are within the range of values described in elastomers and soft crustacean cuticles resulting from molting. The removal of calcified components exposed round holes, detailed the structure of the lamina, and changed the protein properties, increasing the rigidity of the material. This flexible cuticle, predominantly inorganic, can provide bioinspiration for developing biocompatible and mechanically suitable biomaterials for diverse applications, including in tissue engineering approaches. Full article

As one of the new intelligent materials, controllable bionic adhesive materials have great application prospects in many fields, such as wearable electronic devices, wall climbing robot systems, and biomedical engineering. Inspired by the microstructure of the newt pad’s surface, this paper reports a bionic adhesive surface material with controllable adhesion on dry, wet acrylic, and iron sheet surfaces. The material is prepared by mixing the PDMS matrix with micron carbonyl iron powders (CIPs) and then pouring the mixture into a female mold prepared by Photo-curing 3D Printing for curing. As the mold interior is designed with a two-level microstructure array, the material’s surface not only coated a regular hexagonal column array with a side length of 250 μm and a height of 100 μm but also covered seven dome structures with a diameter of 70 μm on each column. In what follows, the adhesion force of the proposed materials contacted three different surfaces are tested with/without magnetic fields. The experimental results show that the MAEs covered with two-level bionic structures(2L-MAE) reported in this paper exhibit a stronger initial adhesion in the three types of surfaces compared to the normal one. Besides, we also found that the magnetic field will noticeably affect their adhesion performance. Generally, the 2L-MAE’s adhesion will increase with the external magnetic field. When the contact surface is an iron sheet, the material adhesion will be reduced by the magnetic field. Full article

Underwater manipulation with current robotics technology is a challenging task with significant limits in versatility and robustness terms. Such functionality has tremendous potential covering a broad spectrum of applications, mainly replacing divers performing hazardous jobs. Soft robotics provides an efficient solution for operating in these scenarios and adapting to uncertain environmental conditions. This paper presents the design and fabrication of a simple, low-cost, and easily deployable soft gripper for underwater manipulation. We use modelling and simulation techniques for designing the soft fluidic elastomer actuators that compose the soft gripper and additive manufacturing techniques for rapid test cycles and validation. These techniques allow for a fast redesign depending on the application requirements. The proposal combines materials and fabrication techniques to take advantage of their strengths. We validate the feasibility and ability of the proposed soft gripper in a challenging underwater scenario using a subaquatic vehicle. Full article