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Keywords = dust-holding capacity

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17 pages, 5092 KiB  
Article
Biomimetic Grooved Ribbon Aerogel Inspired by the Structure of Pinus sylvestris var. mongolica Needles for Efficient Air Purification
by Bo Zhao, Zikun Huang, Mingze Han, Bernardo Predicala, Qiushi Wang, Yunhong Liang, Mo Li, Xin Liu, Jiangtao Qi and Li Guo
Polymers 2025, 17(9), 1234; https://doi.org/10.3390/polym17091234 - 30 Apr 2025
Viewed by 440
Abstract
Air pollutants, such as particulate matter (PM) and ammonia (NH3), generated by intensive animal farming pose considerable threats to human health, animal welfare, and ecological balance. Conventional materials are often ineffective at simultaneously removing multiple pollutants, maintaining a low pressure drop, [...] Read more.
Air pollutants, such as particulate matter (PM) and ammonia (NH3), generated by intensive animal farming pose considerable threats to human health, animal welfare, and ecological balance. Conventional materials are often ineffective at simultaneously removing multiple pollutants, maintaining a low pressure drop, and ensuring durability in heavily polluted environments. Inspired by the dust-retention properties of Pinus sylvestris var. mongolica (PS) needles, this study developed a biomimetic grooved ribbon fiber using electrospinning technology. These fibers were further assembled into a three-dimensional bioinspired aerogel structure through freeze-forming technology to achieve efficient dust capture. Additionally, the introduction of UiO-66-NH2 nanoparticles significantly enhanced the properties of the aerogels for NH3 adsorption. Among the various prepared aerogels (PG, UPG-5, UPG-10, UPG-15, and UPG-20), UPG-10 demonstrated the best performance, achieving a filtration efficiency of 99.24% with a pressure drop of 95 Pa. Notably, it exhibited a remarkable dust-holding capacity of 147 g/m2, and its NH3 adsorption capacity reached 99.89 cm3/g, surpassing PG aerogel by 31.46 cm3/g. Additionally, UPG-10 exhibited outstanding elasticity, maintaining over 80% of its original shape after 30 compression cycles. This biomimetic aerogel presents a promising solution for air purification, contributing to improved agricultural efficiency and environmental sustainability. Full article
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14 pages, 5135 KiB  
Article
The Effect of Pre-Filter and Main-Filter Media Matching on the Performance of an Ultra-High-Efficiency Two-Stage Filtration System
by Qingqing Xie, Jian Kang, Yun Liang, Hao Wang, Guilong Xu, Lingyun Wang and Min Tang
Processes 2025, 13(4), 1075; https://doi.org/10.3390/pr13041075 - 3 Apr 2025
Viewed by 471
Abstract
Ultra-high-efficiency filter media ensure high air cleanliness but need periodic replacement due to pressure drop increase. Adding a pre-filter can extend the filtration system’s service lifetime, yet the pre-filter and main-filter matching lacks systematic study. This research explored how different filter media combinations [...] Read more.
Ultra-high-efficiency filter media ensure high air cleanliness but need periodic replacement due to pressure drop increase. Adding a pre-filter can extend the filtration system’s service lifetime, yet the pre-filter and main-filter matching lacks systematic study. This research explored how different filter media combinations affected a two-stage ultra-high-efficiency filtration system’s performance. This study focused on five pre-filter grades (F7–F9, H10, H11) and two different types of main-filter media, fiberglass and composite. It was found that the F8 pre-filter media had the best effect on extending the service lifetime of BX and BX + PTFE. The service lifetimes were extended from 44 min and 70 min to 231 min and 326 min, respectively, reaching 5.25 times and 4.65 times the original lifetime. Moreover, the optimal pre-filter grade was less affected by the initial resistance of the main filter. Meanwhile, the BX + PTFE filtration system always showed a longer service lifetime and dust holding capacity compared to the BX filtration system. This study provides guidance for the design and combination of two-stage filters in the context of high-cleanliness applications as well as the improvement of multi-stage filter performance in building ventilation. Full article
(This article belongs to the Section Separation Processes)
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18 pages, 10785 KiB  
Article
Experimental and Simulation Study of Particle Deposition Characteristics and Pressure Drop Evolution in Pleated Filter Media
by Changzeng Guo, Jian Kang, Desheng Wang, Yun Liang, Lingyun Wang, Guilong Xu, Hao Wang and Min Tang
Processes 2025, 13(4), 975; https://doi.org/10.3390/pr13040975 - 25 Mar 2025
Viewed by 706
Abstract
Pleated filter media are widely used in particulate filtration, but the particle deposition and pressure drop during particle loading remain insufficiently explored. This study visualizes the particle deposition patterns in pleated filter media, along with the evolution of pressure drop and the effective [...] Read more.
Pleated filter media are widely used in particulate filtration, but the particle deposition and pressure drop during particle loading remain insufficiently explored. This study visualizes the particle deposition patterns in pleated filter media, along with the evolution of pressure drop and the effective filtration area (EFA) using simulations. The results indicate that, as the volume of deposited particles increases, the pressure drop of the pleated filter media initially grows linearly, but this rate of increase accelerates as particle deposition continues. The particle deposition characteristics are related to the pleat ratio. A smaller pleat ratio results in a smaller initial EFA, leading to a high initial resistance growth rate. Conversely, a larger pleat ratio leads to faster aggregation of particles, resulting in a faster rise in the resistance growth rate. The dust-holding capacity is optimal at a pleat ratio of 6.67. When the inlet flow rate or the particle size increases, it is more favorable to reduce the pleat ratio. The reliability of the results is verified using experiments, and the error is within 20%. The findings provide theoretical and practical insights for optimizing the design of pleated filter media for better performance in particulate filtration. Full article
(This article belongs to the Section Separation Processes)
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13 pages, 2155 KiB  
Article
Investigating the Benefits of Tectonite Dust as an Amendment for Bark Substrates and Dryland Crops
by Lloyd Nackley, Luke Van Lehman, Owen Van Lehman, James S. Owen and Carolyn Scagel
Plants 2024, 13(1), 126; https://doi.org/10.3390/plants13010126 - 2 Jan 2024
Cited by 1 | Viewed by 5931
Abstract
This study investigates the potential benefits of using tectonite dust as a soil amendment in central Oregon. Tectonite, a rare mineral byproduct of the Warm Springs Composite Products Company, has unique properties that can enhance soil fertility and water-holding capacity. The study includes [...] Read more.
This study investigates the potential benefits of using tectonite dust as a soil amendment in central Oregon. Tectonite, a rare mineral byproduct of the Warm Springs Composite Products Company, has unique properties that can enhance soil fertility and water-holding capacity. The study includes analyses of tectonite’s physical and chemical properties, small-scale growth trials, and farm-scale experiments to measure grain yield. Physical property analysis demonstrated that tectonite increased water-holding capacity and improved soil structure when added to bark substrates. Responses varied in mineral soils, affecting air space, and water-holding capacity. Small-scale trials showed positive growth responses in wheat height and biomass, indicating improved early growth and establishment. Farm-scale experiments confirmed increased grain yields with tectonite application. These findings suggest that tectonite enhances soil health and crop yields by improving structure, nutrient availability, and water retention. Careful sourcing and testing are necessary to address potential heavy metal contamination risks. Using tectonite as a soil amendment aligns with sustainability goals, reducing waste, and greenhouse gas emissions. It may also offer cost savings compared to synthetic fertilizers and stimulate the local economy. Further research is needed to understand the long-term effects of tectonite on edible crops and heavy metal content. Nevertheless, tectonite shows promise as a sustainable soil amendment for promoting agriculture in central Oregon. By exploring its potential benefits, farmers can enhance soil fertility, improve water-use efficiency, and contribute to a more sustainable agricultural system. This study highlights the importance of utilizing waste byproducts in agriculture to achieve environmental and economic sustainability. Tectonite has the potential to play a significant role in addressing water scarcity and enhancing crop productivity in arid regions like central Oregon. Full article
(This article belongs to the Special Issue Soil Fertility, Plant Nutrition and Nutrient Management)
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18 pages, 5862 KiB  
Article
Preparation of Self-Curling Melt-Blown Fibers with Crimped Masterbatch (CM) and Its Application for Low-Pressure Air Filtration
by Xiaofang Lin, Minggang Lin, Tan Li, Hao Lu, Huan Qi, Ting Chen, Lili Wu and Chuyang Zhang
Polymers 2023, 15(16), 3365; https://doi.org/10.3390/polym15163365 - 10 Aug 2023
Cited by 9 | Viewed by 2256
Abstract
Particulate matter (PM) and airborne viruses pose significant threats to both the environment and public health. As the most viable solution to prevent the inhalation of these pollutants, there is an urgent demand for face masks with excellent filtration efficiency and low-pressure drop. [...] Read more.
Particulate matter (PM) and airborne viruses pose significant threats to both the environment and public health. As the most viable solution to prevent the inhalation of these pollutants, there is an urgent demand for face masks with excellent filtration efficiency and low-pressure drop. In this study, a crimped masterbatch (CM) is added to polypropylene feedstocks to produce curling fibers through melt-blown spinning. These curled fibers exhibit low filtration resistance and effective dust-holding performances when used for air filtration. The effect of adding CM on fiber diameter, pore size, crimp, porosity, roughness, and surface potential was studied. The filtration performance of the materials, including the PM filtration capabilities, recirculation filtration, and loading test performance, were also investigated. The results demonstrate that the degree of fiber crimp can be adjusted by incorporating varying amounts of CM. This curling was caused by the uneven shrinkage that occurred due to variations in thermal contraction between these polymers. The curled fibers created a fluffy structure in the fiber network and modified the distribution of pore sizes within it. Under the same filtration conditions as sodium chloride aerogel, CM–2 (PP:CM 8:2) exhibited similar filtration efficiency (95.54% vs. 94.74%), lower filtration resistance (88.68 Pa vs. 108.88 Pa), higher quality factor (0.035 Pa−1 vs. 0.028 Pa−1) and better dust holding capacity (10.39 g/m2 vs. 9.20 g/m2) compared to CM–0 (PP:CM 10:0). After 30 days of indoor storage, the filtration efficiency of CM–2 remained above 94%. The self-curling melt-blown filtration material developed here could potentially be applied in the field of protective masks. Full article
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16 pages, 12523 KiB  
Article
Experimental Study of the Effect of Humidity on Air Filter Material Performance
by Tao Zhang, Zhongguang Fu and Hao Zhou
Energies 2023, 16(9), 3626; https://doi.org/10.3390/en16093626 - 23 Apr 2023
Cited by 5 | Viewed by 3010
Abstract
A large number of application cases show that air filter media are easy to fail under extreme conditions of high humidity, haze, rain and snow, thus seriously affecting the energy efficiency of gas turbines. To study the impact of humidity on the dust-holding [...] Read more.
A large number of application cases show that air filter media are easy to fail under extreme conditions of high humidity, haze, rain and snow, thus seriously affecting the energy efficiency of gas turbines. To study the impact of humidity on the dust-holding performance of filter media, three typical filter media applied for gas turbines with a similar efficiency are selected, and their dust-holding performance is investigated at a humidity of 30%, 60% and 75%, respectively. The results showed that the dust-holding pressure drop curves of three filter media were divided into two phases. With the increase of humidity, the increasing pressure drop rate of three filter media decreased. The pressure drop synthetic fiber, glass fiber composite filter media and the synthetic fiber composite filter media with a sandwich structure were more significantly affected by humidity during the filter cake filtration phase. Under the same conditions, filter media with a sandwich structure had the highest dust-holding capacity, while the electrospun fiber composite filter material had the lowest one. The dustcake formed on the surface of the filter media that consist of a pure synthetic fiber or a small amount of plant fiber is significantly affected by humidity. Full article
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15 pages, 5296 KiB  
Article
Fabrication of Laminated Micro/Nano Filter and Its Application for Inhalable PM Removal
by Wenhua Ma, Huan Qi, Yongmeng Zhang, Minggang Lin, Yiping Qiu and Chuyang Zhang
Polymers 2023, 15(6), 1459; https://doi.org/10.3390/polym15061459 - 15 Mar 2023
Cited by 11 | Viewed by 2771
Abstract
Particulate matter (PM) with a diameter of 0.3 µm is inhalable and brings great threats to human health. Traditional meltblown nonwovens used for air filtration need to be treated by high voltage corona charging, which has the problem of electrostatic dissipation and thus [...] Read more.
Particulate matter (PM) with a diameter of 0.3 µm is inhalable and brings great threats to human health. Traditional meltblown nonwovens used for air filtration need to be treated by high voltage corona charging, which has the problem of electrostatic dissipation and thus reduces the filtration efficiency. In this work, a kind of composite air-filter with high efficiency and low resistance was fabricated by alternating lamination of ultrathin electronspun nano-layer and melt-blown layer without corona charging treatment. The effects of fiber diameter, pore size, porosity, layer number, and weight on filtration performance were investigated. Meanwhile, the surface hydrophobicity, loading capacity, and storage stability of the composite filter were studied. The results indicate that the filters (18.5 gsm) laminated by 10 layers fiber-webs present excellent filtration efficiency (97.94%), low pressure drop (53.2 Pa), high quality factor (QF 0.073 Pa−1), and high dust holding capacity (9.72 g/m2) for NaCl aerosol particles. Increasing the layers and reducing individual layer weight can significantly improve filtration efficiency and reduce pressure drop of the filter. The filtration efficiency decayed slightly from 97.94% to 96.48% after 80 days storage. The alternate arrangement of ultra-thin nano and melt-blown layers constructed a layer-by-layer interception and collaborative filtering effect in the composite filter, realizing the high filtration efficiency and low resistance without high voltage corona charging. These results provided new insights for the application of nonwoven fabrics in air filtration. Full article
(This article belongs to the Special Issue Functional Polymer Composites for Emerging Contaminants Control)
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16 pages, 6498 KiB  
Article
Influence of Oil Content on Particle Loading Characteristics of a Two-Stage Filtration System
by Xinjiao Tian, Qisheng Ou, Yajing Lu, Jingxian Liu, Yun Liang, David Y. H. Pui and Hang Yi
Atmosphere 2023, 14(3), 551; https://doi.org/10.3390/atmos14030551 - 14 Mar 2023
Cited by 3 | Viewed by 2481
Abstract
Filter media may encounter aerosols mixed with solid and oil ingredients from various sources, such as industries, transportation, and households, in the air purification process, while the influence such oil content has on the loading performance of single-stage and two-stage filtration systems is [...] Read more.
Filter media may encounter aerosols mixed with solid and oil ingredients from various sources, such as industries, transportation, and households, in the air purification process, while the influence such oil content has on the loading performance of single-stage and two-stage filtration systems is under-reported. Thus, this study aims to evaluate oil fraction effects on the loading performance of single-stage and two-stage filtration systems. First, to reveal the oil–solid mixed particle deposition mechanisms, the filter media parameters, i.e., specific cake resistance ε and cake porosity K2, were tested, indicating that a slight amount of oil can increase the dust holding capacity (DHC) of filters by forming a more porous cake, while an excess of oil results in reduced DHC by forming impermeable liquid films on the solid skeleton. Further two-stage experimental results indicate that the effectiveness of a pre-stage filter can be significantly affected by the properties of incoming aerosol and main-stage filters. The utilization of a pre-stage filter unintentionally deteriorated the service lifetime of the main-stage filter when challenged with contaminants with certain oil particles. This counter-intuitive negative phenomenon is due to the special loading behaviors of oil–solid mixed particles. The existing pre-stage filters allow a higher fine oil particle fraction to reach the main-stage downstream, while the induced cake filtration scenario leading to a film clogging scenario adversely reduced the lifetime of the main-stage filter. The findings suggest that the feasibility of a pre-stage in the filtration system requires compressive evaluations according to the specific oil-coated contaminants. Full article
(This article belongs to the Special Issue Control and Purification of Particulate Matter)
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15 pages, 2943 KiB  
Article
An Assessment on Average Pressure Drop and Dust-Holding Capacity of Hollow-Fiber Membranes in Air Filtration
by Pavel Bulejko, Ondřej Krištof and Miroslav Dohnal
Membranes 2021, 11(7), 467; https://doi.org/10.3390/membranes11070467 - 24 Jun 2021
Cited by 6 | Viewed by 4181
Abstract
In this work, we tried to analyze dust loading behavior of polypropylene hollow fiber membranes using average pressure drop models. Hollow fiber membranes varying in fiber diameter were loaded with a standardized test dust to simulate particle-polluted air. We measured pressure drop development [...] Read more.
In this work, we tried to analyze dust loading behavior of polypropylene hollow fiber membranes using average pressure drop models. Hollow fiber membranes varying in fiber diameter were loaded with a standardized test dust to simulate particle-polluted air. We measured pressure drop development of the membranes at different flowrates and dust concentrations, and, after each experiment, the dust deposited on the membrane fibers was weighed to obtain dust holding capacity (DHC). The obtained experimental data was analyzed using various average pressure drop models and compared with average pressure drop obtained from pressure drop/dust load dependence using a curve fit. Exponential and polynomial fitting was used and compared. Pressure drop in relation to the dust load followed different trends depending on the experimental conditions and inner fiber diameter. At higher flowrate, the dependence was polynomial no matter what the fiber diameter. However, with higher fiber diameter at lower permeate velocities, the dependence was close to exponential curve and followed similar trends as observed in planar filter media. Dust-holding capacity of the membranes depended on the experimental conditions and was up to 21.4 g. However, higher dust holding capacity was impossible to reach no matter the experiment duration due to self-cleaning ability of the tested membranes. Full article
(This article belongs to the Special Issue Hollow Fiber Membranes and Their Applications)
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17 pages, 4074 KiB  
Article
Effects of Climatic Change on Soil Hydraulic Properties during the Last Interglacial Period: Two Case Studies of the Southern Chinese Loess Plateau
by Tieniu Wu, Henry Lin, Hailin Zhang, Fei Ye, Yongwu Wang, Muxing Liu, Jun Yi and Pei Tian
Water 2020, 12(2), 511; https://doi.org/10.3390/w12020511 - 12 Feb 2020
Cited by 4 | Viewed by 3202
Abstract
The hydraulic properties of paleosols on the Chinese Loess Plateau (CLP) are closely related to agricultural production and are indicative of the environmental evolution during geological and pedogenic periods. In this study, two typical intact sequences of the first paleosol layer (S1) on [...] Read more.
The hydraulic properties of paleosols on the Chinese Loess Plateau (CLP) are closely related to agricultural production and are indicative of the environmental evolution during geological and pedogenic periods. In this study, two typical intact sequences of the first paleosol layer (S1) on the southern CLP were selected, and soil hydraulic parameters together with basic physical and chemical properties were investigated to reveal the response of soil hydraulic properties to the warm and wet climate conditions. The results show that: (1) the paleoclimate in the southern CLP during the last interglacial period showed a pattern of three warm and wet sub-stages and two cool and dry sub-stages; (2) when the climate was warm and wet, the soil saturated hydraulic conductivity decreased and the content of macro-aggregates increased, and when the climate was cool and dry, the soil saturated hydraulic conductivity increased and the content of macro-aggregates decreased, indicating that the paleoclimate affected both the grain size of wind-blown sediment and pedogenic process; and (3) in the soil water characteristic curves, the soil water content showed variation in peaks and valleys, indicating that the dust source and pedogenesis of the paleosol affected the water holding capacity. The findings confirmed that on the southern CLP, the warm and wet climate improved soil aggregate stability and water holding capacity, while reducing soil water conductivity. These results reveal the response of soil hydraulic properties to the climate evolution on the southern CLP, which indicate soil water retention and soil moisture supply capacities under an ongoing global warming scenario. Full article
(This article belongs to the Section Water Resources Management, Policy and Governance)
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17 pages, 6666 KiB  
Article
Dust Loading Performance of a Novel Submicro-Fiber Composite Filter Medium for Engine
by Jin Long, Min Tang, Zhaoxia Sun, Yun Liang and Jian Hu
Materials 2018, 11(10), 2038; https://doi.org/10.3390/ma11102038 - 19 Oct 2018
Cited by 36 | Viewed by 5524
Abstract
Airborne dust can cause engine wear and contribute to engine gas emission. This study developed a novel submicro-fiber filter medium to provide protection to engines against dust. The wet-laid submicro-fiber medium was prepared by a dual-layer paper machine, and its dust loading performance [...] Read more.
Airborne dust can cause engine wear and contribute to engine gas emission. This study developed a novel submicro-fiber filter medium to provide protection to engines against dust. The wet-laid submicro-fiber medium was prepared by a dual-layer paper machine, and its dust loading performance was compared with other filter media during laboratory and field tests. During the laboratory tests, the dust holding capacity of the wet-laid submicro-fiber medium was 48% and 10% higher than that of the standard heavy-duty medium and electrospun submicro-fiber medium, respectively. During the field tests, the pressure drop of the wet-laid submicro-fiber filter was 45% lower than that of the standard heavy-duty filter after 10,000 km of operation. It was found that there were two crucial ways to design a better filter medium for protection against dust. Firstly, the surface loading rather than the depth loading was preferred for dust filtration. The submicro-fiber layer kept large amounts of dust particles from penetrating into the depth of filter medium. Secondly, particles were captured preferably by fibers rather than pores. The unique fibrous structure of the wet-laid submicro-fiber medium made more particle deposition take place on fibers via interception and inertial impaction. Full article
(This article belongs to the Special Issue Micro/Nano Materials for Clean Energy and Environment)
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