Search Results (9)

Co-firing large-sized straw biomass in pulverized coal boilers is a potential pathway for carbon emission reduction in China’s thermal power plants. However, experimental data on large-sized straw combustion under pulverized coal boiler combustion conditions are critically lacking. This study selected typical large-sized wheat straw particles. Employing a two-mode experimental setup in a drop tube furnace (DTF) system simulating pulverized coal boiler conditions, we systematically investigated the combustion behavior and alkali metal release characteristics of this large-sized straw biomass, with combustion processes summarized for diverse particle types. The findings reveal asynchronous combustion progression across particle surfaces due to heterogeneous mass transfer and gas diffusion; unique behaviors distinct from denser woody biomass, including bending deformation, fiber branching, and fragmentation, occur; significant and morphology-specific deformations occur during devolatilization; fragmentation universally produces particles of varied shapes (needle-like, flaky, blocky, semi-tubular) during char combustion; and potassium release exceeds 35% after complete devolatilization and surpasses 50% at a burnout degree exceeding 80%. This work provides essential experimental data on the fundamental combustion characteristics and alkali metal release of large-sized wheat straw particles under pulverized coal boiler combustion conditions, offering engineering application guidance for the direct co-firing of large-sized flexible straw biomass in pulverized coal boilers. Full article

A thorough understanding of fuel behaviour is essential for designing and operating thermochemical systems. Thermogravimetric analysis (TGA) is among the most widely used fuel characterization methods, offering parameters like reactivity and ignition temperature, and enabling comprehensive fuel behaviour assessment through combined indices. This study critically examines the applicability of TGA-based indices for predicting coal performance in industrial processes such as gasification and combustion, where devolatilization, ignition, and burnout stages are key. TGA-derived data are compared with results from established methods, including drop tube furnace (DTF), pulse ignition (PI), and entrained flow reactor (EFR) tests. Findings indicate that the Volatile Matter Release Index (D₂) effectively predicts DTF behaviour (R² = 0.938, max residuals: 4.1 pp), proving useful for fast devolatilization analysis. The Flammability Index (C₁) and Ignition Index (C₃) correlate well with PI results (R² = 0.927 and 0.931, max residuals: 53.3a °C), making them reliable ignition indicators. While TGA tools showed limited accuracy in burnout prediction, the proposed Modified Burnout Characteristic Index (B_1′) achieved reasonable performance (R² = 0.734, max residuals: 0.062%∙°C⁻¹). Overall, selected TGA-based indices offer strong predictive potential for key thermochemical conversion stages. Full article

This study focused on evaluating the combustion ignition, burnout, stability, and intensity of Hwange coal and Pinus sawdust blends within a drop tube furnace (DTF) through modelling. The cocombustion of coal with biomass is gaining attention as a strategy to improve fuel efficiency and reduce emissions. Hwange coal, a key energy source in Zimbabwe, produces significant emissions, while Pinus sawdust offers a renewable alternative with favourable combustion properties. Optimising cocombustion performance is highly dependent on understanding various mass- and energy-conservation-related parameters in detail, hence the motivation of this study. The fuels of interest were blended through increasing the Pinus sawdust mass percentages up to 30%. A DTF that is 2 m long and 0.07 m in diameter was modelled and validated successfully using particle residence time and temperature profiles. An increase in blending resulted in an increase in combustion intensity, as made apparent by the heat of reaction profiles, which were also shown to be dependent on the kinetic rate of the reaction between CO and O₂ to form CO₂. The burnout rate profiles demonstrated that as blending increased, heat was released more abruptly over a short distance; hence, combustion became less stable. The burnout rate profiles were shown to be dependent on the kinetic rate of reaction between char and O₂ to form CO. The effect of DTF wall temperatures (1273, 1473, and 1673 K) was also studied, with the results showing that at a low temperature, the reaction zone was delayed to a distance of 0.8 m from the injection point, as compared to 0.4 m at 1673 K. In summary, this study demonstrated that combustion ignition, burnout, and intensity increased with the blending ratio of Pinus sawdust, whilst combustion stability decreased. Full article

The injection of coal through tuyeres into a blast furnace is widely adopted throughout the industry to reduce the amount of coke used and to improve the efficiency of the iron making process. Coals are selected depending on their availability, cost, and the physical and chemical properties determined by tests, such as the volatile matter content, fixed carbon, and ash content. This paper describes research comparing the laboratory measured properties of injection coals that were used over a two-month production period compared to the process variables and measurements of the blast furnace during that study period. In addition to the standard tests, a drop tube furnace (DTF) was used to compare the burnout of coals and the char properties against the production data using a range of statistical techniques. Linear regression modelling indicated that the coal type was the most important predictor of the coal rate but that the properties measured using laboratory tests of those coals were a minor feature in the model. However, comparisons of the Spearman’s correlations between different variables indicated that the reverse Boudouard reactivity of the chars, prepared in the DTF from the coals, did appear to be related to some extent to the coal and coke rates on production. It appears that the constant process adjustments made by the process control systems on the furnace make it difficult to identify strong correlations with the laboratory data and that the frequency of coal sampling and the coal blend variability are likely to contribute to this difficulty. Full article

The main purpose of the present work was to evaluate the efficiency of the gasification process of three different types of agro-forest biomass residue (rapeseed, softwood, and sunflower husks) along with the characterization of size-segregated particulates’ emissions. The experiments were carried out in a drop tube furnace (DTF), using two different gasifying agents (O₂/N₂ and O₂/N₂/CO₂) at atmospheric pressure and a constant temperature of 1000 °C. In focus was the effect of biomass and the gasifying agent on syngas composition (CO, H₂, CH_4, and CO₂), cold gas and carbon conversion efficiency, and on the emissions of by-products, such as particulate matter (PM), known for having negative environmental and health impacts. The collected particulates were characterized by SEM/EDS and XPS analysis. The results reveal that: (i) the introduction of CO₂ increased the production of CO and CH₄ and syngas’ lower heating value (LHV), thus leading to higher cold gas and carbon conversion efficiency; (ii) CO₂ decreased the production of H₂, leading to lower H₂/CO ratio (between 0.25 and 0.9). Therefore, the generated syngas is suitable for the synthesis of higher hydrocarbons, (iii) CO₂ lowered the emissions of char (cyclone) particles but increased the overall PM_10–0.3. Submicron size PM was the dominant fraction (PM_1–0.3) in O₂/N₂ and (PM_1.6–0.3) in O₂/N₂/CO₂. Unimodal PM size distribution was observed, except for sunflower husks gasification in O₂/N₂/CO₂; (iv) the SEM/EDS and XPS analysis confirmed that submicron-sized PM_1–0.3 contain above 80% of carbon associated to soot, due to incomplete oxidation, whereas in cyclone (char) particles, carbon decreased to about 50%. The SEM/EDS results showed that K and Cl are typical constituents of the submicron size PM, whereas the alkaline earth metals were detected mainly in fine and coarse particulates. Detailed analysis of the XPS (C1s) spectra showed that the most common oxygen-containing groups on the PM₁ surface were carbonyl and carboxyl. Full article

The use of fossil fuels has drastically increased throughout the world as the demand for energy increases. Accordingly, it has become critical that we reduce the oxides of nitrogen (NOx) and oxides of sulfur pollutants. Therefore, studies related to these activities have increased. This study was aimed at helping take pre-emptive action on NOx emissions by developing a formula that would predict NOx generation using factors related to the combustion characteristics and basic material properties of coal. In this study, the experiments were conducted using a drop tube furnace, and the correlation between coal’s major characteristics and NOx generation was analyzed and measured. Our results showed that the major factors affecting NOx generation are moisture, fixed carbon, and fuel ratio. Moisture tended to decrease NOx generation by delaying the ignition of coal and fixed carbon exhibited a tendency to be directly proportional to NOx generation. The R² value for NOx of moisture and fixed carbon were derived as 0.7659 and 0.7063, respectively. Our results also showed that the fuel ratio had an exponential relation with the conversion of fuel-N to NOx. Based on the results of our analyses, we used moisture, fixed carbon, and fuel ratio as the major factors for creating an experimental formula. Through these results, we confirmed that the prediction formula reflects the actual amount of NOx emitted from the powerplants. Full article

In Korea, oil-palm empty fruit bunches (EFBs), which are byproducts of the crude palm-oil milling process, are among the most promising potential energy sources for power plants. However, the slagging and fouling characteristics of EFBs during combustion have not yet been fully studied. Accordingly, in this study, we investigated the fundamental ash behavior of EFBs in comparison to that of wood pellets (WPs) using a thermomechanical analyzer (TMA) and a drop-tube furnace (DTF). Ash melting and the deposition of ash particles were investigated with traditional prediction indices at several biomass blending ratios. The results demonstrated that, as the ratio of WPs to EFBs increases, the melting temperature decreases and the slagging propensity increases because of the increased biomass alkali content. Moreover, the penetration derived using the TMA shows a higher melting peak at which rapid melting occurs, and the melting temperature distribution is decreased with increased biomass blending. Conversely, the DTF results show different phenomena for ash deposition under the same blending conditions. Blend ratios approaching 10% WP and 15% EFB result in gradual decreases in ash deposition tendencies because of the lower ash contents of the co-combusted mass compared to that of the single coal ash. Further biomass addition increases ash deposition, which is attributable to ash agglomeration from the biomass. Thus, this study demonstrates that blending ratios of 10% WP and 15% EFB provide optimal conditions for co-combustion with the selected bituminous coal. In addition, it is shown that the slagging propensity of EFB is higher than that of WP owing to its ash content and simultaneous agglomeration. Full article

Burning fuels in an O₂/H₂O atmosphere is regarded as the next generation of oxy-fuel combustion for CO₂ capture and storage (CCS). By combining oxy-fuel combustion and biomass utilization technology, CO₂ emissions could be further reduced. Therefore, this work focuses on investigating the combustion characteristics of single particles from bituminous coal (BC) and pine sawdust (PS) in O₂/N₂, O₂/CO₂ and O₂/H₂O atmospheres at different O₂ mole fractions (21%, 30%, and 40%). The experiments were carried out in a drop tube furnace (DTF), and a high-speed camera was used to record the combustion processes of fuel particles. The combustion temperatures were measured by a two-color method. The results reveal that the particles from BC and PS all ignite homogeneously. Replacing N₂ by CO₂ results in a longer ignition delay time and lower combustion temperatures. After substituting H₂O for N₂, the ignition delay time is shortened, which is mainly caused by the steam gasification reaction (C + H₂O → CO + H₂) and steam shift reaction (CO + H₂O → CO₂ + H₂). In addition, the combustion temperatures are first decreased at low O₂ mole fractions, and then increased at high O₂ mole fractions because the oxidation effect of H₂O performs a more important role than its volumetric heat capacity and thermal radiation capacity. At the same condition, particles from PS ignite earlier because of their higher reactivity, but the combustion temperatures are lower than those of BC, which is owing to their lower calorific values. Full article

To estimate the contribution of clay minerals in light coal fractions to ash deposition in furnaces, we investigated their distribution and thermal reaction products. The light fractions of two Chinese coals were prepared using a 1.5 g·cm⁻³ ZnCl₂ solution as a density separation medium and were burned in a drop-tube furnace (DTF). The mineral matter in each of the light coal fractions was compared to that of the relevant raw coal. The DTF ash from light coal fractions was analysed using hydrochloric acid separation. The acid-soluble aluminium fractions of DTF ash samples were used to determine changes in the amorphous aluminosilicate products with increasing combustion temperature. The results show that the clay mineral contents in the mineral matter of both light coal fractions were higher than those in the respective raw coals. For the coal with a high ash melting point, clay minerals in the light coal fraction thermally transformed more dehydroxylation products compared with those in the raw coal, possibly contributing to solid-state reactions of ash particles. For the coal with a low ash melting point, clay minerals in the light coal fraction produced more easily-slagging material compared with those in the raw coal, playing an important role in the occurrence of slagging. Additionally, ferrous oxide often produces low-melting substances in coal ash. Due to the similarities of zinc oxide and ferrous oxide in silicate reactions, we also investigated the interactions of clay minerals in light coal fractions with zinc oxide introduced by a zinc chloride solution. The extraneous zinc oxide could react, to a small extent, with clay minerals in the coal during DTF combustion. Full article