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Keywords = designing gridshell

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25 pages, 2560 KB  
Article
Parametric Material Optimization and Structural Performance of Engineered Timber Thin-Shell Structures: Comparative Analysis of Gridshell, Segmented, and Hybrid Systems
by Michał Golański, Justyna Juchimiuk, Paweł Ogrodnik, Jacek Szulej and Agnieszka Starzyk
Materials 2026, 19(2), 341; https://doi.org/10.3390/ma19020341 - 15 Jan 2026
Viewed by 348
Abstract
In response to the growing interest in sustainable and material-efficient architectural solutions, this study focuses on innovative applications of engineered timber in lightweight structural systems. It investigates the material optimization and structural performance of engineered timber thin-shell structures through an integrated parametric design [...] Read more.
In response to the growing interest in sustainable and material-efficient architectural solutions, this study focuses on innovative applications of engineered timber in lightweight structural systems. It investigates the material optimization and structural performance of engineered timber thin-shell structures through an integrated parametric design approach. The study compares three prefabricated, panelized building systems, gridshell, segmented full-plate shell, and ribbed shell, to evaluate their efficiency in terms of material intensity, stiffness, and geometric behavior. Using Rhinoceros and Grasshopper environments with Karamba3D, Kiwi3D, and Kangaroo plugins, a comprehensive parametric workflow was developed that integrates geometric modeling, structural analysis, and material evaluation. The results show that segmented ribbed shell and two segmented gridshell variants offer up to 70% reduction in material usage compared with full-plate segmented timber shells, with hybrid timber shells achieving the best balance between stiffness and mass, offering functional advantages (roofing without additional load). These findings highlight the potential of parametric and computational design methods to enhance both the environmental efficiency (LCA) and digital fabrication readiness of timber-based architecture. The study contributes to the ongoing development of computational timber architecture, emphasizing the role of design-to-fabrication strategies in sustainable construction and the digital transformation of architectural practice. Full article
(This article belongs to the Special Issue Engineered Timber Composites: Design, Structures and Applications)
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18 pages, 4320 KB  
Article
A Metaheuristic Strategy for Reuse-Oriented Buckling-Constrained Optimization of Steel Gridshells
by Valentina Tomei, Marina Serpe, Ernesto Grande and Maura Imbimbo
Constr. Mater. 2025, 5(4), 89; https://doi.org/10.3390/constrmater5040089 - 9 Dec 2025
Viewed by 285
Abstract
The construction sector is a significant contributor to resource consumption and environmental degradation due to energy-intensive processes. To reduce consumption, reuse-based design strategies could lead to structurally efficient and environmentally friendly solutions. However, effectively incorporating reused elements requires advanced design methods that allow [...] Read more.
The construction sector is a significant contributor to resource consumption and environmental degradation due to energy-intensive processes. To reduce consumption, reuse-based design strategies could lead to structurally efficient and environmentally friendly solutions. However, effectively incorporating reused elements requires advanced design methods that allow for their rational disposition. This paper presents an innovative design approach based on a metaheuristic strategy developed through genetic algorithms for the design of minimum-weight gridshells using reusable components. The methodology is applied to a dome gridshell, tested under different stock and boundary conditions. An expedited greenhouse gas assessment is then carried out to evaluate the environmental benefits of the reuse-based solutions compared to solutions composed entirely of new elements. The results are presented in terms of geometry, disposition of reused and new members, weight, structural performance (buckling factor, demand to capacity ratio, displacements), and greenhouse gas emissions. The algorithm is able to find the minimum weight solution for all the considered stocks, and to account for the different governing design criteria characterizing fully and partially constrained gridshells. Furthermore, it can also be used to determine the characteristics that the stock of reused elements should possess in order to achieve more sustainable design solutions. Full article
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17 pages, 14467 KB  
Article
Geometric Optimization and Structural Analysis of Cable-Braced Gridshells on Freeform Surfaces
by Xinye Li and Qilin Zhang
Buildings 2025, 15(16), 2816; https://doi.org/10.3390/buildings15162816 - 8 Aug 2025
Viewed by 745
Abstract
In freeform surface grid structures, quadrilateral meshes offer high visual transparency and simple joint connections, but their structural stability is relatively limited. To enhance stability, designers often introduce additional structural elements along the diagonals of the quadrilateral mesh, forming double-layer quadrilateral grid systems [...] Read more.
In freeform surface grid structures, quadrilateral meshes offer high visual transparency and simple joint connections, but their structural stability is relatively limited. To enhance stability, designers often introduce additional structural elements along the diagonals of the quadrilateral mesh, forming double-layer quadrilateral grid systems such as cable-braced gridshells. However, current design methodologies do not support the simultaneous optimization of both layers. As a result, the two layers are often designed independently in practical applications, leading to complex joint detailing that compromises construction efficiency, architectural aesthetics, and overall structural performance. To address these challenges, this study presents a weighted multi-objective geometry optimization framework based on a Guided-Projection algorithm. The proposed method integrates half-edge data structure and multiple geometric and structural constraints, enabling the simultaneous optimization of quadrilateral mesh planarity (i.e., panels lying on flat planes) and the orthogonality (i.e., angles approaching 90°) of diagonal cable layouts. Through multiple case studies, the method demonstrates significant improvements in panel planarity and cable orthogonality. The results also highlight the algorithm’s rapid convergence and high computational efficiency. Finite element analysis further validates the structural benefits of the optimized configurations, including reduced peak axial forces in cables, more uniform cable force distribution, and enhanced overall stiffness and buckling resistance. In conclusion, the method improves structural stability, constructability, and design efficiency, offering a practical tool for optimizing freeform cable-braced gridshells. Full article
(This article belongs to the Section Building Structures)
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17 pages, 1514 KB  
Article
Designing Gridshells Using Reused Members as a Sustainable Solution
by Valentina Tomei, Marina Serpe, Ernesto Grande and Maura Imbimbo
Buildings 2025, 15(13), 2198; https://doi.org/10.3390/buildings15132198 - 23 Jun 2025
Cited by 1 | Viewed by 537
Abstract
The building industry is a major consumer of resources and a significant contributor to environmental degradation, largely due to its reliance on energy-intensive materials and construction practices. In this context, the reuse of components from decommissioned structures offers a promising strategy for reducing [...] Read more.
The building industry is a major consumer of resources and a significant contributor to environmental degradation, largely due to its reliance on energy-intensive materials and construction practices. In this context, the reuse of components from decommissioned structures offers a promising strategy for reducing the environmental impact of new constructions. Steel products are particularly suitable for reuse, as they retain their mechanical properties over time. However, the adoption of reused members requires a shift from conventional design approaches, which typically allow for free dimensioning of elements, toward strategies where components must be selected from available stocks and strategically integrated into new structures. This process demands a careful balance between geometric configuration, structural performance, and material availability. This paper presents a new design methodology for gridshells that integrates geometry and sizing optimization to maximize the use of reused members. The proposed approach was validated through application to a dome structure. The structural behavior was assessed through nonlinear buckling analyses, alongside a simplified evaluation of greenhouse gas emissions to quantify the environmental impact. The findings highlight the potential of reuse-based strategies to promote more sustainable structural designs. Full article
(This article belongs to the Section Building Structures)
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27 pages, 73093 KB  
Article
Additive Manufacturing Oriented Parametric Design Automation of Adaptive Joint System for an Irregular Form Gridshell Structure
by Jin-Ho Ahn, Nam-Hyuk Ham, Ju-Hyung Kim and Jae-Jun Kim
Appl. Sci. 2024, 14(23), 11038; https://doi.org/10.3390/app142311038 - 27 Nov 2024
Viewed by 1688
Abstract
In architectural engineering, triangular tessellation using polygon mesh topology is one of the commonly used computational geometric approaches to simplify a free curved building façade into flat triangular facets and their subsequent straight edges. In such a façade system, exterior panels are supported [...] Read more.
In architectural engineering, triangular tessellation using polygon mesh topology is one of the commonly used computational geometric approaches to simplify a free curved building façade into flat triangular facets and their subsequent straight edges. In such a façade system, exterior panels are supported by a network of profiles that correspond to their edges hidden behind the panels at an offset distance. A group of profiles, derived from the edges common to a node point of tessellated panels (i.e., the outermost panels enveloping the building), may dislocate from each other when offset from their original locations due to non-coplanar alignment and unique offset directions and distances. This dislocation problem gives rise to geometric complications in nodal connector design in addition to varying in the connected profile count and orientations. Design considerations regarding the effects of ’offset vertex dislocation’ (i.e., the dislocation of the edges when it offsets from the original topology due to incoherent normal direction) should incorporate proper variables in the correct sequence based on a fundamental understanding that causes the dislocation problem. However, it is very often these topological problems pertaining to offset that are neglected, leading to subsequent design flaws. Such oversights diminish the inherent strengths of DfMA (design for manufacture and assembly) and design automation. This study develops a computational mathematical approach aimed at addressing the geometric complexities in nodal connector design. It focuses on two main areas: the precise positioning of substructure profiles essential for the design and a design automation approach that minimizes the length of the nodal connector arms to enhance 3D printing productivity. A life-scale proof-of-concept structure based on an automated parametric design process that implements the research findings demonstrates the application, incorporating 3D-printed PA12 (Polyamide-12) nodal connectors. Full article
(This article belongs to the Special Issue Design for Additive Manufacturing: Latest Advances and Prospects)
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37 pages, 18490 KB  
Article
Numerical Design and Analysis of Advanced Roof Systems in Architecture with Environmentally Friendly Low-Carbon Materials
by Faham Tahmasebinia, Wenxi Zeng, Bernadette Macaraniag and Krzysztof Skrzypkowski
Appl. Sci. 2024, 14(5), 2041; https://doi.org/10.3390/app14052041 - 29 Feb 2024
Cited by 1 | Viewed by 3454
Abstract
This research explores the viability of bamboo as a green replacement for timber in building practices. Bamboo’s advantages lie in its renewability, sustainability, and resilience to disasters, despite possessing mechanical properties similar to timber. The study proposes using Finite Element Analysis (FEA) simulations, [...] Read more.
This research explores the viability of bamboo as a green replacement for timber in building practices. Bamboo’s advantages lie in its renewability, sustainability, and resilience to disasters, despite possessing mechanical properties similar to timber. The study proposes using Finite Element Analysis (FEA) simulations, a potent instrument for designing and analyzing intricate structures under varying loads. The research explicitly employs FEA simulations to examine the application of bamboo in complex rooftop systems, using two commercial 3D CAD software—Rhino7 and Strand7. Rhino7 is responsible for 3D model creation and the member’s division into minuscule elements, whereas Strand7 is used to assign material properties, establish boundary conditions, carry out simulations, and analyze the outcomes. This research includes case studies of bamboo grid-shell structures and implements the suggested methodology. The study’s objective is to augment the scarce engineering data and to analyze bamboo as a material and the impact it can have on construction. The study’s results underscore the potential of eco-friendly, low-carbon materials, such as bamboo, in the construction industry. It also illustrates the effectiveness of FEA simulation in analyzing elaborate structures. Full article
(This article belongs to the Special Issue Advances in Energy Efficiency in Buildings)
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19 pages, 2047 KB  
Article
Investigating the Influence of the Improved Multibody Rope Approach on the Structural Behavior of Dakar Mosque Gridshell Structure
by Jonathan Melchiorre, Stefano Invernizzi and Amedeo Manuello Bertetto
Buildings 2024, 14(3), 598; https://doi.org/10.3390/buildings14030598 - 23 Feb 2024
Cited by 1 | Viewed by 1385
Abstract
Gridshell structures are characterized by an impressive strength-to-weight ratio, allowing their application in large-span roofing structures. However, their complex construction process and maintenance limited their widespread application. In recent years, the development of parametric and computational design tools has rekindled interest in this [...] Read more.
Gridshell structures are characterized by an impressive strength-to-weight ratio, allowing their application in large-span roofing structures. However, their complex construction process and maintenance limited their widespread application. In recent years, the development of parametric and computational design tools has rekindled interest in this type of structure. Among these techniques, the Multibody Rope Approach (MRA) is a form-finding method based on the dynamic equilibrium of a system of masses (nodes) connected by ropes, which allows optimizing the structural shape starting from the dual geometry of the funicular network. To optimize the construction process, an improved version of the MRA, i-MRA, has been recently developed by the authors with the goal of uniforming the size of the structural components. To investigate the impact of the i-MRA method on the structural behavior of gridshell structures, the practical case of the design of a mosque roof is here analyzed. The comparison is carried out in terms of structural performance with respect to permanent and equivalent quasi-static loads. In addition, free-vibration natural-frequency shift is obtained by performing linear modal analysis. Finally, the global behavior with respect to buckling and elastic instability is assessed solving the relevant eigenvalue problem. The results demonstrate that for the roofing of the Dakar mosque, the structural configuration obtained through i-MRA is superior in terms of both construction efficiency and structural performance. The achieved shape exhibits a more uniform distribution of stresses induced by the applied loads together with very limited structural element typologies. Full article
(This article belongs to the Section Building Structures)
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25 pages, 12907 KB  
Article
Design Framework for Selection of Grid Topology and Rectangular Cross-Section Size of Elastic Timber Gridshells Using Genetic Optimisation
by Antonio Roig, Antonio José Lara-Bocanegra, José Xavier and Almudena Majano-Majano
Appl. Sci. 2023, 13(1), 63; https://doi.org/10.3390/app13010063 - 21 Dec 2022
Cited by 3 | Viewed by 2899
Abstract
This work presents a design framework for the selection of the topology and cross-section size of elastic timber gridshells, taking as constraints the shape of the structure and the maximum value of bending stress that can be reached in a given area of [...] Read more.
This work presents a design framework for the selection of the topology and cross-section size of elastic timber gridshells, taking as constraints the shape of the structure and the maximum value of bending stress that can be reached in a given area of the gridshell. For this purpose, a parametric design environment and a genetic optimisation algorithm are used, which provides a set of solutions (optimal and near-optimal) that can be examined by the designer before adopting the final solution. The construction of the parametric mesh model is based on a geometric approach using an original adaptation of the Compass Method by developing two algorithms. The first one plots geodesic curves on a surface given a starting point and a direction. The second algorithm adapts the accuracy of the Compass Method to the local curvature of the surface, substantially minimising the computation time. The results show that the optimisation process succeeds in significantly reducing the initial bending stresses and offers an interesting solution space, consisting of a set of solutions with sufficiently diverse topologies and cross-section sizes, from which the final solution can be chosen by the Decision Maker, even according to additional non-programmed structural or aesthetic requirements. The design framework has been successfully applied and verified in the design of the PEMADE gridshell, an innovative elastic timber gridshell recently realised by the authors. Finally, the most relevant details of its construction process carried out to ensure the exact position of the timber laths are presented. Full article
(This article belongs to the Special Issue New Trends in Mechanics and Structural Analysis)
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16 pages, 3888 KB  
Article
Architectural Design Optimisation in Reticulated Free-Form Canopies
by Anna Stefańska and Wiesław Rokicki
Buildings 2022, 12(8), 1068; https://doi.org/10.3390/buildings12081068 - 22 Jul 2022
Cited by 5 | Viewed by 6439
Abstract
The search for the structural form of reticulated roofs is significant in interdisciplinary Architectural Design optimisation. Combining parametric design with structural logic influences the visual perception of the shape by choosing the most suitable technical solutions. Therefore, the divisions of reticulated structures should [...] Read more.
The search for the structural form of reticulated roofs is significant in interdisciplinary Architectural Design optimisation. Combining parametric design with structural logic influences the visual perception of the shape by choosing the most suitable technical solutions. Therefore, the divisions of reticulated structures should be determined to pursue structural, material and fabrication advancement. Structural divisions of free-formed canopies should simultaneously be solved in architectural and structural design at an early stage. Choosing a proper design becomes a complicated process, requiring the ability to select a type of production and rationalise technical solutions mainly due to the computer-aided design supported by algorithmic tools. Based on searching for optimal geometrical divisions, the case study investigates the differences between planar quadrilateral and triangular mesh panelisation. The study concludes the assets and flaws of both geometry shaping methods of reticulated structures based on minimal weight and fabrication aspects. The study concludes that implementing the manufacturing method of the chosen type of gridshells divisions into the architectural design optimisation enhances the resulting free-form structures at the early design stage. Full article
(This article belongs to the Special Issue Sustainable Architecture and Construction Infrastructure)
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17 pages, 8641 KB  
Article
A Grasshopper Plugin for Finite Element Analysis with Solid Elements and Its Application on Gridshell Nodes
by Sverre Magnus Haakonsen, Steinar Hillersøy Dyvik, Marcin Luczkowski and Anders Rønnquist
Appl. Sci. 2022, 12(12), 6037; https://doi.org/10.3390/app12126037 - 14 Jun 2022
Cited by 11 | Viewed by 7639
Abstract
Linking architectural models to structural analyses can be demanding and time-consuming, especially when the architectural models cannot be accurately analysed using readily available one- or two-dimensional finite elements. This paper presents a tool for finite element analysis using solid elements developed as a [...] Read more.
Linking architectural models to structural analyses can be demanding and time-consuming, especially when the architectural models cannot be accurately analysed using readily available one- or two-dimensional finite elements. This paper presents a tool for finite element analysis using solid elements developed as a plugin for Grasshopper 3D® that enables designers to include analyses of complex objects within the same software as the design exploration. A benchmark using the tool on a cantilever beam is compared with both ANSYS® and the theoretical solution, before the versatility of the tool is demonstrated by analyzing the metal part in timber gridshell nodes. The results were satisfying and the tool can prove especially useful for early phase design and collaboration between diciplines. Full article
(This article belongs to the Special Issue Gridshells: From Materials to Structures)
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26 pages, 9944 KB  
Article
Structural Analysis and Form-Finding of Triaxial Elastic Timber Gridshells Considering Interlayer Slips: Numerical Modelling and Full-Scale Test
by Antonio José Lara-Bocanegra, Almudena Majano-Majano, Juan Ortiz and Manuel Guaita
Appl. Sci. 2022, 12(11), 5335; https://doi.org/10.3390/app12115335 - 25 May 2022
Cited by 11 | Viewed by 4604
Abstract
Elastic timber gridshells are lightweight structures whose stiffness is highly dependent on multiple factors, such as boundary conditions and the semi-rigidity and eccentricity of the joints. Their structural analysis requires calibrated numerical models that incorporate all aspects influencing stiffness. Unfortunately, very little research [...] Read more.
Elastic timber gridshells are lightweight structures whose stiffness is highly dependent on multiple factors, such as boundary conditions and the semi-rigidity and eccentricity of the joints. Their structural analysis requires calibrated numerical models that incorporate all aspects influencing stiffness. Unfortunately, very little research on experimentally verified numerical models can be found. This paper focuses on the structural behaviour of a novel concept of triaxial elastic long-gridshells supported only on their short sides, called by the authors TEL-gridshells. First, the most relevant details of the construction process and the load test of a full-scale laboratory prototype are presented. Then, two finite element models for structural analysis and form-finding are proposed. Both are based on the modelling of the joints using a series of aligned couplings that allow the integration of the actual joint eccentricity and the interlayer slip by means of springs in all shear planes. The first model replicates the geometry of the prototype built from experimental measurements, focusing on stiffness calibration. The results of the load test are used to verify the proposed model and to analyse the most influential aspects on the stiffness of the structure. The second is a form-finding model that reproduces the construction process of the laboratory prototype, focusing on the residual stresses generated during the deformation process of the structural elements. From the numerical results, the structural behaviour of the prototype is discussed and some of the main aspects to be considered in the design and structural analysis of TEL-gridshells are established. Full article
(This article belongs to the Special Issue Gridshells: From Materials to Structures)
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18 pages, 5261 KB  
Article
Improving the Gridshells’ Regularity by Using Evolutionary Techniques
by Marjan Goodarzi, Ali Mohades and Majid Forghani-elahabad
Mathematics 2021, 9(4), 440; https://doi.org/10.3390/math9040440 - 23 Feb 2021
Cited by 4 | Viewed by 2243
Abstract
Designing and optimizing gridshell structures have been very attractive problems in the last decades. In this work, two indexes are introduced as “length ratio” and “shape ratio” to measure the regularity of a gridshell and are compared to the existing indexes in the [...] Read more.
Designing and optimizing gridshell structures have been very attractive problems in the last decades. In this work, two indexes are introduced as “length ratio” and “shape ratio” to measure the regularity of a gridshell and are compared to the existing indexes in the literature. Two evolutionary techniques, genetic algorithm (GA) and particle swarm optimization (PSO) method, are utilized to improve the gridshells’ regularity by using the indexes. An approach is presented to generate the initial gridshells for a given surface in MATLAB. The two methods are implemented in MATLAB and compared on three benchmarks with different Gaussian curvatures. For each grid, both triangular and quadrangular meshes are generated. Experimental results show that the regularity of some gridshell is improved more than 50%, the regularity of quadrangular gridshells can be improved more than the regularity of triangular gridshells on the same surfaces, and there may be some relationship between Gaussian curvature of a surface and the improvement percentage of generated gridshells on it. Moreover, it is seen that PSO technique outperforms GA technique slightly in almost all the considered test problems. Finally, the Dolan–Moré performance profile is produced to compare the two methods according to running times. Full article
(This article belongs to the Special Issue Applications of Mathematical Models in Engineering)
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