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17 pages, 5245 KiB  
Article
Discrete Element Analysis of Grouting Reinforcement and Slurry Diffusion in Overburden Strata
by Pengfei Guo, Weiquan Zhao, Yahui Ma and Huiling Gen
Appl. Sci. 2025, 15(15), 8464; https://doi.org/10.3390/app15158464 - 30 Jul 2025
Viewed by 124
Abstract
Research on the grouting reinforcement mechanism of overburden is constrained by the concealed and heterogeneous nature of geotechnical media, posing dual challenges in theoretical analysis and process visualization. Based on discrete element numerical simulations and laboratory tests, an analytical model for grouting reinforcement [...] Read more.
Research on the grouting reinforcement mechanism of overburden is constrained by the concealed and heterogeneous nature of geotechnical media, posing dual challenges in theoretical analysis and process visualization. Based on discrete element numerical simulations and laboratory tests, an analytical model for grouting reinforcement in overburden layers is developed, revealing the influence of grouting pressure on slurry diffusion shape and distance. The results indicate the following: (1) Contact parameters of overburden and cement particles were obtained through laboratory tests. A grouting model for the overburden layer was established using the discrete element method. After optimizing particle coarsening and the contact model, the simulation more accurately represented slurry diffusion characteristics such as compaction, splitting, and permeability. (2) By monitoring porosity and coordination number distributions near grouting holes before and after injection using circular measurement, the discrete element simulation clearly visualizes the slurry reinforcement range. The reinforcement mechanism is attributed to the combined effects of pore structure compaction (reduced porosity) and cementation within the overburden (increased coordination number). (3) Based on slurry diffusion results, a functional relationship between slurry diffusion radius and grouting pressure is established. Error analysis shows that the modified formula improves the goodness of fit by 34–39% compared to the classical formula (Maag, cylindrical diffusion). The discrete element analysis method proposed in this study elucidates the mechanical mechanisms of overburden grouting reinforcement at the particle scale and provides theoretical support for visual evaluation of concealed structures and optimization of grouting design. Full article
(This article belongs to the Section Civil Engineering)
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17 pages, 4572 KiB  
Article
Numerical Analysis of Impingement Jet Combined Cooling with Film Cooling Holes and Thermal Barrier Coatings Using the Decoupling Method
by Siqi Liao, Li Shi, Xiao Tan, Changce Wang, Yue Luo, Rongli Deng, Haoyu Zhang, Chenwei Zheng and Jinfeng Peng
Coatings 2025, 15(7), 832; https://doi.org/10.3390/coatings15070832 - 16 Jul 2025
Viewed by 290
Abstract
This study investigates the impact of thermal barrier coatings (TBCs) on the individual contributions of cooling components in impingement-jet combined cooling under low Reynolds number conditions. Using decoupled methods, numerical simulations were conducted for cylindrical, fan-shaped, and conical hole geometries. The results show [...] Read more.
This study investigates the impact of thermal barrier coatings (TBCs) on the individual contributions of cooling components in impingement-jet combined cooling under low Reynolds number conditions. Using decoupled methods, numerical simulations were conducted for cylindrical, fan-shaped, and conical hole geometries. The results show that without TBCs, the conical hole provides the best cooling performance, while the fan-shaped hole performs the worst. After applying TBCs, the cooling effectiveness of the cylindrical and conical holes remains largely unchanged, but the fan-shaped hole shows significant improvement, with performance comparable to the conical hole. The cylindrical hole keeps a uniform shape, leading to increased velocity and preventing stable film formation. In contrast, the expanding flow passages of the fan-shaped and conical holes promote a gradual decrease in flow velocity, supporting stable film formation and effective thermal protection. Impingement cooling accounts for more than 75% of the overall cooling effectiveness for across hole types. For cylindrical and conical holes, the TBCs primarily enhance in-hole cooling, while for the fan-shaped hole, it increases in-hole cooling effectiveness and shifts film cooling effectiveness from negative to positive, significantly improving its overall contribution. Full article
(This article belongs to the Section Ceramic Coatings and Engineering Technology)
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19 pages, 4003 KiB  
Article
The Risk to the Undersea Engineering Ecosystem of Systems: Understanding Implosion in Confined Environments
by Craig Tilton and Arun Shukla
J. Mar. Sci. Eng. 2025, 13(6), 1180; https://doi.org/10.3390/jmse13061180 - 17 Jun 2025
Viewed by 645
Abstract
As humans continue to develop the undersea engineering ecosystem of systems, the consequences of catastrophic events must continue to be investigated and understood. Almost every undersea pressure vessel, from pipelines to sensors to unmanned vehicles, has the potential to experience a catastrophic collapse, [...] Read more.
As humans continue to develop the undersea engineering ecosystem of systems, the consequences of catastrophic events must continue to be investigated and understood. Almost every undersea pressure vessel, from pipelines to sensors to unmanned vehicles, has the potential to experience a catastrophic collapse, known as an implosion. This collapse can be caused by hydrostatic pressure or any combination of external loadings from natural disasters to pressure waves imparted by other implosion or explosion events. During an implosion, high-magnitude pressure waves can be emitted, which can cause adverse effects on surrounding structures, marine life, or even people. The imploding structure, known as an implodable volume, can be in a free-field or confined environment. Confined implosion is characterized by a surrounding structure that significantly affects the flow of fluid around the implodable volume. Often, the confining structure is cylindrical, with one closed end and one open end. This work seeks to understand the effect of fluid flow restriction on the physics of implosion inside a confining tube. To do so, a comprehensive experimental study is conducted using a unique experimental facility. Thin-walled aluminum cylinders are collapsed inside a confining tube within a large pressure vessel. High-speed photography and 3D Digital Image Correlation are used to gather structural displacement and velocities during the event while an array of dynamic pressure sensors capture the pressure data inside the confining tube. The results of this work show that by changing the size of the open end, referred to as the flow area ratio, there can be a significant effect on the structural deformations and implosion severity. It also reveals that only certain configurations of holes at the open end of the tube play a role in the dynamic pressure pulse measured at the closed end of the tube. By understanding the consequences of an implosion, designers can make decisions about where these pressure vessels should be in relation to other pressure vessels, critical infrastructure, marine life, or people. In the same way that engineers design for earthquakes and analyze the impact their structures have on the environment around them, contributors to the undersea engineering ecosystem should design with implosion in mind. Full article
(This article belongs to the Section Ocean Engineering)
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20 pages, 10304 KiB  
Article
Use of a Flexible Two-Dimensional Textile Dosimeter with a Kilogray Dose Range to Measure the Dose Distribution for a 60Co Source
by Marek Kozicki, Radosław Wach, Elżbieta Sąsiadek-Andrzejczak and Piotr Maras
Materials 2025, 18(12), 2685; https://doi.org/10.3390/ma18122685 - 6 Jun 2025
Viewed by 451
Abstract
The two-dimensional (2D) measurement of radiation dose distribution on non-planar surfaces requires the use of a flexible dosimeter. This work concerns the use of a unique cotton textile-based dosimeter to characterize the dose distribution of a 60Co source used in the research [...] Read more.
The two-dimensional (2D) measurement of radiation dose distribution on non-planar surfaces requires the use of a flexible dosimeter. This work concerns the use of a unique cotton textile-based dosimeter to characterize the dose distribution of a 60Co source used in the research and sterilization of products. Alternatively, for high-dose-rate experiments, an electron beam accelerator has been used. The dosimeter was prepared by the padding-squeezing-drying of a cotton textile made of cellulose, where a 10% solution of nitrotetrazolium blue chloride (NBT) was used for the padding process. NBT served as a radiation-sensitive compound, which transformed into a purple-brown NBT formazan upon exposure to ionizing radiation. The NBT dosimeter is scanned after irradiation using a flatbed scanner, and the data is processed using dedicated software packages, which together constitute a 2D dose distribution measurement system. The green channel of the RGB color model contributes the most to the color change of the dosimeter. The calibration relation obtained for the green channel showed that the dosimeter responds to doses of 0.8–45 kGy. Conversions of the green channel signal were performed using the calibration relation to analyze the 2D dose at a large distance and close to a 60Co source shielded by a solid metal and a cylindrical metal structure with holes. Additionally, the dose distribution was assessed using a dosimeter placed on metal implant models undergoing radiation serialization. This work demonstrates the potential of such a dosimeter for characterizing high-dose-rate 60Co sources and measuring the dose distribution on non-planar surfaces. Full article
(This article belongs to the Section Smart Materials)
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17 pages, 7737 KiB  
Article
Photocatalytic Efficiency of Pure and Palladium Co-Catalytic Modified Binary System
by Nina Kaneva and Albena Bachvarova-Nedelcheva
Inorganics 2025, 13(5), 161; https://doi.org/10.3390/inorganics13050161 - 11 May 2025
Viewed by 590
Abstract
The present work examines pure and palladium photofixed TiO2 and binary (TiO2/ZnO) photocatalysts for breaking down tartrazine, a food coloring agent, in distilled water. Powders with the following compositions are obtained using the sol-gel process: 100TiO2, 10TiO2 [...] Read more.
The present work examines pure and palladium photofixed TiO2 and binary (TiO2/ZnO) photocatalysts for breaking down tartrazine, a food coloring agent, in distilled water. Powders with the following compositions are obtained using the sol-gel process: 100TiO2, 10TiO2/90ZnO, 50TiO2/50ZnO, and 90TiO2/10ZnO. The composite materials are analyzed using SEM-EDS, UV-Vis, DTA-TG, and X-ray diffraction. The synthesized gels are then photo-fixed with UV light to incorporate palladium ions and are also examined for tartrazine (E102) degradation. The photocatalytic tests were carried out in a cylindrical glass reactor illuminated by ultraviolet light. Compared to mixed binary catalysts, the prepared pure TiO2 catalyst demonstrated greater activity in the photodegradation of tartrazine (E102). The further of a specific quantity of zinc oxide reduced the catalytic properties of TiO2. The recombination of photoinduced electron-hole pairs in ZnO may account for this. In comparison to the pure samples, the co-catalytic palladium-modified gels exhibited higher photocatalytic efficiency. Heterojunction and palladium modification of the composites partially captured and transferred the electrons. Consequently, the longer lifetime of the photogenerated charges improved the catalytic activity of the palladium titanium dioxide and binary gels. Additionally, under UV light, pure and palladium photofixed TiO2 and binary sol-gel samples displayed excellent stability for tartrazine photodegradation. Full article
(This article belongs to the Special Issue Metal Catalyst Discovery, Design and Synthesis)
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31 pages, 7401 KiB  
Review
Review of Turbine Film Cooling Technology for Marine Gas Turbines
by Yuhao Jia, Yongbao Liu, Xing He, Ge Xia and Zhengyu Shi
Processes 2025, 13(5), 1424; https://doi.org/10.3390/pr13051424 - 7 May 2025
Viewed by 1542
Abstract
Film cooling can continuously cover a layer of low-temperature gas film on the surface of hot-end components, thereby achieving the effect of isolating high-temperature gas, and can achieve a temperature drop of 600 K. As an advanced and efficient cooling technique, film cooling [...] Read more.
Film cooling can continuously cover a layer of low-temperature gas film on the surface of hot-end components, thereby achieving the effect of isolating high-temperature gas, and can achieve a temperature drop of 600 K. As an advanced and efficient cooling technique, film cooling plays a crucial role in the process of turbine power and efficiency increase, with the key factor influencing its cooling performance being the configuration and arrangement of the film holes. This paper summarizes the design and arrangement of film hole configurations and discusses the potential directions for enhancing film cooling performance. Through analysis, the optimization of film cooling performance is mainly approached from two aspects: first, optimizing the hole configuration, which includes the study of shaped holes, enhancing the cooling performance of cylindrical holes using auxiliary structures, and forming a “reverse kidney-shaped vortex” structure by using a single combined film hole; second, optimizing the arrangement of the cooling holes on the turbine surface to achieve a more uniform and efficient distribution of the cooling film. Future development trends are primarily reflected in the following aspects: designing new, easily manufacturable, high-efficiency film hole configurations and further expanding their stable operating range is an important development direction. It is essential to validate the reverse heat transfer method, assess its applicable range, and, when experimental conditions exceed the applicable range, use related theories to correct its predictive performance. This is key to overcoming the bottleneck in film cooling prediction. It is critical to develop a film hole arrangement guideline that is suitable for various types of film holes and components with temperature differences at the thermal end, to fill the gap in future film cooling optimization design technologies. This study aims to provide new ideas for the optimal design of the cooling system and further improve the power and efficiency of gas turbines. Full article
(This article belongs to the Section Chemical Processes and Systems)
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15 pages, 4813 KiB  
Article
Double-Flush Riveting for Hybrid Busbar Assembly
by Rui F. V. Sampaio, João P. M. Pragana, Miguel P. Figueiredo, Ivo M. F. Bragança, Carlos M. A. Silva and Paulo A. F. Martins
Metals 2025, 15(5), 521; https://doi.org/10.3390/met15050521 - 5 May 2025
Viewed by 435
Abstract
This paper explores a novel double-flush riveting process for assembling hybrid busbars made from aluminum and copper sheets. The process involves drilling and forging countersunk holes with controlled geometry in both materials followed by compression of cylindrical rivets into the holes to create [...] Read more.
This paper explores a novel double-flush riveting process for assembling hybrid busbars made from aluminum and copper sheets. The process involves drilling and forging countersunk holes with controlled geometry in both materials followed by compression of cylindrical rivets into the holes to create strong, form- and force-closed mechanical joints. Experimental and numerical analyses are combined to examine material flow, quantify the required forces, and assess the structural integrity of the joints through destructive testing. Additionally, the electrical resistance of these novel joints is evaluated and compared with that of ideal and conventional fastened hybrid busbar joints in order to assess their performance and reliability in real-world electrical service conditions. The results indicate that the novel double-flush riveting process is a viable alternative to other conventional joining processes, such as fastening, delivering good structural integrity and enhanced electrical conductivity for hybrid busbar applications. Full article
(This article belongs to the Special Issue Numerical Modelling of Metal-Forming Processes)
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15 pages, 6801 KiB  
Article
TiN-Only Metasurface Absorber for Solar Energy Harvesting
by Hongfu Liu, Jijun Li, Hua Yang, Junqiao Wang, Boxun Li, Han Zhang and Yougen Yi
Photonics 2025, 12(5), 443; https://doi.org/10.3390/photonics12050443 - 3 May 2025
Cited by 28 | Viewed by 893
Abstract
With global energy demand surging and traditional energy resources diminishing, the solar absorber featuring optimized design shows substantial potential in areas like power generation. This study proposes a solar absorber that is insensitive to wide-angle incidence and polarization. It has a cylindrical structure [...] Read more.
With global energy demand surging and traditional energy resources diminishing, the solar absorber featuring optimized design shows substantial potential in areas like power generation. This study proposes a solar absorber that is insensitive to wide-angle incidence and polarization. It has a cylindrical structure with square holes, which is constructed from titanium nitride (TiN). The calculation results indicate that, for plane waves, the average absorption of this solar absorber across the wavelength range of 300–2500 nm reaches 92.4%. Moreover, its absorption rate of the solar spectrum corresponding to AM1.5 reaches 94.8%. The analysis of the characteristics within the electric and magnetic field profiles indicates that the superior absorption properties arise from a cooperative resonance effect. This effect originates from the interaction among surface plasmon resonance, guided-mode resonance, and cavity resonance. In this study, the geometric parameters of the solar absorber’s structure significantly influence its absorption performance. Therefore, we optimized these parameters to obtain the optimal values. Even at a large incident angle, this absorber maintains high absorption performance and shows insensitivity to the polarization angle. The findings expected from this study are likely to be of considerable practical importance within the realm of solar photothermal conversion. Full article
(This article belongs to the Special Issue Photonics Metamaterials: Processing and Applications)
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18 pages, 11288 KiB  
Article
Quality Evaluation of Micro-Holes Processed by Efficient One-Step Femtosecond Laser Helical Drilling Method in Nickel-Based Superalloy
by Mingquan Li, Yiyu Chen, Li Dong, Dan Liu and Xudong Sun
Appl. Sci. 2025, 15(8), 4384; https://doi.org/10.3390/app15084384 - 16 Apr 2025
Viewed by 363
Abstract
This research work details the main factors affecting the orifice and profile morphology of micro-holes processed by the one-step femtosecond laser helical drilling method. Cylindrical holes or even inverted cone holes can be obtained with the appropriate deflection angle and translation distance. The [...] Read more.
This research work details the main factors affecting the orifice and profile morphology of micro-holes processed by the one-step femtosecond laser helical drilling method. Cylindrical holes or even inverted cone holes can be obtained with the appropriate deflection angle and translation distance. The orifice morphology of the micro-hole is mainly influenced by the rotation speed of the Dove prism installed inside the hollow motor, laser output power, and laser repetition frequency. A higher instantaneous power density can improve the outlet morphology and produce sharper cutting edges and thinner recast layers, although it may increase the splashing around the inlet to some extent. Subsequent to the experiment, it was determined that in order to enhance the quality of the holes, it was necessary to select a higher laser power and a lower repetition frequency, such as 10 W and 100 kHz, according to the experiments. A recast layer thickness of less than 5 µm and a surface roughness value of less than 0.8 µm were obtained within 3–5 s processing time, which can satisfy the requirements for aircraft application of efficiency and quality. Full article
(This article belongs to the Section Additive Manufacturing Technologies)
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21 pages, 5430 KiB  
Article
Initial Research on Ultrasonic Vibration-Assisted EDM for Processing Cylindrical Surfaces
by Van-Thanh Dinh, Thi-Tam Do, Thu-Quy Le, Anh-Tung Luu, Ngoc-Pi Vu and Thi-Phuong-Thao Tran
Coatings 2025, 15(4), 463; https://doi.org/10.3390/coatings15040463 - 14 Apr 2025
Viewed by 550
Abstract
Electrical discharge machining represents a non-conventional machining process, specifically designed for the effective fabrication of materials that are difficult to machine and for components with complex geometries. Many studies have been carried out that combine electrical discharge machining with the ultrasonic vibration of [...] Read more.
Electrical discharge machining represents a non-conventional machining process, specifically designed for the effective fabrication of materials that are difficult to machine and for components with complex geometries. Many studies have been carried out that combine electrical discharge machining with the ultrasonic vibration of electrodes. Nevertheless, most of these investigations have concentrated on the processing of hole or cavity components. This document presents an experimental study focused on the design of an electrode holder for ultrasonic vibration electrical discharge machining, focusing on the machining of cylindrical surfaces. This study involved a two-stage design process for the electrode holder, aimed at determining the optimal length to achieve the maximal material removal rate and to ensure surface roughness. The novel aspect of this study is that it is the first to be published on the use of ultrasonic vibration in the electrical discharge machining process for processing cylindrical surfaces. Furthermore, splitting the electrode holder design process into two stages (theoretical calculation and experimental determination) made it possible to identify an electrode holder design for ultrasonic vibration electrical discharge machining that increased the MRR by 35.5% while maintaining SR values that were similar to those produced during the electrical discharge machining without ultrasonic vibration. Full article
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19 pages, 10034 KiB  
Article
Probability Distribution Functions of Velocity Fluctuations and Quadrant Analysis on Turbulent Flow Around a Horizontal Cylinder Across a Channel Bed
by Sandeep Kumar, Bimlesh Kumar, Jaan H. Pu and Prashanth Reddy Hanmaiahgari
Water 2025, 17(7), 958; https://doi.org/10.3390/w17070958 - 25 Mar 2025
Viewed by 528
Abstract
An experiment is conducted to investigate the turbulent flow field close to a wall-fastened horizontal cylinder. The evolution of the flow field is analyzed by evaluating turbulent flow characteristics and fluid dynamics along the lengthwise direction. The approach flow velocity retards in the [...] Read more.
An experiment is conducted to investigate the turbulent flow field close to a wall-fastened horizontal cylinder. The evolution of the flow field is analyzed by evaluating turbulent flow characteristics and fluid dynamics along the lengthwise direction. The approach flow velocity retards in the immediate upstream area of the cylinder. At the crest level of the cylindrical pipe, the turbulence characteristics such as Reynolds stresses and turbulence intensities are attaining their peaks. Gram–Charlier (GC) series-based Hermite polynomials yield probability density functions that better match experimental data than those from Gram–Charlier (GC) series-based exponential distributions, demonstrating the superiority of the Hermite polynomial method. Quadrant analysis reveals that sweeps (Q4) dominate intermediate and free-surface zones, while ejections (Q2) prevail near the bed, both being primary contributors to Reynolds shear stress (RSS). The stress component remains minimal or zero for all events when hole size Hsix. Larger hole sizes (≥five) drastically reduced the stress fraction, approaching zero. The stress fraction was highest near the cylinder, decreasing with distance and eventually plateauing. The study enhances the understanding of flow hydraulics around cylindrical objects in rough-bed natural streams. Full article
(This article belongs to the Special Issue Advances in Hydraulic and Water Resources Research (3rd Edition))
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24 pages, 11186 KiB  
Article
Application of Simulation Methods and Image Processing Techniques in Rock Blasting and Fragmentation Optimization
by Qing Yang, Qidong Gao, Yongsheng Jia, Haixiao Zhou, Xin Gao, Wei Jiang and Xiaobo Ma
Appl. Sci. 2025, 15(6), 3365; https://doi.org/10.3390/app15063365 - 19 Mar 2025
Viewed by 682
Abstract
Rock fragmentation is a key indicator for evaluating the effects of rock blasting and directly impacts subsequent excavation efficiency. However, predicting rock fragmentation outcomes is challenging due to the complex physical and chemical processes involved in explosive detonation. In this study, a simulation [...] Read more.
Rock fragmentation is a key indicator for evaluating the effects of rock blasting and directly impacts subsequent excavation efficiency. However, predicting rock fragmentation outcomes is challenging due to the complex physical and chemical processes involved in explosive detonation. In this study, a simulation and analysis method for rock blasting fragmentation effects was developed by integrating the finite element method with image processing technology. To validate the reliability of this method, onsite blasting experiments were conducted. Furthermore, the rock blasting parameter of blast hole spacing was optimized based on this proposed method. The results showed that explosive blasting processes vary depending on the charge. Specifically, using water as a decoupling medium led to better blasting outcomes compared to air-decoupled charges. Due to the directional effects along the cylindrical charge, the explosive loading on the blast hole wall first increases and then stabilizes. The method’s feasibility is supported by the good agreement between the gradation curves of rock fragments obtained through onsite sieving tests and simulations in the 50–300 mm range. Additionally, the approach was used to optimize blasting parameters, ensuring that the fragment size distribution curve met the project requirements. Overall, this method can be used for research and analysis of rock blasting fragmentation. Full article
(This article belongs to the Section Earth Sciences)
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11 pages, 6021 KiB  
Article
Merging of Accidental Bound States in the Continuum in Symmetry and Symmetry-Broken Terahertz Photonic Crystal Slabs
by Jiale Chen, Jianjun Liu, Fangzhou Shu, Yong Du and Zhi Hong
Nanomaterials 2025, 15(6), 451; https://doi.org/10.3390/nano15060451 - 16 Mar 2025
Viewed by 767
Abstract
Recently, the merging of accidental bound states in the continuum (BICs) has attracted significant attention due to the enhanced light–matter interactions. Here, we theoretically demonstrate the merging of accidental BICs in perturbed all-silicon terahertz photonic crystal (PhC) slabs with C2 and C [...] Read more.
Recently, the merging of accidental bound states in the continuum (BICs) has attracted significant attention due to the enhanced light–matter interactions. Here, we theoretically demonstrate the merging of accidental BICs in perturbed all-silicon terahertz photonic crystal (PhC) slabs with C2 and C2 broken-symmetry structures. The PhC slabs consist of an array of four cylindrical holes and support a TM symmetry protected (SP) vector BIC at the Γ point. Our results indicate that the merging and band transition of accidental BICs can be achieved by varying the diameter of diagonal holes in a C2-symmetry structure. Notably, in a C2 broken-symmetry PhC slab, the SP BIC will first convert to a quasi-BIC, then transit to a new accidental BIC, which are well displayed and interpreted by tracing the accidental BICs in momentum space. We believe that the results presented in this work show potential for the design and application of BICs in both symmetric and asymmetric PhC slabs. Full article
(This article belongs to the Special Issue Recent Progress in Terahertz Nano-Metamaterials)
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26 pages, 7284 KiB  
Article
Prediction and Modelling with Taguchi, ANN and ANFIS of Optimum Machining Parameters in Drilling of Al 6082-T6 Alloy
by İbrahim Turan, Barış Özlü, Hasan Basri Ulaş and Halil Demir
J. Manuf. Mater. Process. 2025, 9(3), 92; https://doi.org/10.3390/jmmp9030092 - 13 Mar 2025
Cited by 3 | Viewed by 1839
Abstract
In this study, the drilling of an Al 6082-T6 alloy and the effects of cutting tool coating and cutting parameters on surface roughness, cutting temperature, hole diameter, circularity, and cylindrical variations was investigated. In addition, the prediction accuracy of Taguchi, artificial neural networks [...] Read more.
In this study, the drilling of an Al 6082-T6 alloy and the effects of cutting tool coating and cutting parameters on surface roughness, cutting temperature, hole diameter, circularity, and cylindrical variations was investigated. In addition, the prediction accuracy of Taguchi, artificial neural networks (ANNs), and adaptive neuro-fuzzy inference system (ANFIS) methods was compared using both experimental results and Signal/Noise (S/N) ratios derived from the experimental results. The experimental design was prepared according to Taguchi L27 orthogonal indexing. As a result, it was observed that increasing the cutting speed and feed rate increases the cutting temperature hole error, circularity error and cylindricity error. Increasing the cutting speed positively affected the surface roughness, while increasing the feed rate led to an increase in the surface roughness. The lowest surface roughness, cutting temperature, hole diameter error and hole circularity error values were measured for the uncoated cutting tool. The minimum cylindricity variation was measured for drilling with TiAlN-coated cutting tools. The optimum cutting parameters were A1B1C3 (Uncoated, 0.11 mm/rev, 200 m/min) for surface roughness, A1B1C1 (Uncoated, 0.11 mm/rev, 120 m/min) for cutting temperature, hole error, circularity error and cylindricity error. In the estimation of the output parameters with Taguchi, ANNs and ANFIS, it was observed that the estimates made by converting the experimental values into S/N ratios were more accurate than the estimates made with the experimental results. The reliability coefficient and prediction ability of the ANN model were found to be higher than Taguchi and ANFIS models in estimating the output parameters. Full article
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12 pages, 2987 KiB  
Article
Analysis of Refractive Index Sensing Properties of a Hybrid Hollow Cylindrical Tetramer Array
by Meng Wang, Paerhatijiang Tuersun, Aibibula Abudula, Lan Jiang and Dibo Xu
Nanomaterials 2025, 15(2), 118; https://doi.org/10.3390/nano15020118 - 15 Jan 2025
Viewed by 783
Abstract
In recent years, metal surface plasmon resonance sensors and dielectric guided-mode resonance sensors have attracted the attention of researchers. Metal sensors are sensitive to environmental disturbances but have high optical losses, while dielectric sensors have low losses but limited sensitivity. To overcome these [...] Read more.
In recent years, metal surface plasmon resonance sensors and dielectric guided-mode resonance sensors have attracted the attention of researchers. Metal sensors are sensitive to environmental disturbances but have high optical losses, while dielectric sensors have low losses but limited sensitivity. To overcome these limitations, hybrid resonance sensors that combine the advantages of metal and dielectric were proposed to achieve a high sensitivity and a high Q factor at the same time. In this paper, a hybrid hollow cylindrical tetramer array was designed, and the effects of the hole radius, external radius, height, period, incidence angle, and polarization angle of the hollow cylindrical tetramer array on the refractive index sensing properties were quantitatively analyzed using the finite difference time domain method. It is found that the position of the resonance peaks can be freely tuned in the visible and near-infrared regions, and a sensitivity of up to 542.8 nm/RIU can be achieved, with a Q factor of 1495.1 and a figure of merit of 1103.3 RIU−1. The hybrid metal–dielectric nanostructured array provides a possibility for the realization of high-performance sensing devices. Full article
(This article belongs to the Special Issue Modeling, Simulation and Optimization of Nanomaterials)
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