Search Results (95)

Growing environmental concerns have driven increased interest in solid-state thermal technologies based on the elastocaloric properties of shape memory alloys (SMA). This work examines the elastocaloric effect (eCE) in Ni-Ti SMA sheets subjected to cyclic bending, providing quantitative thermal characterization of their behavior under controlled loading conditions. The experimental investigation employed passive thermography to analyze the thermal response of Ni-Ti sheets under two deflection configurations at 1800 rpm loading. Testing revealed consistent adiabatic temperature variations (ΔT_ad) of 4.14 °C and 4.26 °C for the respective deflections during heating cycles, while cooling phases demonstrated efficient thermal homogenization with temperature gradients decreasing from 4.13 °C to 0.13 °C and 4.43 °C to 0.68 °C over 60 s. These findings provide systematic thermal documentation of elastocaloric behavior in bending-loaded Ni-Ti sheet elements and quantitative data on the relationship between mechanical loading parameters and thermal gradients, enhancing the experimental understanding of elastocaloric phenomena in this configuration. Full article

Due to their high energy density and favorable load-to-weight ratio, shape-memory alloy (SMA) materials are ideal actuation sources for soft robots. However, the relatively long cooling time of SMA wires in soft bodies limits their response speed. In this study, we designed and fabricated a novel SMA artificial muscle. When active heat absorption was enabled through thermoelectric modules and the evaporation/dehydration effects of hydrogels, the cooling rate of the SMA wires increased significantly. Simulation and experimental results demonstrate that with the proposed heat-dissipation scheme, the cooling speed of the SMA wires improved notably, with a temperature drop of 9.6 °C within 4 s. Additionally, the designed agar/polyacrylamide hydrogel, which has a porous skeleton structure, achieved a water-absorption expansion rate that was 600% of the previous value. When a PVC elastic substrate was used, the bending angle of the SMA artificial muscle reached 71°, with minimal bending attenuation after 45 consecutive cyclic tests. A soft gripper composed of the novel SMA artificial muscles was capable of manipulating objects of various shapes. Overall, the combination of active and passive heat-dissipation strategies enabled the SMA artificial muscle to achieve excellent durability, rapid heat dissipation, and strong versatility, demonstrating its significant potential for various applications. Full article

To address the challenge of transverse thickness consistency in wide-width electrode calendering, this study developed a flexible roll profile regulation technology based on electromagnetic induction heating. An axisymmetric electromagnetic–thermal–structural coupling finite element model is established and validated on a self-built experimental platform. Systematic simulations were conducted to investigate the influence of equivalent current density J_s, current frequency f, and coil turn n on the roll temperature and roll profile. The maximum temperature of the roll’s inner bore and the roll crown exhibit a positive correlation with J_s, f, and n. A cyclic heating strategy was developed to control and stabilize the roll profile. The stable crown C_W shows linear correlation with heating durations t₁ and a nonlinear trend with J_s. Under fixed J_s and t₁, further optimization of duty cycle and cooling conditions enables long-term stabilization of the roll profile. Full article

Background/Objectives: Mask-wearing-induced discomfort often leads to unconscious loosening of the mask to relieve the discomfort, thereby compromising protective efficacy. This study investigated how leakage flows affect mask-associated thermoregulation and vapor trapping to inform better mask designs. An integrated ambience–mask–face–airway model with various mask-wearing misfits was developed. Methods: The transient warming/cooling effects, thermal buoyancy force, tissue heat generation, vapor phase change, and fluid/heat/mass transfer through a porous medium were considered in this model, which was validated using Schlieren imaging, a thermal camera, and velocity/temperature measurements. Leakages from the top and side of the mask were analyzed in comparison to a no-leak scenario under cyclic respiration conditions. Results: A significant inverse relationship was observed between mask leakage and facial temperature/humidity. An equivalent impact from buoyancy forces and exhalation flow inertia was observed both experimentally and numerically, indicating a delicate balance between natural convection and forced convection, which is sensitive to leakage flows and critical in thermo-humidity regulation. For a given gap, the leakage fraction was not constant within one breathing cycle but constantly increased during exhalation. Persistently higher temperatures were found in the nose region throughout the breathing cycle in a sealed mask and were mitigated during inhalation when gaps were present. Vapor condensation occurred within the mask medium during exhalation in all mask-wearing cases. Conclusions: The thermal and vapor temporal variation profiles were sensitive to the location of the gap, highlighting the feasibility of leveraging temperature and relative humidity to test mask fit and quantify leakage fraction. Full article

As a common rebar connector in prefabricated projects, the grouted sleeve connection (GSC) affects structural performance during fire and seismic events. However, the combined impact of both factors may alter GSC performance, although most studies concentrate on high temperature or loading schemes. Few quantitative models are available for predicting the mechanical characteristics of post-fire GSCs under unidirectional tension, let alone cyclic loading. In this study, 18 GSC specimens were made and subjected to heating, water cooling, and cyclic loading. Thermal and mechanical loads caused rebar fracture below 400 °C, but pullout failure occurred beyond 400 °C. GSC performance declined as temperature and loading cycles increased. Based on this test and several previous investigations, predictive models with guaranteed rates for GSC performance after high temperature by water cooling under uniaxial and cyclic loading were constructed. According to the predictive models, the four parameters (including yield strength, ultimate strength, elastic modulus, and ultimate strain) of the GSCs using HRB400 rebars can be obtained. Full article

The rapid development of 3D printing technology has enabled its application in many fields, including dentistry. One of the key applications is temporary prosthetic restorations on dental implants, used during the osteointegration process. These restorations provide functionality and aesthetics, but their durability under oral conditions exposed to dynamic loads remains a challenge. This pilot study evaluated the thermal expansion and fatigue resistance of three commercially available photopolymer materials used in 3D printing: NextDent Denture 3D, NextDent C&B MFH Bleach, and Graphy TC-80DP. Thermal expansion and dimensional stability analyses were performed on samples subjected to cyclic heating and cooling. Fatigue tests were designed to evaluate the behaviour of the materials under repetitive mechanical loads mimicking chewing. Microscopic analyses (SEM) made it possible to identify the internal structure of the materials and their damage mechanisms. The results showed that the tested materials have a low coefficient of thermal expansion and high dimensional stability after cyclic heating and cooling. However, significant differences were observed in their mechanical properties and fatigue resistance. The best results were obtained for the Graphy TC-80DP material, while NextDent Denture 3D showed the least resistance to cyclic loading. NextDent Denture 3D exhibited the highest thermal expansion coefficient (123.6 × 10⁻⁶/K), while Graphy TC-80DP showed the lowest (83.9 × 10⁻⁶/K), ensuring better dimensional stability. Fatigue tests revealed that Graphy TC-80DP withstood up to 675,221 cycles at 51 MPa, while NextDent Denture 3D failed after 420 cycles. SEM analysis confirmed that Graphy TC-80DP maintained structural integrity longer, while NextDent Denture 3D exhibited early crack propagation. This study fills a gap in the knowledge of the behaviour of dental materials produced with 3D printing technology under real-world conditions and provides a basis for further, more advanced research to improve their properties and patient comfort. Full article

This article presents a study of the viscoelastic behavior of an epoxy polymer and a glass-reinforced composite based on it under cyclic thermomechanical loading. The goal is to model and explain the experimentally observed stress state formation, including the accumulation of residual stresses under various initial mechanical stress levels and heating/cooling cycle durations. An improved material model, implemented as a Python script, is used, allowing for the consideration of memory effects on thermomechanical loading depending on the level and nature (mechanical or thermal) of the initial stresses. A Python script was developed to determine the viscoelastic parameters (elastic modulus E₁, elastic parameter E₂, and viscosity) for the three-element Kelvin–Voigt model. These parameters were determined at different temperatures for both the polymer and the glass-reinforced composite used in the modeling. The accumulation of stresses under different ratios of mechanical and thermal stresses was also investigated. Experiments showed that high levels of residual stress could form in the pure epoxy polymer. The initial stress state significantly influences residual stress accumulation in the pure epoxy polymer. Low initial tensile stresses (0–1.5 MPa) resulted in substantial residual stress accumulation, exceeding the initial stresses by up to 2.7 times and reaching values of up to 2.1 MPa. Conversely, high initial stresses (around 4 MPa) suppressed residual stress accumulation due to the dominance of relaxation processes. This highlights the critical role of the initial loading conditions in predicting long-term material behavior. In the glass-reinforced plastic, the effect of residual stress accumulation was significantly weaker, possibly due to the reinforcement and high residual stiffness, even at elevated temperatures (the studies were conducted from 30 to 180 °C for the composite and from 30 to 90 °C for the polymer). The modeling results show satisfactory qualitative and quantitative agreement with the experimental data, offering a plausible explanation for the observed effects. The proposed approach and tools can be used to predict the stress–strain state of polymer composite structures operating under cyclic thermomechanical loads. Full article

This study investigates the impact of environmental conditions on the structural integrity and energy dynamics of historical masonry buildings using an IoT (Internet of Things) LoRaWAN-based (Long Range Wide Area Network) wireless sensor system. Over a six-month period, sensors were used to monitor wall temperature, wall humidity, air temperature, air humidity, crack width, and crack displacement. The data revealed significant correlations between environmental parameters and structural changes. Higher temperatures were associated with increased crack width, while elevated humidity levels correlated with greater crack displacement, showing the potential weakening of the masonry structure. Seasonal variations highlighted the cyclical nature of these changes, emphasizing the need for seasonal maintenance. Additionally, the findings suggest that managing temperature and humidity levels can optimize the building’s energy efficiency by reducing the need for additional heating or cooling. The use of LoRaWAN sensors provided real-time, remote monitoring capabilities, offering a cost-effective and scalable solution for preserving historical buildings. This study underscores the importance of continuous environmental and structural monitoring for the preservation of heritage sites. It also highlights the potential for integrating proactive maintenance strategies and energy optimization, ensuring long-term sustainability. By leveraging this IoT-based approach, this research contributes to the broader field of heritage conservation, offering a universal framework that can be applied to historical buildings worldwide, enhancing both their structural integrity and energy performance. Full article

The article addresses stress formation in the structural 3D-printed elements of a high-pressure die casting die mould used for production of aluminum castings. The 3D-printed elements with conformal cooling are manufactured of 18Ni300 powder. Initial numerical calculations were performed on a test die mould made of standard steel X40CrMoV5 to determine temperature distribution and stress state, providing a baseline for comparing 3D-printed 18Ni300 parts. A database for 18Ni300 material was developed, including optimal heat treatment parameters: aged at 560 °C for 8 h. The resulting tensile strength of approximately ~1600 MPa, yield strength 1550 MPa, and elongation 6–7%, with properties temperature-dependent from 20 °C to 600 °C. Results show that conformal cooling increases stress gradients, highlighting the demands on fatigue strength at elevated temperatures. The study revealed that the heat treatment significantly influences the final properties, with tensile strengths of 1400–2000 MPa and elongation from 1 to 8%. While the heat treatment has a greater impact on the mechanical properties than the printing parameters, optimizing the printing settings remains crucial for ensuring density and quality in the die moulds under cyclic loads. Full article

The article demonstrates the effectiveness of the mechanochemical activation of a cement-ash binder by increasing the specific surface area of the ash and introducing a sodium fluorosilicate additive (Na₂SiF₆). It has been experimentally proved that the introduction of a Na₂SiF₆ additive makes it possible to increase the degree of cement hydration, as well as the intensity of free CaO binding when heating the cement-ash binder in the range of 500 °C to 800 °C. Mechanochemical activation prevents a decrease in the strength of the preheated cement-ash binder. During cyclic heating and cooling of slag mortars based on the activated cement-ash binder, an improvement in the set of basic properties was observed: compressive strength, flexural strength, water absorption, dynamic modulus of elasticity, and conditional elongation. Experimental design was carried out to obtain experimental–statistical models of mortar properties based on composition, heating temperature, and number of heating–cooling cycles. These models made it possible to develop quantitative relationships for predicting mortar properties at elevated temperatures and to rank the factors in order of importance. The optimal values for the dosage of fly ash, sodium silicofluoride additive, and the binder’s specific surface area were established. It was demonstrated that the activator has a positive effect on the thermal deformation of mortars. Full article

The periodic changes in climatic factors cause the pavement temperature field to change significantly, resulting in fatigue damage to the pavement caused by temperature stress, and the influence depth has a critical value. To reveal the influence range and variation pattern of the rubber-modified pavement temperature field under frequent rainfall and high temperatures, based on indoor tests and the finite element model, the evolution law of different influencing factors and pavement temperature fields was determined by a single factor sensitivity analysis method. The degree of influence of each influencing factor on the pavement temperature field was analyzed using the Pearson correlation. The results showed that with different asphalt mixture initial temperatures, the road surface temperature decreased from 20 °C to 40 °C under sudden rainfall. Repeated rainfall following high temperatures induces cyclic temperature changes 30 mm below the road surface. The pavement temperature difference increased linearly with the dramatic temperature difference, and the changes in the pavement temperature field were small when the number of cycles exceeded 30. The number of cycles and cycle temperature difference were the main factors affecting the changes in the pavement temperature field under dramatic cooling–heating cycles. Full article

The exploration of Hot Dry Rock (HDR) geothermal energy is essential to fulfill the energy demands of the increasing population. Investigating the physical and mechanical properties of heated rock under different cooling methods has significant implications for the exploitation of HDR. In this study, ultrasonic testing, uniaxial strength compression experiments, Brazilian splitting tests, nuclear magnetic resonance (NMR), and scanning electron microscope (SEM) were conducted on heated granite after different cooling methods, including cooling in air, cooling in water, cooling in liquid nitrogen, and cycle cooling in liquid nitrogen. The results demonstrated that the density, P-wave velocity (V_p), uniaxial compressive strength (UCS), tensile strength (σ_t), and elastic modulus (E) of heated granite tend to decrease as the cooling rate increases. Notably, heated granite subjected to cyclic liquid nitrogen cooling exhibits a more pronounced decline in physical and mechanical properties and a higher degree of damage. Furthermore, the cooling treatments also lead to an increase in rock pore size and porosity. At a faster cooling rate, the fracture surfaces of the granite transition from smooth to rough, suggesting enhanced fracture propagation and complexity. These findings provide critical theoretical insights into optimizing stimulation performance strategies for HDR exploitation. Full article

For probing the structure–property relationships of the polyurea elastomers, we synthesize the siloxane polyurea copolymer elastomer by using two aminopropyl-terminated polysiloxane monomers with low and high number-average molecular weight (M_n), i.e., L-30D and H-130D. To study the influence of the copolymer structures on the film properties, these films are analyzed to obtain the tensile performance, UV-vis spectra, cross-sectional topographies, and glass transition temperature (T_g). The two synthetic thermoplastic elastomer films are characterized by transparency, ductility, and the T_g of the hard domains, depending on the reacting compositions. Furthermore, the film elasticity behavior is studied by the strain recovery and cyclic tensile test, and then, the linear fitting of the tensile data is used to describe the film elasticity based on the Mooney–Rivlin model. Moreover, the temperature-dependent infrared (IR) spectra during heating and cooling are conducted to study the strength and recovery rate of the hydrogen bonding, respectively, and their influence on the film performance is further analyzed; the calculated M_n of the hard segment chains is correlated to the macroscopic recovery rate of the hydrogen bonding. These results can add deep insight to the structure–property relationships of the siloxane polyurea copolymer. Full article

Twin-roll casting is a technology for the production of thin strips directly from liquid metal by combining continuous casting with hot rolling in a single step. The thermo-mechanical cyclic interaction with the solidifying strip causes fatigue crack formation at the outer surface of the rolls. A 2D FEM model with Eulerian boundary conditions and the interference fit load on the rolls was defined. The influence of the roll–strip thermal contact, the inlet temperature of the liquid aluminum, the efficiency of the water cooling and the production rate on the fatigue damage of the rolls was analyzed with a parametric study. The maximum temperature of the rolls, the maximum contact pressure, the accumulated plastic strain and the equivalent strain computed (considering a multiaxial out-of-phase fatigue criterion) were considered to investigate the thermo-mechanical fatigue load on the rolls. The results showed that, in the considered range, the most influential parameters on the fatigue mechanism are the heat contact conductance coefficient, which dominates the thermo-mechanical load, and the tangential velocity of the rolls, which contributes to the thermal field and determines the roll–strip mechanical contact interaction. Full article

The increase in exploitation durability of two-layer cast rolls with the working layer made of high chromium cast iron allows one to significantly improve the quality of rolled metal as well as to increase the economic efficiency of the manufacturing process. However, it is severely hindered due to the massiveness of castings, the impossibility of both evaluating mechanical properties along the depth of the working layer, and providing the structural uniformity of the working surface and the decrease in stresses. In our research, aiming to enhance the exploitation durability of sheet rolls, it is recommended to achieve structural uniformity by CuMg alloying, which increases the concentration of copper up to 2.78 wt.% in certain zones and, owing to the accelerated austenite decomposition at a high temperature during the cool-down of the castings, led to the reduction in excessive strength and the level of heat stresses in the castings. We propose the regimes of cyclic heat treatments which, due to the decomposition of retained austenite and the fragmentation of structure, control the level of hardness to reduce and uniformize the level of stresses along the length of a barrel. A further improvement in the predictions of exploitation durability using XGboost method, which was performed based on the chemical composition of the working layer of high-chromium cast iron and heat treatment parameters, requires taking into account the factors characterizing exploitation conditions of specific rolling mills and the transformations of structural-phase state of the surface obtained by a non-destructive control method. As the controlled parameter, the hardness measured on the roll’s surface is recommended, while the gradient change in mechanical properties along the working layer depth can be feasibly analyzed by a magnetic method of coercive force measuring. Full article