Search Results (67)

Homogenization researches for corrugated cardboard are predominantly based on plate theories assuming constant thickness, such as the Reissner–Mindlin plate. However, corrugated cardboard is prone to significant deformation in the thickness direction. To address this limitation, the present work proposes an improved plate element designed by expanding the deflection function to the quadratic term of the thickness coordinate, enabling a linearly varied transverse normal strain. Furthermore, an extension of the established homogenization method is developed to derive the constitutive matrix. The element is implemented via the Abaqus user subroutine UEL. Validation demonstrates that the proposed element effectively characterizes a linearly varied transverse normal strain and stress. Simulation results from the homogenized model applying the proposed element and extended homogenization method are compared with those from detailed models. The comparisons confirm the efficiency and accuracy of the proposed approach. Full article

This study presents an investigation on the potential of using one-year-old field-stored Medicago sativa (alfalfa) as a raw material for a multi-output biorefinery. The main objective was to fractionate the biomass into valuable components—crude protein, hemicellulose-derived polysaccharides, lignin, and cellulose—and to explore the latter’s suitability in papermaking. To this end, three pretreatment strategies (water, alkaline buffer, and NaOH solution) were applied, followed by soda pulping under varying severity conditions. Both solid and liquid fractions were collected and chemically characterized using FTIR, HPLC, and standardized chemical methods. Water-based pretreatment was most effective for protein extraction, achieving over 40% protein content in precipitated fractions. The harshest pulping conditions (20% NaOH, 160 °C, 60 min) yielded cellulose-rich pulp with high glucan content, while also facilitating lignin and hemicellulose recovery from black liquor. Furthermore, the pulps derived from alfalfa stems were tested for papermaking. When blended with old corrugated cardboard (OCC), the fibers enhanced tensile and burst strength by 35% and 70%, respectively, compared to OCC alone. These findings support the valorization of unexploited alfalfa deposits and suggest a feasible biorefinery approach for protein, fiber, and polymer recovery, aligned with circular economy principles. Full article

Modern packaging must be efficient, safe, and attractively designed, while also minimizing unnecessary waste. Eco-design principles, such as material reduction, reusability, and minimal environmental impact, were central to this study. We applied these principles to the development of innovative, multipurpose gift packaging and labels, optimizing material use, eliminating unnecessary printing, and integrating sustainable features such as a structural design which requires no gluing. Alongside choosing eco-friendly materials, namely corrugated cardboard and a biodegradable paper label, eco-design guidelines in packaging and label creation were followed. Packaging of unconventional shape without printing and different versions of labels for bottles and packaging were designed. Graphic elements included on the labels are the logo, illustration, 18th Century font, and lines of varying thicknesses. To provide additional information and enhance product appeal while reducing printing, an interactive element was incorporated. In the conducted study, the respondents of a survey and focus groups evaluated the quality, price range, and visual appeal of packaging and labels. For the augmented reality application, a label with a QR code was created. A scenario and a visual story board were created, and an animation activated via the QR code was produced. The usage experience was tested by the focus groups, who provided feedback on the animation and the overall experience. This iterative process ensured that the packaging and labels met both functional and experiential expectations. Full article

In the packaging industry, corrugated boards are widely used due to many factors like biodegradability, a high strength-to-weight ratio, and also ease of manufacturing. In this study, the finite element analysis of corrugated cardboards under the flat compression test was performed using the open source FEA software Salome-meca. A corrugated board consists of a flute sandwiched between a top and bottom liner. This study was performed with the help of Python scripting in order to iteratively perform many studies by varying the geometric shape of the flute. The pressure distribution along the top and the bottom liner was analyzed. The load–deflection curve for the corrugated cardboard was also analyzed as a part of this study. The boundary condition and the loading condition were chosen in such a way as to correctly represent the situation in real life using the flat crush test in the lab. The contact zone was identified a priori and defined during the preparation of the study. Finally, Code-Aster (the solver utilized by Salome-Meca) was used to solve the finite element solution to the problem. Full article

This study analyses the environmental sustainability of using wooden boxes (WBs) compared to corrugated cardboard boxes (CCBs) for the transport of fruit and vegetable products, where the same box size between WB and CCB is assessed and compared. The Life Cycle Assessment (LCA) followed ISO 14040:2006 and ISO 14044:2006 standards, using the ReCiPe 2016 MidPoint methodology. The following impact categories analysed for sustainability impact, evaluation and monitoring are included: global warming potential, acidification, eutrophication, human toxicity and abiotic resource depletion. The study covered all the stages of packaging life through cradle-to-grave analysis. The study results show that CCBs have a higher environmental impact across most categories despite being single-use packaging systems. The comparison between both packaging systems shows that WBs are a more sustainable alternative, with lower overall environmental impacts in fruit and vegetable packaging and transport. As a general conclusion, WBs have a lower overall environmental impact than CCBs, especially in the key impact criteria of global warming potential, acidification, eutrophication, human non-carcinogenic toxicity, fossil resource depletion and water consumption. Due to that, the wooden box is a more sustainable material for fruit and vegetable packaging, logistics and transport than the corrugated cardboard box, considering the scope and destination analysed. Full article

This research explores how temperature and relative humidity impact the mechanical properties of corrugated cardboard. Samples were treated under a range of controlled climate conditions in a climate chamber to simulate varying environmental exposures. Following this conditioning, we performed a series of mechanical tests: the Edge Crush Test (ECT) to assess compressive strength, four-point Bending Tests (BNTs) in both the Machine (MD) and Cross Directions (CD) to evaluate bending stiffness, Sample Torsion Tests (SSTs) for shear stiffness, and Transverse Shear Tests (TSTs) to measure torsional rigidity. By comparing results across these tests, we aim to determine which mechanical property shows the highest sensitivity to changes in humidity levels. Findings from this study are expected to offer valuable insights into the environmental adaptability of corrugated board, particularly for applications in packaging and storage, where climate variability can affect material performance and durability. Such insights will support the development of more robust and adaptable packaging solutions optimised for specific climate conditions. Full article

This article presents an extended numerical approach for evaluating the dynamic response of corrugated cardboard transport packaging under simulated transport conditions. Building upon a simplified method previously introduced, this study integrates a more comprehensive Finite Element Analysis (FEA) framework to capture the non-linear behaviour of packaging subjected to vertical random vibrations. The proposed model employs dynamic, modal, and contact analyses to simulate the deformation of packaging and subsequent strength reduction over multiple impact cycles, reflecting real-world conditions more accurately. The developed approach gives detailed insights into the structural degradation of packaging due to repetitive transport loads and validates the findings through comparative compression tests. The results show that enhanced numerical methods improve the accuracy of load-bearing predictions, thereby supporting optimisation in packaging design for various geometries and transport scenarios. This method offers a valuable tool for evaluating the sustainability and cost-effectiveness of packaging solutions in logistics. Full article

This research develops and evaluates a recyclable corrugated cardboard vibration isolation box reinforced with balsa wood as an alternative to traditional open trench methods for mitigating ground-borne environmental body waves. This study includes designing and testing scaled prototypes, laboratory analyses, prototype fabrication, and full-scale field experiments. In soft ground conditions, ensuring slope stability during deep excavations is a key engineering challenge for open trenches. For this purpose, scaled prototypes were subjected to laboratory tests to assess the resistance of the wave barrier’s wall surface. Numerical analyses were also conducted to evaluate the strength of the internal lattice structure under various loads. A prototype was fabricated for on-site experiments simulating real-world conditions. Field experiments evaluated the vibration isolation performance of the proposed barrier. Accelerometer sensors were strategically placed to gather data, analyzing ground surface vibrations for free field motions to assess the vibration shielding efficiency of both the open trench method and the corrugated vibration isolation box, with and without Styrofoam infill. This study concludes that the recyclable corrugated vibration isolation box is a viable alternative, offering comparable or improved vibration isolation efficiency in soft soil conditions while promoting environmental sustainability using recyclable materials. Full article

The increasing demand for disposable textile products, personal care items, and electronic commerce has led to a substantial rise in waste generation, particularly from nonwoven fabric masks (wNWFs) and corrugated cardboard (wCC). This study assessed the feasibility of utilizing these waste materials, which were produced in significant amounts during the COVID-19 pandemic, as both a matrix and reinforcement filler in wood–plastic composites (WPCs). The WPC was fabricated using either two extrusion cycles or thermokinetic homogenization, with both processes being followed by hot pressing. The formulations consisted of virgin polypropylene (vPP), wNWF, and wCC in proportions of 45, 45, and 10 wt %, respectively. The results demonstrated that the composites produced via two extrusion cycles exhibited a tensile strength that was 85% higher and three-point flexural strength three times greater than those produced through thermokinetic homogenization. These findings contribute to advancements in scientific and technological knowledge and offer an efficient solution for managing these types of waste, which continue to be generated post-pandemic. Full article

Corrugated cardboard is widely used for packaging due to its sturdiness and lightweight properties. However, its ability to withstand lateral forces during handling, transportation, and storage is critical for maintaining its structural integrity. In this study, the problem of understanding and quantifying the strain experienced by corrugated cardboard boxes under shear stresses at various points in their lifecycle is addressed. Specifically, a precise methodology for testing shear stresses was developed and validated, enhancing the understanding of the material’s behaviour. Several key problems are addressed in this research, including the quantification of the amount of strain experienced by cardboard boxes from a warehouse to the final delivery, the development of a reliable testing methodology to measure shear stresses, and the understanding of the mechanical behaviour and structural integrity of corrugated cardboard under these conditions. It is anticipated that the findings will improve the design and durability of corrugated cardboard packaging, ensuring better performance during transportation and storage. This research contributes to the optimisation of logistics, the improvement of packaging quality, and the support of sustainable development by enhancing the reuse and recyclability of corrugated cardboard. Full article

The flashover mechanism in an aircraft cargo compartment under low pressure was investigated in this study. A series of fire experiments were conducted in a scale model of a one-quarter volume FAA standard aircraft cargo compartment at 96 kPa and 60 kPa. The ignition of single-walled corrugated cardboard was chosen as the criterion of the flashover. The influence of different fire sizes and fuel types on the flashover was studied by comparing the average temperature of the smoke layer, the radiation heat flux at the floor level, and the heat release rate of the fire source. The critical condition and behavior of the flashover were analyzed. The results show that under low pressure, the flashover occurs at a higher temperature and radiation heat flux. Increasing the fire source size brings the flashover forward. At 60 kPa and 96 kPa, the cardboard ignites under a flashover when the average temperature of the smoke layer reaches 551 °C and 450 °C, and the average radiant heat flux at the floor level reaches 19.6 kW/m² and 14 kW/m², respectively. In addition, the minimum fire size for a flashover is directly proportional to the heat of evaporation and inversely proportional to the heat of combustion. Full article

Understanding the composition of disposed municipal solid waste (MSW) and recyclables can lead to better waste management. New York State (United States) has never had a state-wide waste characterization sorting program. In 2021, sampling was conducted at 11 locations, representing 25% of the state population outside of New York City. Twenty-three tonnes from 173 discrete samples were sorted into 41 categories. The resulting data were analyzed by single constituent approaches and more novel multivariate distance techniques. The analyses found that disposed MSW was 22.8% paper, 20.5% food, and 16.8% plastics. Recyclable paper and glass–metal–plastic containers were 18.2% (11.7% paper, 6.5% containers) and yard waste was 6.5%, meaning about 25% of the disposed MSW could have been recovered. Multivariate analysis determined that the disposed MSW was similar to that from other United States jurisdictions such as Wisconsin, Pennsylvania, New York City, and Syracuse (NY), and different from California and United States Environmental Protection Agency model data. Recyclables composition was different from disposed MSW composition. Dual-stream recyclables were sorted better than single-stream recyclables. Corrugated cardboard was the most common paper recyclable and plastics were the most common container recyclable. The data are being used to help guide planning for an expected packaging extended producer responsibility law for the State. Full article

The increased demand for contactless services has facilitated a rapid increase in logistics facilities. There are shorter distances between the shelf racks used in mezzansine racks in such facilities compared to standard racks and can store various items; however, research on fire safety related to this remains insufficient. In this study, we visited four logistics facilities with mezzanine racks and one logistics facility using shelf racks to investigate their fundamental characteristics. Considering the characteristics of logistics facilities that store various combustibles, a fire test was conducted using unit shelf racks with packaging materials, boxes, and expandable polystyrene (EPS). Shelf racks loaded with corrugated fiberboard, cardboard boxes, and EPS exhibited the highest fire risk and were set as combustibles inside the rack. Before the experiment, the radiative heat flux was measured by considering the spacing distances of mezzanine racks observed on-site. The most frequently measured range was 43.7–67.3 kW/m² at 1.0–1.5 m. After beginning the fire experiment, when simulating mezzanine racks with aisle widths of 1.2–2.0 m, fire owing to radiative heat occurred within 5 min in the separated shelf racks. Based on the results, we estimate that the minimum separation distance required to prevent radiant heat-based fires between shelving racks inside a mezzanine is 3.2 m. These findings are expected to be utilized in fire prevention by increasing the understanding of the spread of fire in shelf racks. Full article

Cardboard packaging is a good example of sustainable material use, yet even more sustainable solutions are available, such as replacing wood fibers with those from alternative sources like agricultural waste. In our research, we produced paperboard from fibers obtained from waste tomato stems using a pilot paper machine, and its basic, surface, and mechanical properties were then determined. Additionally, we produced corrugated cardboard from the tomato fiber-based paperboard and analyzed its performance under different environmental conditions. A comparative analysis was made with commercial corrugated cardboard to determine the differences in mechanical properties and the quality of the prints made using the flexographic printing technique. The results indicated that the properties of tomato fiber-based paperboard and corrugated cardboard are sufficient for many packaging applications. Analyses showed that the mechanical properties of both commercial and corrugated cardboard produced from tomato stems were affected by the environmental conditions, while the change in print quality was minor. Exposure to high humidity had a much greater effect than exposure to low temperature. High humidity lowered the tensile and bursting strength and resistance to compression, resulting in decreased strength and stiffness, while low temperature had a less severe effect. Nevertheless, corrugated cardboard made from tomato-based paperboard can be used for storage of fresh produce locally, as well as for transport packaging, provided the transport box is designed to address its poor stacking strength. The print quality of this cardboard is also suitable for transport packaging, and the readability of the UHF RFID tags remains satisfactory. The findings of this study have significant implications for the development of sustainable materials. The successful use of tomato stems, a waste product from agriculture, in the production of corrugated cardboard supports the circular economy by turning waste into a valuable resource. Full article

The impact of perforation patterns on the compressive strength of cardboard packaging is a critical concern in the packaging industry, where optimizing material usage without compromising structural integrity is essential. This study aims to investigate how different perforation designs affect the load-bearing capacity of cardboard boxes. Utilizing finite element method (FEM) simulations, we assessed the compressive strength of packaging made of various types of corrugated cardboards, including E, B, C, EB, and BC flutes with different heights. Mechanical testing was conducted to obtain accurate material properties for the simulations. Packaging dimensions were varied to generalize the findings across different sizes. Results showed that perforation patterns significantly influenced the compressive strength, with reductions ranging from 14% to 43%, compared to non-perforated packaging. Notably, perforations on multiple walls resulted in the highest strength reductions. The study concludes that while perforations are necessary for functionality and aesthetics, their design must be carefully considered to minimize negative impacts on structural integrity. These findings provide valuable insights for designing more efficient and sustainable packaging solutions in the industry. Full article