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Keywords = copper coated steel fibers

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24 pages, 7912 KiB  
Article
Corrosion Performance and Post-Corrosion Evolution of Tensile Behaviors in Rebar Reinforced Ultra-High Performance Concrete
by Yuchen Zhang, Sumei Zhang, Xianzhi Luo and Chaofan Wang
Materials 2025, 18(11), 2661; https://doi.org/10.3390/ma18112661 - 5 Jun 2025
Viewed by 419
Abstract
The application of rebar reinforced ultra-high-performance concrete (R-UHPC) has been increasingly adopted in engineering structures due to its exceptional mechanical performance and durability characteristics. Nevertheless, when subjected to combined saline and stray current conditions, R-UHPC remains vulnerable to severe corrosion degradation. This investigation [...] Read more.
The application of rebar reinforced ultra-high-performance concrete (R-UHPC) has been increasingly adopted in engineering structures due to its exceptional mechanical performance and durability characteristics. Nevertheless, when subjected to combined saline and stray current conditions, R-UHPC remains vulnerable to severe corrosion degradation. This investigation examined the corrosion performance and tensile behavior evolution of R-UHPC containing 2.0 vol% copper-coated steel fiber content and HRB400 steel rebar with a reinforcement ratio of 3.1%. The accelerated corrosion process was induced through an impressed current method, followed by direct tensile tests at varying exposure periods. The findings revealed that the embedding of rebar in UHPC led to the formation of fiber-to-rebar (F-R) conductive pathways, generating radial cracks besides laminar cracks. The bonding between rebar and UHPC degraded as corrosion progressed, leading to the loss of characteristic multiple-cracking behavior of R-UHPC in tension. Meanwhile, R-UHPC load-bearing capacity, transitioning from gradual to accelerated deterioration phases with prolonged corrosion, aligns with steel fibers temporally. During the initial 4 days of corrosion, the specimens displayed surface-level corrosion features with negligible steel fiber loss, showing less than 4.0% reduction in ultimate bearing capacity. At 8 days of corrosion, the steel fiber decreased by 22.6%, accompanied by an 18.3% reduction in bearing capacity. By 16 days of corrosion, the steel fiber loss reached 41.5%, with a corresponding bearing capacity reduction of 29.1%. During the corrosion process, corrosion cracks and load-bearing degradation in R-UHPC could be indicated by the ultrasonic damage factor. Full article
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23 pages, 7100 KiB  
Article
The Effect of Industrial and Recycled Steel Fibers on the Behavior of Rubberized RC Columns Under Axial Loading
by Hasan A. Alasmari, Ibrahim A. Sharaky, Ahmed S. Elamary and Ayman El-Zohairy
Buildings 2025, 15(10), 1616; https://doi.org/10.3390/buildings15101616 - 11 May 2025
Viewed by 535
Abstract
The use of recycled rubber particles, in the form of crumb rubber (CR), in concrete is gaining momentum due to its environmental benefits and potential for enhancing ductility. However, the strength degradation associated with CR incorporation remains a concern. This study investigates the [...] Read more.
The use of recycled rubber particles, in the form of crumb rubber (CR), in concrete is gaining momentum due to its environmental benefits and potential for enhancing ductility. However, the strength degradation associated with CR incorporation remains a concern. This study investigates the compressive and axial behavior of reinforced concrete columns incorporating CR and hybrid steel fibers, comprising recycled steel fibers (RSFs) and copper-coated micro steel fibers (MSFs). Sixteen circular columns with varying CR contents (0–20%) and a constant fiber dosage (0.7% RSF and 0.3% MSF by volume) were cast and tested under axial compression. The results showed that CR reduced compressive strength, while the addition of hybrid fibers significantly improved strength, ductility, and energy absorption. Columns with up to 8% CR and fibers demonstrated comparable or superior load-bearing capacity to conventional concrete. Finite element modeling using ABAQUS software (Version 6.9) validated the experimental results, with numerical predictions closely matching load–displacement behavior and failure modes. This study highlights the potential of using CR and hybrid steel fibers in structural concrete to promote sustainability without compromising performance. Full article
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21 pages, 7298 KiB  
Article
Research on Compression Failure Characteristics and Damage Constitutive Model of Steel Fiber-Reinforced Concrete with 2% Copper-Coated Fibers Under Impact Load
by Guangkun Liu, Zhengxiong Bai, Wei Liu and Yajie He
Materials 2024, 17(23), 5724; https://doi.org/10.3390/ma17235724 - 22 Nov 2024
Cited by 2 | Viewed by 881
Abstract
This study systematically investigates the mechanical properties of plain concrete (PC) and 2% steel fiber reinforced concrete (SFRC) under both static and dynamic loading conditions, utilizing advanced mechanical testing equipment and dynamic impact testing methods. The strain rate range studied spans from 10 [...] Read more.
This study systematically investigates the mechanical properties of plain concrete (PC) and 2% steel fiber reinforced concrete (SFRC) under both static and dynamic loading conditions, utilizing advanced mechanical testing equipment and dynamic impact testing methods. The strain rate range studied spans from 10−4 s−1 to 483.12 s−1. Under static loading conditions, the maximum bearing capacity and energy absorption capacity of 2% SFRC are 2.16 times and 3.83 times greater than those of PC, respectively, indicating a significant enhancement in toughness and resistance to failure. Under dynamic loading conditions, the energy absorption capacity of SFRC increases to 6.36 times that of PC. The impact failure behavior of SFRC was analyzed using the split-Hopkinson pressure bar—digital image correlation (SHPB-DIC) method, revealing that the failure was primarily driven by splitting tension. The failure process was subsequently categorized into four distinct stages. At high strain rates, the dynamic enhancement factor, peak stress, and peak strain of SFRC exhibit a linear increase with strain rate, whereas the energy absorption capacity increases in a nonlinear manner. This study presents a simplified viscoelastic constitutive model with four parameters and develops a damage-based viscoelastic constitutive model with seven parameters, demonstrating its broad applicability. The findings offer both theoretical insights and experimental evidence to support the use of SFRC under high strain rate conditions. Full article
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18 pages, 7906 KiB  
Article
Effect of Hollow 304 Stainless Steel Fiber on Corrosion Resistance and Mechanical Properties of Ultra-High Performance Concrete (UHPC)
by Tianran Li, Yulong Yan, Chengying Xu, Xiangnan Han, Yang Liu, Haiquan Qi and Yang Ming
Materials 2023, 16(10), 3612; https://doi.org/10.3390/ma16103612 - 9 May 2023
Cited by 4 | Viewed by 2277
Abstract
This study investigated the effect of hollow 304 stainless-steel fiber on the corrosion resistance and mechanical properties of ultra-high-performance concrete (UHPC), and prepared copper-coated-fiber-reinforced UHPC as the control group. The electrochemical performance of the prepared UHPC was compared with the results of X-ray [...] Read more.
This study investigated the effect of hollow 304 stainless-steel fiber on the corrosion resistance and mechanical properties of ultra-high-performance concrete (UHPC), and prepared copper-coated-fiber-reinforced UHPC as the control group. The electrochemical performance of the prepared UHPC was compared with the results of X-ray computed tomography (X-CT). The results reveal that cavitation can improve the distribution of steel fibers in the UHPC. Compared with solid steel fibers, the compressive strength of UHPC with hollow stainless-steel fibers did not exhibit significant change, but the maximum flexural strength increased by 45.2% (2 vol% content, length–diameter ratio of 60). Hollow stainless-steel fiber could better improve the durability of UHPC compared with copper-plated steel fiber, and the gap between the two continued to increase as the durability test progressed. After the dry–wet cycle test, the flexural strength of the copper-coated-fiber-reinforced UHPC was 26 MPa, marking a decrease of 21.9%, while the flexural strength of the UHPC mixed with hollow stainless-steel fibers was 40.1 MPa, marking a decrease of only 5.6%. When the salt spray test had run for seven days, the difference in the flexural strength between the two was 18.4%, but when the test ended (180 days), the difference increased to 34%. The electrochemical performance of the hollow stainless-steel fiber improved, owing to the small carrying capacity of the hollow structure, and more uniform distribution in the UHPC and lower interconnection probability were achieved. According to the AC impedance test results, the charge transfer impedance of the UHPC doped with solid steel fiber is 5.8 KΩ, while that of the UHPC doped with hollow stainless-steel fiber is 8.8 KΩ. Full article
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16 pages, 6121 KiB  
Article
Enhancing the Mechanical Properties of Historical Masonry Using Fiber-Reinforced Geopolymers
by Ithan Jessemar R. Dollente, Daniel Nichol R. Valerio, Pauline Rose J. Quiatchon, Anabel B. Abulencia, Ma. Beatrice D. Villoria, Lessandro Estelito O. Garciano, Michael Angelo B. Promentilla, Ernesto J. Guades and Jason Maximino C. Ongpeng
Polymers 2023, 15(4), 1017; https://doi.org/10.3390/polym15041017 - 17 Feb 2023
Cited by 5 | Viewed by 2720
Abstract
Current research into the production of sustainable construction materials for retrofitting and strengthening historic structures has been rising, with geopolymer technology being seen as an advantageous alternative to traditional concrete. Fiber reinforcement using this novel cementitious material involves a low embodied carbon footprint [...] Read more.
Current research into the production of sustainable construction materials for retrofitting and strengthening historic structures has been rising, with geopolymer technology being seen as an advantageous alternative to traditional concrete. Fiber reinforcement using this novel cementitious material involves a low embodied carbon footprint while ensuring cohesiveness with local materials. This study aims to develop fly ash-based geopolymers reinforced with six different types of fibers: polyvinyl alcohol, polypropylene, chopped basalt, carbon fiber, and copper-coated stainless steel. The samples are produced by mixing the geopolymer mortar in random distribution and content. Twenty-eight geopolymer mixes are evaluated through compressive strength, split-tensile strength, and modulus of elasticity to determine the fiber mix with the best performance compared with pure geopolymer mortar as a control. Polyvinyl alcohol and copper-coated stainless-steel fiber samples had considerably high mechanical properties and fracture toughness under applied tensile loads. However, the polypropylene fiber source did not perform well and had lower mechanical properties. One-way ANOVA verifies these results. Based on these findings, polyvinyl alcohol and stainless-steel fibers are viable options for fiber reinforcement in historical structures, and further optimization and testing are recommended before application as a reinforcement material in historic structures. Full article
(This article belongs to the Special Issue Fibre-Reinforced Polymer Composite II)
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14 pages, 5774 KiB  
Article
Mechanical and Electrical Properties of Rapid-Strength Reactive Powder Concrete with Assembly Unit of Sulphoaluminate Cement and Ordinary Portland Cement
by Hui Wang, Xin Cai, Chaomin Rao, Kewei Wang and Jianmin Wang
Materials 2022, 15(9), 3371; https://doi.org/10.3390/ma15093371 - 8 May 2022
Cited by 6 | Viewed by 2266
Abstract
Fast-hardening cement can be used to quickly repair concrete constructions. Characterizing mechanical properties by electrical properties is a promising method to evaluate the mechanical performance nondestructively. However, little attention has been paid to this area. In this paper, copper-coated fine-steel-fibers-reinforced reactive powder concrete [...] Read more.
Fast-hardening cement can be used to quickly repair concrete constructions. Characterizing mechanical properties by electrical properties is a promising method to evaluate the mechanical performance nondestructively. However, little attention has been paid to this area. In this paper, copper-coated fine-steel-fibers-reinforced reactive powder concrete (RPC) with compound cement was manufactured. The mass ratio of sulphoaluminate and ordinary Portland cement in the compound cement was 1:1. The influence of copper-coated fine steel fibers with the volume increasing from 0 to 3.0% by the total volume of RPC on the working performances (fluidity and setting time), mechanical properties (flexural strength and toughness, drying shrinkage rate and compressive strength) and electrical parameters (AC electrical resistance and AC impedance spectroscopy curves) was investigated. The electron microscope energy spectrum experiment was applied in analyzing the macro properties of RPC. The results exhibited that the increasing volume of steel fibers led to decreasing the fluidity and retarding the setting of RPC. The electrical resistance of RPC decreased in the form of a quartic function with the volume of steel fibers. The steel fibers volume of 1.5% was the percolation threshold value. The specimens cured for 28 days showed higher electrical resistance than the specimens cured for 1 day. The flexural or compressive strength of the specimens satisfied a specific functional relationship with the volume of steel fibers and electrical resistance. The addition of steel fibers led to improving the flexural toughness and decreasing the shrinkage rate. Furthermore, 3.0% steel fibers could improve the flexural toughness by 3.9 times and decrease the shrinkage to 88.3% of the specimens without steel fibers. Full article
(This article belongs to the Section Construction and Building Materials)
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14 pages, 3693 KiB  
Article
Mechanical and Post-Cracking Characteristics of Fiber Reinforced Concrete Containing Copper-Coated Steel and PVA Fibers in 100% Cement and Fly Ash Concrete
by Asif Jalal, Luqmanul Hakim and Nasir Shafiq
Appl. Sci. 2021, 11(3), 1048; https://doi.org/10.3390/app11031048 - 25 Jan 2021
Cited by 6 | Viewed by 2958
Abstract
This experimental study investigated the effects of polyvinyl alcohol (PVA) and copper-coated steel (CCS) on the mechanical properties and the post cracking behavior of fiber reinforced concrete (FRC). In designing high-performance concrete mixes, cement replacement materials are the essential ingredients. Therefore, the research [...] Read more.
This experimental study investigated the effects of polyvinyl alcohol (PVA) and copper-coated steel (CCS) on the mechanical properties and the post cracking behavior of fiber reinforced concrete (FRC). In designing high-performance concrete mixes, cement replacement materials are the essential ingredients. Therefore, the research objective was to investigate PVA and CCS fiber’s post-cracking performance in 100% cement concrete and concrete with 80% cement and 20% fly ash. The fiber content was fixed as a 0.3% volumetric fraction. CSS fibers required 15% more superplasticizer to achieve the desired slump of fresh concrete than the PVA fibers. Simultaneously, CCS fibers showed a 10% higher compressive strength than the concrete made of PVA fibers. Both fibers exhibited a similar effect in developing tensile and flexural strength. PVA fibers showed a value of 47 Gpa of secant modulus, and CCS fibers resulted in 37 Gpa in 100% cement concrete. In post-cracking behavior, CCS fibers showed better performance than the PVA fibers. The reason for this is that CCS showed 2.3 times the tensile strength of the PVA fibers. In comparing the two concretes, fly ash concrete showed about 10% higher compressive strength at 56 days and about 6% higher tensile and flexural strength. Similarly, fly ash concrete showed more than 15% first crack strength and flexural toughness than the 100% cement concrete in post-cracking behavior. Fiber-reinforced concrete containing PVA or CCS fibers showed enhanced post-cracking characteristics and its use could be preferred in structural applications. Full article
(This article belongs to the Special Issue Assessment of High-Performance Fiber-Reinforced Concrete Properties)
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18 pages, 4514 KiB  
Article
Study on the Permeability of Recycled Aggregate Pervious Concrete with Fibers
by Haitang Zhu, Chengcheng Wen, Zhanqiao Wang and Lan Li
Materials 2020, 13(2), 321; https://doi.org/10.3390/ma13020321 - 10 Jan 2020
Cited by 59 | Viewed by 4617
Abstract
Pervious concrete is considered to be porous concrete because of its pore structure and excellent permeability. In general, larger porosity will increase the permeability coefficient, but will significantly decrease the compressive strength. The effects of water-cement ratio, fiber types, and fiber content on [...] Read more.
Pervious concrete is considered to be porous concrete because of its pore structure and excellent permeability. In general, larger porosity will increase the permeability coefficient, but will significantly decrease the compressive strength. The effects of water-cement ratio, fiber types, and fiber content on the permeability coefficient, porosity, compressive strength, and flexural strength were investigated. The pore tortuosity of the pervious concrete was determined by volumetric analysis and two-dimensional cross-sectional image analysis. The concept and calculation method of porosity tortuosity were further proposed. Results show that the permeability coefficient of the pervious concrete is the most suitable with a water-cement ratio of 0.30; the water permeability of the pervious concrete is influenced by fiber diameter. The permeability coefficient of pervious concrete with polypropylene thick fiber (PPTF) is greater than that with copper coated steel fiber (CCF) and the polypropylene fiber (PPF). The permeability coefficient is related to tortuosity and porosity, but when porosity is the same, the permeability coefficient may be different. Finally, general relations between the permeability coefficient and porosity tortuosity are constructed. Full article
(This article belongs to the Section Construction and Building Materials)
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16 pages, 5020 KiB  
Article
Lightweight SFRC Benefitting from a Pre-Soaking and Internal Curing Process
by Marie Hornakova, Jacek Katzer, Janusz Kobaka and Petr Konecny
Materials 2019, 12(24), 4152; https://doi.org/10.3390/ma12244152 - 11 Dec 2019
Cited by 13 | Viewed by 2747
Abstract
The presented research program is focused on the design of a structural lightweight fiber-reinforced concrete harnessing an internal curing process. Pre-soaked waste red ceramic fine aggregate and pre-soaked artificial clay expanded coarse aggregate were utilized for the creation of the mix. Copper-coated steel [...] Read more.
The presented research program is focused on the design of a structural lightweight fiber-reinforced concrete harnessing an internal curing process. Pre-soaked waste red ceramic fine aggregate and pre-soaked artificial clay expanded coarse aggregate were utilized for the creation of the mix. Copper-coated steel fiber was added to the mix by volume in amounts of 0.0%, 0.5%, 1.0%, and 1.5%. Test specimens in forms of cubes, cylinders, and beams were tested to specify the concrete characteristics. Such properties as consistency, compressive strength, splitting tensile strength, static and dynamic modulus of elasticity, flexural characteristics, and shear strength were of special interest. The achieved concrete can be classified as LC12/13. A strength class, according to fib Model Code, was also assigned to the concretes in question. The proposed method of preparation of concrete mix using only pre-soaked aggregate (with no extra water) proved to be feasible. Full article
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17 pages, 4643 KiB  
Article
Investigating the Effects of Fiber Reinforced Concrete on the Performance of End-Zone of Pre-Stressed Beams
by Asif Jalal, Nasir Shafiq and Muhammad Zahid
Materials 2019, 12(13), 2093; https://doi.org/10.3390/ma12132093 - 28 Jun 2019
Cited by 7 | Viewed by 3634
Abstract
This paper presents the results of the behavior of end zone of post-tensioned (PT) beams made of fiber reinforced concrete (FRC). The principal aim of using FRC was to enhance the ductility and post-cracking behavior of end-zone of post-tensioned beams. A stronger and [...] Read more.
This paper presents the results of the behavior of end zone of post-tensioned (PT) beams made of fiber reinforced concrete (FRC). The principal aim of using FRC was to enhance the ductility and post-cracking behavior of end-zone of post-tensioned beams. A stronger and tougher end-zone of PT-beams is necessary when it is subjected to dynamic loading. Post-tensioned (PT) beams are typically used for the construction of bridges and industrial buildings, which are often subjected to vibrations and cyclic loading. Pre-mature cracking of the end zone (EZ) of a PT-beam is considered the type of problem that may cause the structural collapse. In this research program, polyvinyl alcohol (PVA) and copper-coated steel (CCS) fibers were used in concrete for improving the EZ performance of PT-beams. The use of FRC caused a 50% reduction in the shear reinforcement within the end zone of the PT-beam, which also avoided the congestion of steel in the end zone. Hence, the concrete was placed homogeneously, and smooth finished surfaces of the beams were obtained. FRC controlled the bursting of the end zone during the transfer of the full pre-stress force, and approximately 25% increment in the strain energy of the end zone was observed, which was also found efficient in strain diminution along the length of the beam. Full article
(This article belongs to the Special Issue Concrete and Construction Materials)
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