Search Results (9)

As additive manufacturing technologies continue to gain ground in industrial applications, the need for the accurate metrological evaluation of parts produced with advanced materials becomes increasingly critical. In this context, non-contact metrology plays a key role. This research investigates the performance of conoscopic holography as an optical metrology technique for the inspection of ceramic parts manufactured by stereolithography. However, its reliability needs to be validated, especially as factors such as material properties, surface finish, and color can significantly affect measurement accuracy. Spherical artifacts in alumina were chosen as mathematically well-defined reference elements, and a representative series was produced with the best values for the printing, debinding, and sintering parameters. These spheres were first measured via contact with a coordinate measuring machine (CMM) to establish dimensional (diameter) and geometrical (form error) reference values. These parameters were then compared with measurements obtained via conoscopic holography and optimized by means of Gaussian filters. The results indicated significant dimensional (up to 60 µm) and geometrical (up to 280 µm) deviations from the CMM reference data. The investigation shows that conoscopic holography does not ensure an accurate measurement method for this additive process and ceramic material, making it impossible to achieve power and frequency settings that would allow signal-to-noise ratios above 50%. Full article

A recognized problem in profilometry applied to artworks is the spatial referencing of the surface topography at micrometer scale due to the lack of references in the height data with respect to the “visually readable” surface. We demonstrate a novel workflow for spatially referenced microprofilometry based on conoscopic holography sensors for scanning in situ heterogeneous artworks. The method combines the raw intensity signal collected by the single-point sensor and the (interferometric) height dataset, which are mutually registered. This dual dataset provides a surface topography registered to the artwork features up to the precision that is given by the acquisition scanning system (mainly, scan step and laser spot). The advantages are: (1) the raw signal map provides additional information about materials texture, e.g., color changes or artist marks, for spatial registration and data fusion tasks; (2) and microtexture information can be reliably processed for precision diagnostic tasks, e.g., surface metrology in specific sub-domains and multi-temporal monitoring. Proof of concept is given with exemplary applications: book heritage, 3D artifacts, surface treatments. The potential of the method is clear for both quantitative surface metrology and qualitative inspection of the morphology, and it is expected to open future applications for microprofilometry in heritage science. Full article

The road surface texture is responsible for controlling several quality/safety road indicators, such as friction, noise, and fuel consumption. Road texture can be classified into different wavelengths, and it is dependent on the material used in the paving solution. With the aim of evaluating and characterizing the surface texture of a microsurfacing road pavement, six microsurfacing samples were made in the laboratory with both traditional materials (basaltic aggregates and bituminous emulsion) and with innovative materials from recycling procedures (crumb rubber (CR) and artificial engineered aggregate (AEA)). The characterization was performed through the use of a conoscopic holography profilometer with high precision and post-processing of the profiles detected through consolidated algorithms (ISO standards). We found that the aggregate type plays a very important role in the pavement texture. The binder agent seems to be highly important, but more studies regarding this are necessary. The use of crumb rubber as an aggregate proved to be feasible, and the texture parameters that were obtained were in accordance with the benchmark ones. In addition, the study shows that the use of artificial engineered aggregates does not impair the surface texture. Finally, the use of the texture parameters defined by the ISO standards, together with a statistical analysis, could be useful for defining the surface texture characteristics of microsurfacing. Full article

In the field of engineering, surface metrology is a valuable tool codified by international standards that enables the quantitative study of small-scale surface features. However, it is not recognized as a resource in the field of cultural heritage. Motivated by this fact, in this work, we demonstrate the use and the usefulness of surface metrology based on scanning conoscopic holography for monitoring treatments on the Venetian masterpiece by Tintoretto St. Martial in Glory with the Saints Peter and Paul. We carried out in situ and in-process monitoring of the painting microtexture during an experimental, innovative laser–chemical treatment, and we performed a statistical analysis based on ISO areal field parameters. A wide and in-band roughness analysis through the complementary use of amplitude, spatial, and hybrid parameters confirmed the noninvasive nature of the whole treatment on the painting surface topography, giving us the chance to review and critically discuss the use of these parameters in a real case in heritage science. Full article

The experience of an object derives not only from the sight but also from the touch: a tactile exploration can reveal the smallest information trapped within the surface up to our tactile detective threshold. Starting from the importance of this observation in the case of works of art, this research demonstrates the use of conoscopic holography sensors for high-quality acquisition of the surface of artworks (up to the micro-scale) suitable also to 3D printing. The purpose is twofold, allowing for the tactile use of the artwork, which is otherwise impossible, for visually impaired people and for new use in regard to scientific information purposes. In detail, the workflow to obtain a 3D printed replica of multiscale and polychrome artworks suitable for the haptic fruition is validated, but the potential of the tool as an innovative resource for scientific visualization of the microsurface of the artwork for conservation issues is also demonstrated. The validation was performed on notable Italian masterpieces, such as Donatello’s “Death Cristh” bronze relief in Padua and the Tintoretto painting “St. Martial in Glory with the Saints Peter and Paul” in Venice. Full article

Metal additive manufacturing (AM) allows obtaining functional parts with the possibility of optimizing them topologically without affecting system performance. This is of great interest for sectors such as aerospace, automotive, and medical–surgical. However, from a metrological point of view, the high requirements applied in these sectors constitute a challenge for inspecting these types of parts. Non-contact inspection has gained great relevance due to the rapid verification of AM parts. Optical measurement systems (OMSs) are being increasingly adopted for geometric dimensioning and tolerancing (GD&T) verification within the context of Industry 4.0. In this paper, the suitability (advantages and limitations) of five different OMSs (based on laser triangulation, conoscopic holography, and structured light techniques) for GD&T verification of parts manufactured by selective laser melting (SLM) is analyzed. For this purpose, a specific testing part was designed and SLM-manufactured in 17-4PH stainless steel. Once the part was measured by contact (obtaining the reference GD&T values), it was optically measured. The scanning results allow comparing the OMSs in terms of their inspection speed as well as dimensional and geometrical accuracy. As a result, two portable systems (handheld laser triangulation and structured blue-light scanners) were identified as the most accurate optical techniques for scanning SLM parts. Full article

Laser milling is a micro-machining process that uses a laser beam as a tool to remove material through the layer-by-layer ablation mechanism. Generally in laser ablation, the quality of parts is reduced by melt accretions and thermal damage; therefore, this problem is reduced with shorter pulse duration, although ablation efficiency decreases as well. Thus, laser ablation in the nanosecond range still offers a good compromise between process quality and efficiency. Therefore, laser milling with nanosecond laser ablation requires an accurate study to reduce geometric defects induced by the process. The aim of this paper was to study the shape geometry and roughness of Ti6Al4V parts fabricated by laser milling using a nanosecond Nd:YAG laser source. The impact of the laser processing parameters on machining outcomes was studied in order to determine the optimized processing conditions for reducing geometrical defects and improving surface quality. In particular, the influence of average laser power, frequency, and scanning speed was investigated. The geometry of micro-parts was revealed using a 3D digitizing system, the Optimet Mini Conoscan 4000, which combines a non-contact, single-point measuring sensor based on conoscopic holography technology. The use of this measurement technology yielded complete information of the shape geometry and dimensions of the built parts. In addition, the roughness of manufactured surfaces was assessed to complete the analysis. Full article

Conoscopic holography (CH) is a non-contact interferometric technique used for surface digitization which presents several advantages over other optical techniques such as laser triangulation. Among others, the ability for the reconstruction of high-sloped surfaces stands out, and so does its lower dependence on surface optical properties. Nevertheless, similarly to other optical systems, adjustment of CH sensors requires an adequate selection of configuration parameters for ensuring a high quality surface digitizing. This should be done on a surface located as close as possible to the stand-off distance by tuning frequency (F) and power (P) until the quality indicators Signal-to-Noise Ratio (SNR) and signal envelope (Total) meet proper values. However, not all the points of an actual surface are located at the stand-off distance, but they could be located throughout the whole working range (WR). Thus, the quality of a digitized surface may not be uniform. The present work analyses how the quality of a reconstructed surface is affected by its relative position within the WR under different combinations of the parameters F and P. Experiments have been conducted on AISI 316 wire EDM machined flat surfaces. The number of high-quality points digitized as well as distance measurements between different surfaces throughout the WR allowed for comparing the metrological behaviour of the CH sensor with respect to a touch probe (TP) on a CMM. Full article

On-line non-contact surface inspection with high precision is still an open problem. Laser triangulation techniques are the most common solution for this kind of systems, but there exist fundamental limitations to their applicability when high precisions, long standoffs or large apertures are needed, and when there are difficult operating conditions. Other methods are, in general, not applicable in hostile environments or inadequate for on-line measurement. In this paper we review the latest research in Conoscopic Holography, an interferometric technique that has been applied successfully in this kind of applications, ranging from submicrometric roughness measurements, to long standoff sensors for surface defect detection in steel at high temperatures. Full article