Search Results (54)

This study investigates the flexural performance, tensile splitting strength, and fracture behaviour of self-compacting concrete (SCC) reinforced with polypropylene (PP) and basalt (BF) fibres. A total of eleven SCC mixtures with varying fibre types and volume fractions (0.025–0.25%) were tested at 7 and 28 days. In this study, the term high-performance concrete (HPC) refers to SCC mixtures with a 28-day compressive strength exceeding 60 MPa, as commonly accepted in European standards and literature. The control SCC achieved 68.2 MPa at 28 days. While fibre addition enhanced the tensile and flexural properties, it reduced workability, demonstrating the trade-off between mechanical performance and flowability in high-performance SCC. The experimental results demonstrate that both fibre types improve the tensile behaviour of SCC, with distinct performance patterns. PP fibres, owing to their flexibility and crack-bridging capability, were particularly effective at early ages, enhancing the splitting tensile strength by up to 45% and flexural toughness by over 300% at an optimal dosage of 0.125%. In contrast, BF fibres significantly increased the 28-day toughness (up to 15.7 J) and post-cracking resistance due to their superior stiffness and bonding with the matrix. However, high fibre contents adversely affected workability, particularly in BF-reinforced mixes. The findings highlight a dosage-sensitive behaviour, with optimum performance observed at 0.05–0.125% for PP and 0.125–0.25% for BF. While PP fibres improve crack distribution and early-age ductility, BF fibres offer higher stiffness and energy absorption in post-peak regimes. Statistical analysis (ANOVA and Tukey’s test) confirmed significant differences in the mechanical performance among fibre-reinforced mixes. The study provides insights into selecting appropriate fibre types and dosages for SCC structural applications. Further research on hybrid fibre systems and long-term durability is recommended. The results contribute to sustainable concrete design by promoting enhanced performance with low-volume, non-metallic fibres. Full article

Difficult, extreme operating conditions of parabolic antennas under precipitation and sub-zero temperatures require the creation of effective heating systems. The purpose of the research is to develop a multilayer coating containing two metal-ceramic layers, epoxy composite layers, carbon fabric, and an outer layer of basalt fabric, which allows for effective heating of the antenna, and to study the properties of this coating. The multilayer coating was formed on an aluminum base that was subjected to abrasive jet processing. The first and second metal-ceramic layers, Al₂O₃ + 5% Al, which were applied by high-speed multi-chamber cumulative detonation spraying (CDS), respectively, provide maximum adhesion strength to the aluminum base and high adhesion strength to the third layer of the epoxy composite containing Al₂O₃. On this not-yet-polymerized layer of epoxy composite containing Al₂O₃, a layer of carbon fabric (impregnated with epoxy resin) was formed, which serves as a resistive heating element. On top of this carbon fabric, a layer of epoxy composite containing Cr₂O₃ and SiO₂ was applied. Next, basalt fabric was applied to this still-not-yet-polymerized layer. Then, the resulting layered coating was compacted and dried. To study this multilayer coating, X-ray analysis, light and raster scanning microscopy, and transmission electron microscopy were used. The thickness of the coating layers and microhardness were measured on transverse microsections. The adhesion strength of the metal-ceramic coating layers to the aluminum base was determined by both bending testing and peeling using the adhesive method. It was established that CDS provides the formation of metal-ceramic layers with a maximum fraction of lamellae and a microhardness of 7900–10,520 MPa. In these metal-ceramic layers, a dispersed subgrain structure, a uniform distribution of nanoparticles, and a gradient-free level of dislocation density are observed. Such a structure prevents the formation of local concentrators of internal stresses, thereby increasing the level of dispersion and substructural strengthening of the metal-ceramic layers’ material. The formation of materials with a nanostructure increases their strength and crack resistance. The effectiveness of using aluminum, chromium, and silicon oxides as nanofillers in epoxy composite layers was demonstrated. The presence of structures near the surface of these nanofillers, which differ from the properties of the epoxy matrix in the coating, was established. Such zones, specifically the outer surface layers (OSL), significantly affect the properties of the epoxy composite. The results of industrial tests showed the high performance of the multilayer coating during antenna heating. Full article

During a volcanic eruption, a large volume of pyroclastic material can be deposited on the roads and roofs of the urban areas near volcanoes. The use of volcanic ash as an additive for the manufacture of bricks provides a solution to the disposal of part of this natural residue and reduces the depletion of a non-renewable natural resource, clayey soil, which brings some environmental and economic advantages. The pore system, compactness, uniaxial compression strength, thermal conductivity, color and durability of bricks without and with the addition of volcanic ash were evaluated through hydric tests, mercury intrusion porosimetry, ultrasound, uniaxial compression tests, IR thermography, spectrophotometry and salt crystallization tests. The purpose of this research is to determine the feasibility of adding 10, 20 and 30% by weight of volcanic ash from La Palma (Canary Islands, Spain) in two grain sizes to produce bricks fired at 800, 950 and 1100 °C. The novelty of this study is to use two sizes of volcanic ash and fire the samples at 1100 °C, which is close to the liquidus temperature of basaltic magmas and allows a high degree of interaction between the volcanic ash and the brick matrix. The addition of fine volcanic ash was found to decrease the porosity of the bricks, although the use of high percentages of coarse volcanic ash resulted in bricks with almost the same porosity as the control samples. The volcanic ash acted as a filler, reducing the number of small pores in the bricks. The presence of vesicles in the volcanic ash reduced the compressive strength and the compactness of the bricks with additives. This reduction was more evident in bricks manufactured with 30% of coarse volcanic ash and fired at 800 and 950 °C, although they still reached the minimum resistance required for their use in construction. No significant differences in thermal conductivity were noticed between the bricks with and without volcanic ash additives, which is crucial in terms of energy savings and the construction of sustainable buildings. At 1100 °C the volcanic ash changed in color from black to red. As a result, the additive blended in better with the matrix of bricks fired at 1100 °C than in those fired at 800 and 950 °C. The bricks with and without volcanic ash and fired at 1100 °C remained intact after the salt crystallization tests. Less salt crystallized in the bricks with volcanic ash and fired at 800 and 950 °C than in the samples without additives, although their low compressive strength made them susceptible to decay. Full article

In response to the high-performance requirements of concrete materials under complex triaxial stress states and water-containing environments in marine engineering, this study focuses on water-containing basalt fiber-reinforced concrete (BFRC). Uniaxial compression and splitting tensile tests were conducted on specimens with different fiber contents (0.0%, 0.05%, 0.10%, 0.15%, and 0.20%) to determine the optimal fiber content of 0.1%. The compressive strength of the concrete with this fiber content increased by 13.5% compared to the control group without fiber, reaching 36.90 MPa, while the tensile strength increased by 15.9%, reaching 2.33 MPa. Subsequently, NMR and SEM techniques were employed to analyze the internal pore structure and micro-morphology of BFRC. It was found that an appropriate amount of basalt fiber (content of 0.1%) can optimize the pore structure and form a reticular three-dimensional structure. The pore grading was also improved, with the total porosity decreasing from 7.48% to 7.43%, the proportion of harmless pores increasing from 4.03% to 4.87%, and the proportion of harmful pores decreasing from 1.67% to 1.42%, thereby significantly enhancing the strength of the concrete. Further triaxial compression tests were conducted to investigate the mechanical properties of BFRC under different confining pressures (0, 3, and 6 MPa) and water contents (0%, 1%, 2%, and 4.16%). The results showed that the stress–strain curves primarily underwent four stages: initial crack compaction, elastic deformation, yielding, and failure. In terms of mechanical properties, when the confining pressure increased from 0 MPa to 6 MPa, taking dry sandstone as an example, the peak stress increased by 54.0%, the elastic modulus increased by 15.7%, the peak strain increased by 37.0%, and the peak volumetric strain increased by 80.0%. In contrast, when the water content increased from 0% to 4.16%, taking a confining pressure of 0 MPa as an example, the peak stress decreased by 27.4%, the elastic modulus decreased by 43.2%, the peak strain decreased by 59.3%, and the peak volumetric strain decreased by 106.7%. Regarding failure characteristics, the failure mode shifted from longitudinal splitting under no confining pressure to diagonal shear under confining pressure. Moreover, as the confining pressure increased, the degree of failure became more severe, with more extensive cracks. However, when the water content increased, the failure degree was relatively mild, but it gradually worsened with further increases in water content. Based on the CDP model, a numerical model for simulating the triaxial compression behavior of BFRC was developed. The simulation results exhibited strong consistency with the experimental data, thereby validating the accuracy and applicability of the model. Full article

Cement is widely used as the primary binder in concrete; however, growing environmental concerns and the rapid expansion of the construction industry have highlighted the need for more sustainable alternatives. Geopolymers have emerged as promising eco-friendly binders due to their lower carbon footprint and potential to utilize industrial byproducts. Geopolymer mortar, like other cementitious substances, exhibits brittleness and tensile weakness. Basalt fibers serve as fracture-bridging reinforcements, enhancing flexural and tensile strength by redistributing loads and postponing crack growth. Basalt fibers enhance the energy absorption capacity of the mortar, rendering it less susceptible to abrupt collapse. Basalt fibers have thermal stability up to about 800–1000 °C, rendering them appropriate for geopolymer mortars designed for fire-resistant or high-temperature applications. They assist in preserving structural integrity during heat exposure. Fibers mitigate early-age microcracks resulting from shrinkage, drying, or heat gradients. This results in a more compact and resilient microstructure. Using basalt fibers improves surface abrasion and impact resistance, which is advantageous for industrial flooring or infrastructure applications. Basalt fibers originate from natural volcanic rock, are non-toxic, and possess a minimal ecological imprint, consistent with the sustainability objectives of geopolymer applications. This study investigates the mechanical and thermal performance of a geopolymer mortar composed of metakaolin and red mud as binders, with basalt powder and limestone powder replacing traditional sand. The primary objective was to evaluate the effect of basalt fiber incorporation at varying contents (0.4%, 0.8%, and 1.2% by weight) on the durability and strength of the mortar. Eight different mortar mixes were activated using sodium hydroxide (NaOH) and sodium silicate (Na₂SiO₃) solutions. Mechanical properties, including compressive strength, flexural strength, and ultrasonic pulse velocity (UPV), were tested 7 and 28 days before and after exposure to elevated temperatures (200, 400, 600, and 800 °C). The results indicated that basalt fiber significantly enhanced the performance of the geopolymer mortar, particularly at a content of 1.2%. Specimens with 1.2% fiber showed up to 20% improvement in compressive strength and 40% in flexural strength after thermal exposure, attributed to the fiber’s role in microcrack bridging and structural densification. Subsequent research should concentrate on refining fiber type, dose, and dispersion techniques to improve mechanical performance and durability. Examinations of microstructural behavior, long-term durability under environmental settings, and performance following high-temperature exposure are crucial. Furthermore, investigations into hybrid fiber systems, extensive structural applications, and life-cycle evaluations will inform the practical and sustainable implementation in the buildings. Full article

Due to their low environmental impact, various mineral or cellulose-based natural fibres have recently attracted attention in the construction industry. Hence, the current study focused on basalt fibres and explored the changes in the physical, mechanical, and micro-structural properties of geopolymer concrete reinforced with such fibres. The current study used self-compacting geopolymer concrete, an eco-friendly concrete composed of fly ash, ground granulated blast furnace slag, and an alkali activator, in addition to the regular components of normal concrete. The self-compacting geopolymer concrete compacts under its own weight, so extra compaction is not required. The present study investigated the effect of the fibre content and length. Two different fibre lengths were considered: 12 mm and 30 mm. Three different percentages (1%, 2%, and 3% of the weight of the total mix) of the basalt fibres were considered to determine the optimum fibre content. The mix design was carried out for all the mixes with different fibre contents and fibre lengths, and the workability properties in the slump flow, T-500, and J-ring tests are presented. The effects of the fibre length and content were evaluated in terms of compressive strength (28 and 56 days) and split tensile strength. The results indicated that a higher fibre content effectively increased the compressive strength of 12 mm long fibres. In contrast, a lower fibre content was ideal for the 30 mm long fibres. In addition, the short fibres were more effective in enhancing the geopolymer concrete’s tensile strength than the long fibres. Furthermore, a detailed microscopic analysis was carried out, which revealed that fibre clustering, voids, etc., changed the strength of the selected fibre-reinforced self-compacting geopolymer concrete. Moreover, the analytical method’s predicted tensile strength agreed with the experimental results. Full article

Thin spray on-liner (TSL) is a new type of rock support technology, but ordinary cement-based TSL has low tensile strength and poor toughness, which makes it difficult to meet the challenges of large deformation of coal mine roadway perimeter rock surface maintenance. A high-performance composite cement-based TSL was obtained by adding acrylic emulsion, basalt fiber and rubber powder to modify ordinary Portland cement. The orthogonal test and range analysis method were used to systematically study the change law of the physical and mechanical properties of the composite cement-based TSL, determine its reasonable ratio, and further microscopic analysis to find out the modification mechanism. The results show that the reasonable ratio of composite cement-based TSL is as follows: polymer–cement ratio is 1.75, basalt fiber content is 1%, and rubber powder content is 3%; that is, the viscosity is 20,000 mps, and the elongation, tensile strength and adhesive strength in 28 d are 121%, 2.28 Mpa, and 1.66 Mpa, respectively. When the acrylic emulsion-basalt fiber-rubber powder is compositely modified, the acrylic emulsion cures and the cement hydration product to form a three-dimensional space network structure, which increases the compactness, the basalt fiber reduces the porosity of the matrix, inhibits the development of matrix cracks, and the rubber powder improves the elongation of the matrix and jointly improves the mechanical properties of TSL. This study provides a theoretical basis for the preparation of composite cement-based TSL. Full article

This study investigates the influence of basalt fiber on the rheological, mechanical, and microstructural properties of sustainable self-compacting concrete (SCC) incorporating fly ash and microsilica as supplementary cementitious materials (SCMs). Various SCC mixes were prepared, incorporating five different volume fractions of basalt fiber (0.05%, 0.1%, 0.5%, 1%, and 1.5%), along with a control mix. The rheological properties of fresh SCC were evaluated using slump flow and V-funnel flow tests. Subsequently, the mechanical properties, including compressive strength, splitting tensile strength, and flexural strength, were measured after 28 days of curing. Additionally, microstructural analysis was conducted using scanning electron microscopy (SEM) on fractured specimen surfaces. The results indicated that the inclusion of basalt fiber adversely affected the flowability of fresh SCC mixes, with increased fiber volume. However, the hardened concrete exhibited significant improvements in mechanical properties with the addition of basalt fibers. The optimal performance was observed in the SCC70-85/0.10 mix specimens, which demonstrated a 69.90% improvement in flexural strength and a 23.47% increase in splitting tensile strength compared with the control specimen. SEM analysis further revealed enhanced microstructural density in the concrete matrix containing basalt fiber. A two-factor analysis of variance (ANOVA) with repetitions was conducted to evaluate the effects of varying basalt fiber concentrations on the compressive, flexural, and tensile strengths of SCC mixes. The ANOVA results indicated significant effects for both SCC grade and basalt fiber concentration, demonstrating that each factor independently affected the compressive, tensile, and flexural strengths of SCC. These findings suggest that the incorporation of basalt fibers holds promise for extending building lifespans and enhancing concrete quality, representing a valuable advancement in structural engineering applications. Full article

The interfacial properties of fiber asphalt aggregate and the cracking resistance of asphalt mixture are directly affected by moisture infiltration. In order to investigate the correlation between interfacial properties and immersion stability of asphalt mixture, three different types of fiber, including basalt fiber (BF), glass fiber (GF), and polyester fiber (PF); five types of fiber contents (0.1% to 0.5% by mass of the mixtures); and two types of aggregates (basalt and limestone) were selected. Experimental methods such as the Bond Strength Test (BBS), Disk-Shaped Compact Tension test (DCT), and interfacial image processing were used in order to assess the strength of interfacial interaction and resistance to cracking under both dry and wet conditions. The results showed that the addition of fibers could enhance fiber asphalt mastic-aggregate interfacial strength; under the influence of moisture infiltration, the interfacial strength showed a significant downward trend. In the process of fiber content increasing from 0.1% to 0.5%, the peak load and fracture energy of fiber asphalt mixtures were first increased and then decreased. The interface between asphalt mastic and aggregate is easier to spalling after being subjected to moisture infiltration, resulting in a decrease in cracking resistance. Compared with the dry environment, after moisture infiltration, the correlation index between interfacial strength and fracture energy is much higher than other influencing factors. The interfacial strength is still an important factor affecting the fracture energy. These findings provide valuable insights for the design and application of more durable asphalt pavement. Full article

In this article, the authors present the results of their research on assessing the effect of selected mineral additives on the alkaline reactivity of aggregates. The main objective of this research was to check whether the reactivity of aggregates that do not meet the standard requirements can be reduced. Due to the decreasing availability of crushed aggregates and the decreasing resources of sand used for cement concrete road surfaces, solutions should be sought that allow the use of lower-grade aggregates. Among the available mineral additives, dense microsilica, white microsilica, limestone flour, glass flour, basalt flour, and glass granulate were selected. Laboratory tests were carried out in accordance with the requirements for testing the alkaline reactivity of road aggregates in NaOH solution applicable in Poland. The tests included the use of mineral additives in the amounts of 10% and 20%. Based on the research conducted, it was observed that the most beneficial effect was obtained with the addition of white microsilica, for which a decrease in aggregate reactivity was observed by 76.7% for 10% of the additive and 95.8% for 20% of the content. The least beneficial effect, on the other hand, was the use of compacted microsilica, for which an increase in alkaline reactivity was observed by 9.3% for 10% of the additive and 20.9% for 20% of the additive. The research conducted shows that the alkaline reactivity of the aggregate can be reduced, due to which it is possible to use reactive aggregates for the construction of road surfaces made of cement concrete. Full article

This paper aims to study the influence of the assembly units of CO2-cured iron tailings (IOT) and CO2-cured secondary aluminum ash (SAA) on the fresh high-performance concrete’s (HPC’s) slump flow and setting time. The mechanical properties including the flexural strength, compressive strength, the bonding strength and the dry shrinkage rate of the hardened HPC are measured. The amount of leached Cr and Zn after immersing in deionized water for 1 month~6 months is measured. The influence of the basalt fibers’ volume ratio and the aspect ratio of the high-performance concrete’s performance is considered. The scanning electron microscopy energy spectrums (SEM-EDS) are obtained. The results show that the slump flow and the setting time of fresh HPC are increased by the added CO2-cured SAA and IOT. The fresh HPC with 10% CO2-cured IOT and 20% CO2-cured SAA had the highest slump flow. The slump flow decreases in the form of cubic function with the placing time. The mechanical strengths and the dry shrinkage rate of HPC during the early curing ages (cured for 0.5 day~7 days) are decreased by the CO2-cured SAA and CO2-cured IOT, while the mechanical strengths at later curing ages (14 days~90 days) are increased by the added CO2-cured SAA and CO2-cured IOT. HPC with 10% CO2-cured SAA and 20% CO2-cured IOT shows the highest mechanical strengths. The amount of leached Cr and Zn is decreased by the CO₂ cured SAA and IOT. The relationship between the mechanical strengths and the curing time coincides with the cubic equation. The basalt fibers with a volume ratio of 2% and aspect ratio of 1000 show the highest mechanical strengths, the lowest dry shrinkage rate and the least amount of leached Cr and Zn. CO2-cured SAA and IOT can improve the compactness of HPC’s hydration products. HPC with 10% CO2-cured SAA and 20% CO2-cured IOT shows the highest compact hydration products. Full article

Expansive soil is prone to rapid strength degradation caused by repeated volume swelling and shrinkage under alternating dry–wet conditions. Basalt fiber (BF) and cement are utilized to stabilize expansive soil, aiming to curb its swelling and shrinkage, enhance its strength, and ensure its durability in dry–wet cycles. This study examines the impact of varying content (0–1%) of BF on the physical and mechanical characteristics of expansive soil stabilized with a 6% cement content. We investigated these effects through a series of experiments including compaction, swelling and shrinkage, unconfined compressive strength (UCS), undrained and consolidation shear, dry–wet cycles, and scanning electron microscope (SEM) analyses. The experiments yielded the following conclusions: Combining cement and BF to stabilize expansive soil leverages cement’s chemical curing ability and BF’s reinforcing effect. Incorporating 0.4% BFs significantly improves the swelling and shrinkage characteristics of cement-stabilized expansive soils, reducing expansion by 36.17% and contraction by 28.4%. Furthermore, it enhances both the initial strength and durability of these soils under dry–wet cycles. Without dry–wet cycles, the addition of 0.4% BFs increased UCS by 24.8% and shear strength by 24.6% to 40%. After 16 dry–wet cycles, the UCS improved by 38.87% compared to cement-stabilized expansive soil alone. Both the content of BF and the number of dry–wet cycles significantly influenced the UCS of cement-stabilized expansive soils. Multivariate nonlinear equations were used to model the UCS, offering a predictive framework for assessing the strength of these soils under varying BF contents and dry–wet cycles. The cement hydrate adheres to the fiber surface, increasing adhesion and friction between the fibers and soil particles. Additionally, the fibers form a network structure within the soil. These factors collectively enhance the strength, deformation resistance, and durability of cement-stabilized expansive soils. These findings offer valuable insights into combining traditional cementitious materials with basalt fiber to manage expansive soil hazards, reduce resource consumption, and mitigate environmental impacts, thereby contributing to sustainable development. Full article

Geopolymer concrete, a cement-free concrete with recycled concrete aggregate (RCA), offers an eco-friendly solution for reducing carbon emissions from cement production and reusing a significant amount of old concrete from construction and demolition waste. This research on self-compacted, ambient-cured, and low-carbon concrete demonstrates the superior performance of one-part geopolymer concrete made from recycled materials. It is achieved by optimally replacing treated RCA with a unique method that involves coating the recycled aggregates with a one-part geopolymer slurry composed of fly ash, micro fly ash, slag, and anhydrous sodium metasilicate. The research presented in this paper introduces predictive models to assist researchers in optimising concrete mix designs based on RCA rates and treatment methods, including the incorporation of coated recycled concrete aggregates and basalt fibres. This study addresses the knowledge gap regarding geopolymer concrete based on recycled aggregate, various RCA rates, and novel RCA treatments. The novelty of the paper also lies in presenting the effectiveness of Artificial Neural Network (ANN) models in accurately predicting the compressive strength, splitting tensile strength, and modulus of elasticity for self-compacting geopolymer concrete with various rates of RCA replacement. This addresses a knowledge gap in existing research on ANN models for the prediction of geopolymer concrete properties based on RCA rate and treatment. The ANN models developed in this research predict results that are more comparable to experimental outcomes, showcasing superior accuracy compared to linear regression models. Full article

In the article, the authors presented the results of research on the assessment of the effect of selected mineral additives on the strength properties of the standard mortar. The modification of the composition of the standard mortar made on the basis of CEM I 42.5R cement and quartz sand consisted of using seven selected mineral additives in the form of compacted microsilica, Mikrosill microsilica, limestone flour, glass flour, glass granulate, basalt flour, and fly ash in the amounts of 10 and 20% in relation to cement as its substitute. Reducing the share of cement in the standard mortar by 10% has a beneficial effect on improving the compressive strength by over 40% with the addition of microsilica, and in the case of bending strength, even by 10%. Full article

Based on mortar composites with a low water–cement ratio, the effects of hybrid aramid fiber (AF), calcium sulfate whisker (CSW), and basalt fiber (BF) on their mechanical properties and wear resistance were studied, and the correlation between wear resistance and compressive strength are discussed. A microstructure analysis was conducted through scanning electron microscopy (SEM) and the nitrogen-adsorption method (BET). The research results show that compared with the control group, the compressive strength, flexural strength, and wear resistance of the hybrid AF, CSW, and BF mortar composites with a low water–cement ratio increased by up to 33.6%, 32%, and 40.8%, respectively; there is a certain linear trend between wear resistance and compressive strength, but the discreteness is large. The microstructure analysis shows that CSW, AF, and BF mainly dissipate energy through bonding, friction, mechanical interlocking with the mortar matrix, and their own pull out and fracture, thereby enhancing and toughening the mortar. A single doping of CSW and co-doping of CSW and AF can refine the pore structure of the mortar, making the mortar structure more compact. Full article