Search Results (154)

In this study, alkali-activated coal gangue-slag material (AACGS) was prepared using coal gangue and slag as precursors, and its feasibility as conductive mortar substrate material was preliminarily investigated. Firstly, this study employed Response Surface Methodology (RSM) to develop statistical models correlating the alkali equivalent, water-to-binder ratio, and slag content with the compressive strength, flexural strength, and resistivity of AACGS, aiming to identify the optimal mix proportions. Secondly, based on the optimal ratio identified above and using carbon fibers (CF) as the conductive phase, an alkali-activated conductive mortar (CF-AACGS) was prepared, and its compressive strength, flexural strength, and resistivity were tested. Lastly, XRD and SEM-EDS were conducted to characterize the mineral composition and microstructure of CF-AACGS. The results indicate that when the alkali equivalent, water-to-binder ratio, and slag content are 13.34%, 0.54, and 57.52%, respectively, the AACGS achieves compressive strength, flexural strength, and resistivity of 72.5 MPa, 7.0 MPa, and 62.41 Ω·m at 28 days. Under the action of the alkali activator, coal gangue and slag undergo hydration reactions, forming a denser N, C-(A)-S-H gel. This effectively improves the interface transition zone between the CF and AACGS, endowing the CF-AACGS with superior mechanical properties. Furthermore, the AACGS matrix enhances the conductive contact point density by optimizing CF dispersion, which significantly reduces the resistivity of the CF-AACGS. Full article

Bis(2-ethylhexyl) phosphate (P204) is widely used in extraction processes in the nuclear and rare earth industries. However, its high solubility in water results in high levels of total organic carbon and phosphorus in aqueous environments, and may also lead to radioactive contamination when it is used to combine with radionuclides. In this paper, we characterized a coconut shell activated carbon (CSAC) and a coal-based activated carbon (CBAC) for the adsorption of P204 and then evaluated their adsorption performance through batch and column experiments. The results found that, except for the main carbon matrix, CSAC and CBAC carried rich oxygen-containing functional groups and a small amount of inorganic substances. Both adsorbents had porous structures with pore diameters less than 4 nm. CSAC and CBAC showed good removal performance for P204 under low pH conditions, with removal efficiencies significantly higher than those of commonly used adsorption resins (XAD-4 and IRA900). The adsorption kinetics of P204 conformed to the pseudo-second-order kinetic model, and the adsorption isotherms conformed to the Langmuir model, indicating a monolayer chemical reaction mechanism. Both adsorbents exhibited strong anti-interference capabilities; their adsorption performance for P204 did not change greatly with the ambient temperature or the concentrations of common interfering ions. Column experiments demonstrated that CSAC could effectively fix dissolved P204 with a removal efficiency exceeding 90%. The fixed P204 could be desorbed with acetone. The findings provide an effective method for the recovery of P204 and the regeneration of spent activated carbon, which shows promise for practical applications in the future. Full article

This research evaluates the mechanical properties, environmental impacts, and cost-effectiveness of Hub Coal fly ash (FA)-based geopolymer concrete (FAGPC) as a sustainable alternative to ordinary Portland cement (OPC) concrete. This local FA has not been investigated previously. A total of 24 FAGPC mixes were tested under both ambient and heat curing conditions, varying the molarities of sodium hydroxide (NaOH) solution (10-M, 12-M 14-M and 16-M), sodium silicate to sodium hydroxide (Na₂SiO₃/NaOH) ratios (1.5, 2.0, and 2.5), and alkaline activator solution to fly ash (AAS/FA) ratios (0.5 and 0.6). The test results demonstrated that increasing NaOH molarity enhances the compressive strength (CS.) by 145% under ambient curing, with a peak CS. of 32.8 MPa at 16-M NaOH, and similarly, flexural strength (FS.) increases by 90% with a maximum FS. of 6.5 MPa at 14-M NaOH. Conversely, increasing the Na₂SiO₃/NaOH ratio to 2.5 reduced the CS. and FS. of ambient-cured specimens by 12.5% and 10.5%, respectively. Microstructural analysis revealed that higher NaOH molarity produced a denser, more homogeneous matrix, supported by increased Si–O–Al bond formation observed through energy-dispersive X-ray spectrometry. Environmentally, FAGPC demonstrated a 35–40% reduction in embodied CO₂ emissions compared to OPC, although the production costs of FAGPC were 30–35% higher, largely due to the expense of alkaline activators. These findings highlight the potential of FAGPC as a low-carbon alternative to OPC concrete, balancing enhanced mechanical performance with sustainability. New, green, and cheap activation solutions are sought for a new generation of more sustainable and affordable FAGPC. Full article

The oxygen blast furnace (OBF) process presents a promising low-carbon pathway for the smelting of vanadium–titanium magnetite (VTM). This study develops an innovative mathematical model based on mass and heat balance principles, specifically tailored to the OBF smelting of VTM. The model systematically investigates the effects of key parameters—including pulverized coal injection ratio, recycling gas volume, hydrogen content in the recycling gas, and charge composition—on furnace productivity, hearth activity, and the tuyere raceway zone. The results show that increasing the pulverized coal injection ratio slightly reduces productivity and theoretical flame temperature: for every 25 kg/tHM increase in the coal ratio, the theoretical flame temperature decreases by 21.95 °C; moreover, indirect reduction is enhanced and the heat distribution within the furnace is significantly improved. A higher recycling gas volume markedly increases productivity and optimizes hearth thermal conditions, accompanied by enhanced blast kinetic energy and an expanded tuyere raceway zone, albeit with a notable drop in combustion temperature. Increased hydrogen content in the recycling gas promotes productivity, but may weaken blast kinetic energy and reduce the stability of the raceway zone. Furthermore, a higher titanium content in the charge increases the difficulty of iron oxide reduction, resulting in lower CO utilization and reduced productivity. Full article

The accelerated industrialization in China has precipitated a dramatic surge in solid waste generation, causing severe land resource depletion and posing substantial environmental contamination risks. Simultaneously, the cement industry has become characterized by the intensive consumption of natural resources and high carbon emissions. This review aims to investigate the current technological advances in utilizing industrial solid waste for cement production, with a focus on promoting resource recycling, phase transformations during hydration, and environmental management. The feasibility of incorporating coal-based solid waste, metallurgical slags, tailings, industrial byproduct gypsum, and municipal solid waste incineration into active mixed material for cement is discussed. This waste is utilized by replacing conventional raw materials or serving as active mixed material due to their content of oxygenated salt minerals and oxide minerals. The results indicate that the formation of hydration products can be increased, the mechanical strength of cement can be improved, and a notable reduction in CO₂ emissions can be achieved through the appropriate selection and proportioning of mineral components in industrial solid waste. Further research is recommended to explore the synergistic effects of multi-waste combinations and to develop economically efficient pretreatment methods, with an emphasis on balancing the strength, durability, and environmental performance of cement. This study provides practical insights into the environmentally friendly and efficient recycling of industrial solid waste and supports the realization of carbon peak and carbon neutrality goals. Full article

Under the global context of addressing climate change and actively promoting energy transition, green power has become increasingly vital in the energy structure due to its clean and sustainable advantages. However, the development of green power’s environmental value faces multiple challenges that hinder its marketization. This study first systematically analyzes the current status of developing the environmental value of green power and identifies existing issues. Second, it designs a green power environmental value mechanism and constructs a quantitative model from the perspective of coal-fired power carbon abatement costs, analyzing the emission reduction value of green power in replacing different types of coal-fired power generation. The results show the following: (1) When power generation types are not differentiated, the environmental value exhibits significant seasonal variations. (2) The environmental value for coal-fired units above 300 MW is lower than the overall average, while that of gas-fired units falls between coal-fired units and the average; the environmental value of generating units with a capacity of 300 MW or less is the lowest, followed by that of unconventional coal-fired units. (3) The environmental value calculated based on the marginal carbon abatement cost of coal-fired units, is slightly higher than the tradable green certificate (TGC) price. This study provides policy support for promoting the low-carbon transition of the power sector and facilitating the development of a green power trading market. Full article

The scaling up of carbon capture, utilization, and storage (CCUS) deployment is constrained by multiple factors, including technological immaturity, high capital expenditures, and extended investment return periods. The existing research on CCUS investment decisions predominantly centers on coal-fired power plants, with the utilization pathways placing a primary emphasis on storage or enhanced oil recovery (EOR). There is limited research available regarding the chemical utilization of carbon dioxide (CO₂). This study develops an options-based analytical model, employing geometric Brownian motion to characterize carbon and oil price uncertainties while incorporating the learning curve effect in carbon capture infrastructure costs. Additionally, revenues from chemical utilization and EOR are integrated into the return model. A case study is conducted on a process producing 100,000 tons of methanol annually via CO₂ hydrogenation. Based on numerical simulations, we determine the optimal investment conditions for the “CO₂-to-methanol + EOR” collaborative scheme. Parameter sensitivity analyses further evaluate how key variables—carbon pricing, oil market dynamics, targeted subsidies, and the cost of renewable electricity—influence investment timing and feasibility. The results reveal that the following: (1) Carbon pricing plays a pivotal role in influencing investment decisions related to CCUS. A stable and sufficiently high carbon price improves the economic feasibility of CCUS projects. When the initial carbon price reaches 125 CNY/t or higher, refining–chemical integrated plants are incentivized to make immediate investments. (2) Increases in oil prices also encourage CCUS investment decisions by refining–chemical integrated plants, but the effect is weaker than that of carbon prices. The model reveals that when oil prices exceed USD 134 per barrel, the investment trigger is activated, leading to earlier project implementation. (3) EOR subsidy and the initial equipment investment subsidy can promote investment and bring forward the expected exercise time of the option. Immediate investment conditions will be triggered when EOR subsidy reaches CNY 75 per barrel or more, or the subsidy coefficient reaches 0.2 or higher. (4) The levelized cost of electricity (LCOE) from photovoltaic sources is identified as a key determinant of hydrogen production economics. A sustained decline in LCOE—from CNY 0.30/kWh to 0.22/kWh, and further to 0.12/kWh or below—significantly advances the optimal investment window. When LCOE reaches CNY 0.12/kWh, the project achieves economic viability, enabling investment potentially as early as 2025. This study provides guidance and reference cases for CCUS investment decisions integrating EOR and chemical utilization in China’s refining–chemical integrated plants. Full article

In this study, the characteristics of coal sorbents obtained by the activation of coke fines in an atmosphere of a mixture of gases CO₂ and H₂O were studied. The experiment was conducted at various temperatures (700–900 °C), activation time (60–180 min), and constant CO₂ supply rate (0.5 L/min). The main parameters such as tinder, ash content, bulk density, sorption capacity, total pore volume, and specific surface area were analyzed to assess the efficiency of the process. The results showed that samples of sorbents obtained at a temperature of 800 °C and an activation time of 120 min have the highest sorption capacity for iodine (up to 64.77%). The specific surface area of the obtained carbon sorbents was ~432.6 m²/g. It was found that an increase in temperature to 900 °C leads to a decrease in sorption characteristics, which may be due to partial destruction of the porous structure of the material. It was also found that the duration of activation contributes to an increase in burn-off and ash content, which had an effect on sorption properties. Based on the data obtained, optimal conditions for the production of carbon sorbents have been established and a process model has been developed. Full article

Under China’s “dual carbon” goals (carbon peaking and carbon neutrality), the utilization of high-chlorine coal faces significant challenges due to its abundant reserves in regions such as Xinjiang and its notable environmental impacts. This study systematically investigates the combustion characteristics, environmental risks, and control strategies for high-chlorine coal. Key findings reveal that chlorine release occurs in three distinct stages, namely low-temperature desorption, medium-temperature organic bond cleavage, and high-temperature inorganic decomposition, with release kinetics governed by coal metamorphism and the reaction atmosphere. Chlorine synergistically enhances mercury oxidation through low-activation-energy pathways but exacerbates boiler corrosion via chloride–sulfate interactions. Advanced control technologies—such as water washing, calcium-based sorbents, and integrated pyrolysis–gasification systems—demonstrate substantial emission reductions. However, challenges remain in addressing high-temperature corrosion and optimizing multi-pollutant synergistic control. This study provides critical insights into the clean utilization of high-chlorine coal, supporting sustainable energy transitions. Full article

Biomass residues from the agricultural industry, logging and wood processing activities have become a valuable fuel source. If processed under pyrolysis combustion, several products are generated. Bio-oil and gases are essential alternatives to fossil coal-based fuels for energy and electricity production, whose need is constantly growing. Biochar, the porous carbon-based lightweight product, often ends up as a soil fertilizer. However, it can be applied in other industrial sectors, e.g., in plastics production or in modifying cementitious materials intended for construction needs. This work dealt with the application of small amounts of softwood-based biochar up to 2.0 wt.% on hydration kinetics and a wide range of physical and mechanical properties, such as water transport characteristics and flexural and compressive strengths of modified cement pastes. In the comparison with reference specimens, the biochar incorporation into cement pastes brought benefits like the reduction of open porosity, improvement of strength properties, and decreased capillary water absorption of 7-day and 28-day-cured cement pastes. Moreover, biochar-dosed cement pastes showed an increase in heat evolution during the hydration process, accompanied by higher consumption of clinker minerals. Considering all examined characteristics, the optimal dosage of softwood-derived biochar of 1.0 wt.% of Portland cement can be recommended. Full article

The swift advancement of China’s mining sector has led to the generation of substantial amounts of industrial solid waste, which poses significant risks to the ecological environment. This study aims to investigate effective methods for utilizing industrial solid waste in the production of mine filling materials, thereby facilitating green mine construction and the efficient use of resources. The study employs the PRISMA methodology to conduct a systematic review of the pertinent literature, analyzing the current status, challenges, and developmental trends associated with the use of coal-based solid waste, smelting waste, industrial by-product gypsum, and tailings in filling materials. The findings indicate that, while the use of individual coal-based solid waste in filling materials shows promise, there is a need to optimize the ratios and activation technologies. Furthermore, the synergistic application of multi-source coal-based solid waste can enhance the overall utilization rate; however, further investigation into the reaction mechanisms and ratio optimization is required. Smelting slag can serve as a cementing agent or aggregate post-treatment, yet further research is necessary to improve its strength and durability. Industrial by-product gypsum can function as an auxiliary cementing material or activator, although its large-scale application faces significant challenges. Tailings present advantages as aggregates, but concerns regarding their long-term stability and environmental impacts must be addressed. Future research should prioritize the synergistic utilization of multi-source solid waste, performance customization, low-carbon activation technologies, and enhancements in environmental safety. Additionally, the establishment of a comprehensive lifecycle evaluation and standardization system is essential to transition the application of industrial solid-waste-based filling materials from empirical ratios to mechanism-driven approaches, ultimately achieving the dual objectives of green mining and the resource utilization of solid waste in mining operations. Full article

Porous carbons for CO₂ capture were synthesized from a sulfur-rich bituminous coal via a one-step method concurrently including carbonization and KOH activation. The activation parameters were controlled by varying KOH/coal mass ratios (1:1, 2:1, and 3:1) and temperatures (700 °C, 800 °C, and 900 °C) to optimize their CO₂ capture performance. The surface physicochemical structural properties of these porous carbons were characterized by applying a Brunauer–Emmett–Teller (BET) surface area analysis, scanning electron microscopy (SEM), X-ray photoelectron spectroscopy, and Raman spectroscopy. The results show that the S_BET of sample SCC-800-3 is as high as 2209 m²/g, the CO₂ adsorption capacity of sample SCC-700-2 at normal temperature and pressure reaches 3.46 mmol/g, and the CO₂/N₂ selectivity of sample SCC-700-1 reaches 24. The synergistic effect of moderate activation conditions ensures optimal pore evolution without compromising sulfur species retention. Furthermore, these porous carbons also demonstrate excellent cycling stability and thermal stability. The fitting of the adsorption isotherm model for all samples were further conducted. Adsorption isotherm modeling demonstrated superior fitting accuracy with the dual-parameter Freundlich and tri-parametric Redlich–Peterson formulations across all samples, indicating that the CO₂ capture by high-sulfur coal-based porous carbons belongs to multilayer adsorption and the carbon surface is heterogeneous. The CO₂ adsorption on porous carbon exhibits spontaneous, exothermic behavior according to the thermodynamic data. These findings confirm the great potential of high-sulfur coal-based porous carbons on the capture of CO₂. The presenting research provides a strategy that leverages the synergistic effect of in situ sulfur doping and milder activation conditions, achieving the high-efficiency utilization of high-sulfur coal resources and developing low-cost CO₂ capture materials. Full article

Elucidating the microbial–hydrochemical interactions in distinct functional zones of coal mines holds significant implications for groundwater pollution mitigation strategies in mining regions. Taking Xinji No. 2 Coal Mine as an example, 15 water samples (including surface water, goaf water, sump water, working face drainage, rock roadway water, and coal roadway water) were collected from six surface and underground areas for hydrochemical and microbial detection analysis. The results show that bacterial genera such as Exiguobacterium and Mycobacterium cannot adapt to high-salinity environments with elevated K⁺ + Na⁺ concentrations, showing negative correlation with TDS. Microbial communities related to sulfate serve as important indicators for microbial technology-based pollution control in coal mine groundwater, where sulfate-reducing bacteria (e.g., norank_f__Desulfuromonadaceae) can reduce SO₄²⁻ concentrations and improve mine water quality. Low dissolved oxygen (DO) concentrations lead to decreased abundance of aerobic microorganisms, hindering the formation of stable microbial communities in mines. Affected by mine water quality, the confluence of mine drainage into rivers results in HCO₃⁻ and SO₄²⁻ concentrations at the confluence being higher than upstream, which gradually return to upstream concentrations after entering the downstream. However, due to the influx of nitrogen cycle-related bacteria and organic matter from mine water into surface water, increased microbial physiological activities and carbon sources cause NO₃⁻ concentrations to increase more than tenfold. The formation stages of mine water quality exhibit regional characteristics, with goaf areas showing distinct hydrochemical components and microbial communities compared to other zones. Based on this research, new microbial approaches for groundwater pollution control in coal mining areas are proposed: (1) selecting and cultivating functional microorganisms (such as SRB and organic matter-degrading bacteria) to develop biological materials for mine water remediation; (2) regulating the transformation of elements by adjusting carbon sources and oxygen supply according to indigenous microbial requirements, thereby reducing pollutant concentrations in water bodies. Full article

The rapid pace of urbanization has led to excessive resource consumption and worsening environmental pollution, particularly in resource-based cities, where prolonged exploitation of mineral resources has resulted in dual challenges of ecological degradation and economic imbalance. Using Fushun, a resource-exhausted city still struggling with its transformation, as a case study, this research develops a progressive analytical framework that integrates the InVEST model, optimal parameter geographic detector, and multi-scale geographically weighted regression. This framework, comprising a sequence of analytical steps—single-factor analysis, interaction-factor analysis, global regression analysis, and geographically weighted regression analysis—enables a comprehensive exploration of the driving mechanisms behind ES changes in Fushun from 2000 to 2020. The results indicate the following: (1) Significant changes in ecosystem services were observed, with water yield and soil conservation showing a fluctuating upward trend, while carbon storage and habitat quality experienced slight declines. (2) Over time, the dominant drivers transitioned from primarily socio-economic factors to a synergistic influence of natural and human activities. GDP and land use intensity increasingly contributed to explaining ecosystem services through their interaction effects. (3) At the street scale, driving mechanisms exhibited spatial heterogeneity. For instance, the negative effects of built-up land and cultivated land were more pronounced in urban–rural transition zones, while elevation and NDVI had a more positive impact in ecological source areas. This framework provides systematic and targeted recommendations that offer data-driven insights to guide policies prioritizing regional ecological sustainability. Furthermore, it provides practical reference points for improving the ecological quality of other coal resource-exhausted cities undergoing incomplete transformations. Full article

Oil-in-water emulsions (O/W emulsions) are generally used to lubricate the cold rolling process of low-carbon steel. In addition to the obvious advantages of efficient lubrication and cooling of the process, there are also some disadvantages, mainly related to emulsion bath maintenance, subsequent production steps and waste disposal. In some application areas, Oil-Free Lubricants (OFL’s) have been shown to be at least equally effective in decreasing friction and wear as conventional oil-based lubricants, while resulting in benefits related to waste disposal. In 2023, a project named “Transfer of aqueous oil free lubricants into steel cold rolling practice” (acronym ‘RollOilFreeII’) began, with it receiving funding from the Research Fund for Coal and Steel (RFCS). This project aims at an industrial application of Oil-Free Lubricants in the steel cold rolling process. The project builds on the work of the ‘RollOilFree’ project (also carried out in the RFCS-framework). This article briefly recapitulates the findings in the RollOilFree project and describes the objectives, benefits, activities and first results of the RollOilFreeII project. Notably, a pilot mill trial at high speed has been carried out, showing a good performance of the investigated OFLs. Back-calculated friction values were equal to, or even slightly lower than, reference O/W emulsions. The strip cleanliness with OFLs is much better than it is with the reference O/W emulsions. Only for a very thin product, as is the case in tinplate rolling, does the direct application of a conventional O/W dispersion (a high-particle-sized O/W emulsion) give a better performance than the investigated OFLs. Further development of OFLs should focus on this aspect. Full article