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Keywords = chloride salt erosion

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17 pages, 5435 KiB  
Article
Sustainable Wind Erosion Control in Arid Regions: Enhancing Soil Stability Using Aluminum Chloride-Modified Soybean Urease-Induced Carbonate Precipitation Technology
by Liangliang Li, Jin Zhu, Jie Peng, Renjie Wei, Di Dai, Lingxiao Liu, Jia He and Yufeng Gao
Sustainability 2025, 17(13), 5753; https://doi.org/10.3390/su17135753 - 23 Jun 2025
Viewed by 341
Abstract
In arid and semi-arid areas, soil is blown up by the wind because of its loose structure. Wind erosion causes soil quality and fertility loss, land degradation, air pollution, disruption of ecological balance, and agricultural and livestock losses. Consequently, there is an immediate [...] Read more.
In arid and semi-arid areas, soil is blown up by the wind because of its loose structure. Wind erosion causes soil quality and fertility loss, land degradation, air pollution, disruption of ecological balance, and agricultural and livestock losses. Consequently, there is an immediate imperative for methods to mitigate the impacts of wind erosion. SICP (soybean urease-induced carbonate precipitation) has emerged as a promising biogeotechnical technology in mitigating wind erosion in arid and semi-arid regions. To enhance bio-cementation efficacy and treatment efficiency of SICP, aluminum chloride (AlCl3) was employed as an additive to strengthen the SICP process. Multiple SICP treatment cycles with AlCl3 additive were conducted on Tengger Desert sand specimens, with the specimens treated without AlCl3 as the control group. The potential mechanisms by which AlCl3 enhances SICP may have two aspects: (1) its flocculation effect accelerates the salting-out of proteinaceous organic matter in the SICP solution, retaining these materials as nucleation sites within soil pores; (2) the highly charged Al3+ cations adsorb onto negatively charged sand particle surfaces, acting as cores to attract and coalesce free CaCO3 in solution, thereby promoting preferential precipitation at particle surfaces and interparticle contacts. This mechanism enhances CaCO3 cementation efficiency, as evidenced by 2.69–3.89-fold increases in penetration resistance at the optimal 0.01 M AlCl3 concentration, without reducing CaCO3 production. Wind erosion tests showed an 88% reduction in maximum erosion rate (from 1142.6 to 135.3 g·m−2·min−1), directly correlated with improved microstructural density observed via SEM (spherical CaCO3 aggregates at particle interfaces). Economic analysis revealed a 50% cost reduction due to fewer treatment cycles, validating the method’s sustainability. These findings highlight AlCl3-modified SICP as a robust, cost-effective strategy for wind erosion control in arid zones, with broad implications for biogeotechnical applications. Full article
(This article belongs to the Section Pollution Prevention, Mitigation and Sustainability)
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14 pages, 3279 KiB  
Article
Mechanical and Pore Properties of Foam Concrete Under Salt Erosion Environment
by Weihong Huang, Jiankun Liu, Qinyuan Shi and Weiwei Niu
Materials 2025, 18(12), 2810; https://doi.org/10.3390/ma18122810 - 15 Jun 2025
Viewed by 484
Abstract
This study investigates the evolution of the macro- and micro-scale properties of foamed concrete under different saline environments, including sulfate, chloride, and composite salt conditions. The research focuses on the changes in compressive strength, pore structure, and hydration products of the material. Through [...] Read more.
This study investigates the evolution of the macro- and micro-scale properties of foamed concrete under different saline environments, including sulfate, chloride, and composite salt conditions. The research focuses on the changes in compressive strength, pore structure, and hydration products of the material. Through full-immersion tests and compressive strength measurements, combined with microstructural characterization techniques such as mercury intrusion porosimetry (MIP) and thermogravimetric analysis (TG), the deterioration mechanisms of foamed concrete under salt attack are systematically explored. The results indicate that Sulfate ions exhibit the most aggressive erosion effect, and the presence of chloride ions can produce a “passivation” effect which partially mitigates the damage caused by sulfate ions. Moreover, increasing the material density and incorporation of mineral admixtures contributes to pore structure refinement, significantly enhancing resistance to salt attack. These findings provide a theoretical basis for the practical application of foamed concrete under a complex salt erosion environment. Full article
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16 pages, 4660 KiB  
Article
Erosion Resistance of Iron Ore Tailings as Aggregate for Manufacturing of Cement-Based Materials
by Shuang Liu, Kangning Liu, Jing Wu and Sheliang Wang
Buildings 2025, 15(10), 1741; https://doi.org/10.3390/buildings15101741 - 21 May 2025
Viewed by 449
Abstract
Cement-based materials used in China’s coastal and salt lake areas in the northwest are exposed to long-term chloride corrosion, which deteriorates the materials and substantially reduces the durability of the structures. This study investigates the chlorine ion erosion resistance in salt spray environments [...] Read more.
Cement-based materials used in China’s coastal and salt lake areas in the northwest are exposed to long-term chloride corrosion, which deteriorates the materials and substantially reduces the durability of the structures. This study investigates the chlorine ion erosion resistance in salt spray environments of cement-based materials made with iron ore tailings (IOTs) as an aggregate (namely, IOTCs). The compressive strength, mass loss, and relative dynamic elastic modulus (RDEM) macroscopic performance of IOTC undergoing different chloride diffusion times (0–180 d) were explored in detail. Chloride ion profiles at 0–180 d were analyzed via chemical titration, while X-ray computed tomography (CT) and scanning electron microscopy (SEM) were employed to characterize microstructural evolution. The results demonstrate that IOTC exhibited superior chloride resistance compared to conventional concrete (GC). While both materials showed early strength gain (<60 d) due to hydration and pore-filling effects, IOTC experienced only a 23.9% strength loss after long-term exposure (180 d) significantly less than the 37.2% reduction in GC. Chloride profiling revealed that IOTC had 43.5% lower free chloride ions (Cf) and 32% lower total chloride ions (Ct) at 1 mm depth after 180 d, alongside reduced chloride diffusion coefficients (Da). The CT analysis revealed that IOTC exhibited a significantly denser and more uniformly distributed pore structure than GC, with a porosity of only 0.67% under chloride-free conditions. SEM confirmed IOTC’s more intact matrix and fewer microcracks. Full article
(This article belongs to the Section Building Energy, Physics, Environment, and Systems)
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15 pages, 6837 KiB  
Article
Research on the Influence of Recycled Fine Powder on Chloride Ion Erosion of Concrete in Different Chloride Salt Environments
by Lijun Chen, Gang Zhao and Ying Li
Materials 2025, 18(9), 2018; https://doi.org/10.3390/ma18092018 - 29 Apr 2025
Cited by 1 | Viewed by 379
Abstract
The Qinghai–Tibet Plateau features a high-altitude, cold, and arid climate, with harsh environmental conditions. It is also one of the regions in China where chloride-rich salt lakes are abundant. These circumstances pose significant challenges to the durability of concrete. This study explored the [...] Read more.
The Qinghai–Tibet Plateau features a high-altitude, cold, and arid climate, with harsh environmental conditions. It is also one of the regions in China where chloride-rich salt lakes are abundant. These circumstances pose significant challenges to the durability of concrete. This study explored the impact of recycled fine powders (RFP) on the resistance of concrete to chloride ion erosion. To evaluate this, a 3.5% sodium chloride solution and Qarhan Salt Lake brine were employed as erosion media. The depth and concentration of chloride ion penetration, the free chloride ion diffusion coefficient (Df), and the microstructure of the concrete were measured. The results demonstrated that when the replacement rate of RFP was 20%, the concrete displayed excellent resistance to chloride ion erosion in both the sodium chloride solution and the Salt Lake brine. XRD analysis and SEM images revealed that the addition of RFP enabled the concrete to bind more Cl to form Friedel’s salt, which filled the pores of the concrete and reduced the diffusion of Cl within the concrete. Moreover, as the soaking time extended continuously, the erosion and damage effects of the Salt Lake brine solution on the concrete were more severe than those of the sodium chloride solution. Full article
(This article belongs to the Section Construction and Building Materials)
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29 pages, 5912 KiB  
Review
Mechanical Performance of Asphalt Materials Under Salt Erosion Environments: A Literature Review
by Wensheng Wang, Qingyu Zhang, Jiaxiang Liang, Yongchun Cheng and Weidong Jin
Polymers 2025, 17(8), 1078; https://doi.org/10.3390/polym17081078 - 16 Apr 2025
Viewed by 471
Abstract
Asphalt pavements are subjected to both repeated vehicle loads and erosive deterioration from complicated environments in service. Salt erosion exerts a serious negative impact on the service performance of asphalt pavements in salt-rich areas such as seasonal frozen areas with snow melting and [...] Read more.
Asphalt pavements are subjected to both repeated vehicle loads and erosive deterioration from complicated environments in service. Salt erosion exerts a serious negative impact on the service performance of asphalt pavements in salt-rich areas such as seasonal frozen areas with snow melting and deicing, coastal areas, and saline soils areas. In recent years, the performance evolution of asphalt materials under salt erosion environments has been widely investigated. However, there is a lack of a systematic summary of salt erosion damage for asphalt materials from a multi-scale perspective. The objective in this paper is to review the performance evolution and the damage mechanism of asphalt mixtures and binders under salt erosion environments from a multi-scale perspective. The salt erosion damage and damage mechanism of asphalt mixtures is discussed. The influence of salt categories and erosion modes on the asphalt binder is classified. The salt erosion resistance of different asphalt binders is determined. In addition, the application of microscopic test methods to investigate the salt damage mechanism of asphalt binders is generalized. This review finds that the pavement performance of asphalt mixtures decreased significantly after salt erosion. A good explanation for the salt erosion mechanism of asphalt mixtures can be provided from the perspective of pores, interface adhesion, and asphalt mortar. Salt categories and erosion modes exerted great influences on the rheological performance of asphalt binders. The performance of different asphalt binders showed a remarkable diversity under salt erosion environments. In addition, the evolution of the chemical composition and microscopic morphology of asphalt binders under salt erosion environments can be well characterized by Fourier Infrared Spectroscopy (FTIR), Gel Permeation Chromatography (GPC), and microscopic tests. Finally, the major focus of future research and the challenges that may be encountered are discussed. From this literature review, pore expansion mechanisms differ fundamentally between conventional and salt storage asphalt mixtures. Sulfate ions exhibit stronger erosive effects than chlorides due to their chemical reactivity with asphalt components. Molecular-scale analyses confirm that salt solutions accelerate asphalt aging through light-component depletion and heavy-component accumulation. These collective findings from prior studies establish critical theoretical foundations for designing durable pavements in saline environments. Full article
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15 pages, 4599 KiB  
Article
The Effect of Chloride Ions Morphology on the Properties of Concrete Under Dry and Wet Conditions
by Minhang Zhang, Zhanquan Yao, Meng Gao and Hailong Wang
Sustainability 2025, 17(7), 2884; https://doi.org/10.3390/su17072884 - 24 Mar 2025
Viewed by 681
Abstract
In order to explore a model for the deterioration rate law and mechanism of concrete performance in salt lake water or sea water, the mixed sand concrete test of different forms of chloride ion erosion under a dry–wet cycle was simulated in the [...] Read more.
In order to explore a model for the deterioration rate law and mechanism of concrete performance in salt lake water or sea water, the mixed sand concrete test of different forms of chloride ion erosion under a dry–wet cycle was simulated in the laboratory. The compressive strength and penetration depth were used to characterize the structural degradation degree of mixed sand concrete. The performance degradation of mixed sand concrete was analyzed through field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD), thermogravimetry (TG), and nuclear magnetic resonance (NMR) testing. Experimental investigations have revealed that, at an age of 140 days and under alternating wet–dry conditions, liquid chloride ion erosion results in a 17.47% reduction in the compressive strength of blended sand concrete, accompanied by an erosion depth of 28.077 mm. This erosion progresses from the exterior towards the interior of the material. Conversely, gaseous chloride ion erosion exhibits a bidirectional penetration pattern. When subjected to gaseous chloride ion erosion, the compressive strength of blended sand concrete decreases by 31.36%, with an associated erosion depth of 38.008 mm. This exposure subjects the structure to heightened crystalline pressures, leading to severe deterioration of both the micro-porous structure within the concrete and the dense structure of hydration products. Consequently, the overall extent of structural damage is more pronounced, and the rate of degradation progression is accelerated. Under the action of liquid chloride ion erosion, the degradation of mixed sand concrete structure is caused by dry–wet fatigue, crystallization pressure, chloride salt erosion and calcium ion dissolution. Under the action of spray-born chloride erosion, the degradation of the mixed sand concrete structure is caused by dry–wet fatigue, crystallization pressure, chloride salt erosion, and calcium ion dissolution, among which crystallization degradation plays a major role. In line with the engineering standards for the utilization of vast desert resources in Inner Mongolia and the long-term service of concrete in the Hetao Irrigation District, our approach contributes to the achievement of sustainable development. Full article
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32 pages, 8768 KiB  
Article
Soil Salinization and Ancient Hulled Wheat: A Study on Antioxidant Defense Mechanisms
by Ridvan Temizgul
Plants 2025, 14(5), 678; https://doi.org/10.3390/plants14050678 - 22 Feb 2025
Cited by 1 | Viewed by 637
Abstract
Soil salinization, which is second only to soil erosion in terms of soil degradation, significantly hinders crop growth and development, leading to reduced yields. This study investigated the enzymatic and non-enzymatic antioxidant defense mechanisms of four ancient hulled wheat species under salt stress, [...] Read more.
Soil salinization, which is second only to soil erosion in terms of soil degradation, significantly hinders crop growth and development, leading to reduced yields. This study investigated the enzymatic and non-enzymatic antioxidant defense mechanisms of four ancient hulled wheat species under salt stress, with and without exogenous glycine betaine (0.5 mM). We aimed to assess the salt tolerance of these species and their potential for cultivation in saline/sodic soils. Our findings indicate that sodium and potassium chloride concentrations exceeding 100 mM induce significant stress in hulled wheat. However, combined salt stress (sodium and potassium chloride) reduced this stress by approximately 20–30%. Furthermore, exogenous glycine betaine supplementation almost completely alleviated the negative effects of salt stress, particularly in Triticum boeoticum. This species exhibited a remarkable ability to restore normal growth functions under these conditions. Our results suggest that ancient hulled wheat, especially T. boeoticum, may be a promising candidate for cultivation in sodium-saline soils. By supplementing with potassium fertilizers in addition to nitrogen, plants can effectively control salt influx into their cells and maintain intracellular K+/Na+ balance, thereby mitigating the adverse effects of salinity stress. This approach has the potential to increase crop yields and enhance food security in saline environments. Full article
(This article belongs to the Special Issue Plant Challenges in Response to Salt and Water Stress)
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17 pages, 9239 KiB  
Article
Enhancing the Salt Frost Durability of Concrete with Modified Epoxy Composite Coating
by Lu Cong, Yanchao Wang and Xuekai Gao
Materials 2025, 18(4), 737; https://doi.org/10.3390/ma18040737 - 7 Feb 2025
Cited by 1 | Viewed by 748
Abstract
A durable and easy-to-operate treatment, modified epoxy composite coating (MECC), was proposed in this study as a potential alternative to traditional epoxy resin protectants to enhance the protection of concrete structures. This new material consists of epoxy resin as the base material, dimethyl [...] Read more.
A durable and easy-to-operate treatment, modified epoxy composite coating (MECC), was proposed in this study as a potential alternative to traditional epoxy resin protectants to enhance the protection of concrete structures. This new material consists of epoxy resin as the base material, dimethyl carbonate as the solvent, and modified amines and polyaniline as a composite curing agent that reacts with epoxy resin to form a film over the surface of concrete, thus protecting concrete structures from surface cracking, peeling, and spalling when exposed to chloride. Salt frost resistance tests indicated that MECC specimens had lower water absorption and much higher salt frost resistance. Compared with non-coating (NS) specimens, after 200 freeze–thaw cycles, the relative dynamic elastic modulus (RDEM) was 21.62% higher, and the mass loss was merely 19.14% of that of the NS specimens. Better performance was achieved as compared with ordinary epoxy resin coating (EC) and silicate coating (SC) too. After 120 days of erosion in 10.0% NaCl, the coating could effectively prevent environmental liquids and chloride from intruding through the cracks. The reason behind the increased salt frost durability is that treatment with MECC improved the internal structure of concrete and made its surface dense enough to prevent the intrusion of environmental liquids and chloride. Under repeated freezing and thawing, the degree of chloride-induced damage and the icing pressure inside the concrete were greatly reduced. This relieved the frost damage inside the concrete and elongated the service life of the concrete. Full article
(This article belongs to the Section Construction and Building Materials)
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17 pages, 5853 KiB  
Article
A Study of Composite Salt Erosion Resistance of Nano-Modified Cement Mortar in Early Ages
by Jia Guo, Tao Zheng, Fei Mou, Yang Qin, Zhi Wang, Shiyi Zhang and Hui Li
Buildings 2025, 15(2), 278; https://doi.org/10.3390/buildings15020278 - 18 Jan 2025
Cited by 1 | Viewed by 1147
Abstract
Corrosion of traditional cement mortar is a critical issue in karst areas. Composite salt, i.e., sulfate–chloride salt, represents a typical corrosion agent due to the abundance of Cl and SO42− ions in such geological environments. In this study, we used [...] Read more.
Corrosion of traditional cement mortar is a critical issue in karst areas. Composite salt, i.e., sulfate–chloride salt, represents a typical corrosion agent due to the abundance of Cl and SO42− ions in such geological environments. In this study, we used nano-metakaolin to enhance the physical and mechanical properties of cement mortar in the early aging stages, simulating groundwater corrosion by a compound salt solution in the karst region. The appearance and the change in the flexural/compressive strength of cement mortar upon the nano-metakaolin addition in the early aging stages under dry and wet cycling conditions were analyzed and combined with the results of scanning electron microscopy, thermogravimetric analysis, and other methods, revealing the underpinning mechanism behind the function changes of nano-metakaolin-modified cement mortar. The results show that nano-metakaolin effectively promotes cement hydration in the early aging stages. The flexural/compressive strength after 7 days of aging with 1% of added nano-metakaolin increased by 10.38% and 4.41%, respectively, compared to ordinary cement mortar. Furthermore, adding 1–5% of nano-metakaolin under dry and wet cycling and the coupling effect of chloride and sulfate erosion effectively reduce the damage of harmful ions on the cement mortar, leading to evident corrosion inhibition. The generation of hydration products increased after adding the Ghanaian metakaolin, filling the microcracks and micropores, and increasing the overall microstructural compactness. Full article
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17 pages, 10443 KiB  
Article
Verification of Interaction Between Cl Erosion and Carbonation in Marine Concrete
by Maohua Zhang, Lin Du and Ronghua Xu
J. Mar. Sci. Eng. 2025, 13(1), 97; https://doi.org/10.3390/jmse13010097 - 7 Jan 2025
Viewed by 880
Abstract
Marine concrete frequently experiences performance degradation due to the combined effects of chloride ion (Cl) erosion and carbonation. While many studies have examined the separate effects of Cl erosion and carbonation, their combined impact on concrete is still debated. Investigating [...] Read more.
Marine concrete frequently experiences performance degradation due to the combined effects of chloride ion (Cl) erosion and carbonation. While many studies have examined the separate effects of Cl erosion and carbonation, their combined impact on concrete is still debated. Investigating the interaction mechanisms between Cl erosion and carbonation is crucial for improving the durability of concrete structures. This study utilizes a method where concrete specimens are immersed in artificial seawater with NaCl concentrations of 5%, 10%, and 15% prior to carbonation, with carbonation depth serving as a key indicator for analyzing the impact of Cl erosion on carbonation. Both carbonation-treated and standard concrete specimens are immersed in 5% artificial seawater to evaluate the impact of carbonation on chloride erosion, with the free chloride content in the concrete serving as the assessment criterion. Scanning electron microscopy (SEM) is employed to examine the microstructure of the concrete, elucidating the interplay between Cl erosion and carbonation. This study reveals that (1) Cl erosion hinders concrete carbonation as NaCl crystals and Friedel’s salt in the pores limit CO2 penetration, with this effect intensifying at higher artificial seawater concentrations; (2) carbonation has a dual impact on Cl erosion: in fully carbonated areas, carbonation products block pores and restrict Cl diffusion, while at the interface between carbonated and non-carbonated zones, carbonation depletes Ca(OH)2, reducing Cl binding capacity, increasing free Cl content, and promoting Cl diffusion. Full article
(This article belongs to the Section Ocean Engineering)
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18 pages, 4400 KiB  
Article
Investigation of Chloride Salt Erosion on Asphalt Binders and Mixtures: Performance Evaluation and Correlation Analysis
by Xin Qiu, Jianghui Deng, Qinghong Fu, Yunxi Lou, Yingci Ye and Dingchuan Zhang
Materials 2025, 18(1), 156; https://doi.org/10.3390/ma18010156 - 2 Jan 2025
Cited by 2 | Viewed by 753
Abstract
Asphalt pavement, widely utilized in transportation infrastructure due to its favourable properties, faces significant degradation from chloride salt erosion in coastal areas and winter deicing regions. In this study, two commonly used asphalt binders, 70# base asphalt and SBS (Styrene–Butadiene–Styrene)-modified asphalt, were utilized [...] Read more.
Asphalt pavement, widely utilized in transportation infrastructure due to its favourable properties, faces significant degradation from chloride salt erosion in coastal areas and winter deicing regions. In this study, two commonly used asphalt binders, 70# base asphalt and SBS (Styrene–Butadiene–Styrene)-modified asphalt, were utilized to study the chloride salt erosion effect on asphalt pavement by immersing materials in laboratory-prepared chloride salt solutions. The conventional properties and adhesion of asphalt were assessed using penetration, softening point, ductility, and pull-off tests, while Fourier transform infrared spectroscopy (FTIR) elucidated the erosion mechanism. The Marshall stability test, freeze–thaw splitting test, and Cantabro test were applied to study the effects of chloride exposure on the strength, water stability, and structural integrity of the asphalt mixture. Finally, the grey correlation analysis was employed to assess the impact of chloride salt erosion on the performance of asphalt binders and mixtures. The findings highlight that chloride salt erosion reduces penetration and ductility in both types of asphalt binders, raises the softening point, and weakens asphalt–aggregate adhesion, confirmed as a primarily physical effect by FTIR analysis. Asphalt mixtures showed decreased strength and water stability, intensifying these impacts at higher chloride concentrations and longer erosion duration. SBS-modified asphalt binders and mixtures exhibited greater resistance to chloride salt erosion, particularly in adhesion, as demonstrated by the Cantabro and pull-out tests. Grey relational analysis revealed that erosion duration is the most influential factor, with TSR and softening point emerging as the most responsive indicators of chloride-induced changes. These findings offer critical insights for practice, providing evidence-based guidance for designing and constructing asphalt pavements in environments with high chloride levels. Full article
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19 pages, 5918 KiB  
Article
Impact of Various Erosive Environments on the Durability of POM Fiber-Reinforced Ultra-High-Performance Concrete
by Jingliang Dong, Yingliang Zong, Xiaopeng Shang, Xiaolei Chen, Zhen Tu, Ren Jiang and Zebing Zhu
Buildings 2024, 14(12), 4048; https://doi.org/10.3390/buildings14124048 - 20 Dec 2024
Cited by 2 | Viewed by 782
Abstract
To address the durability challenges faced by traditional concrete in marine environments, this study focuses on polyoxymethylene (POM) fiber-reinforced ultra-high-performance concrete (PFUHPC) and, for the first time, systematically investigates the inhibitory effects of POM fibers on microstructural degradation and mechanical performance deterioration of [...] Read more.
To address the durability challenges faced by traditional concrete in marine environments, this study focuses on polyoxymethylene (POM) fiber-reinforced ultra-high-performance concrete (PFUHPC) and, for the first time, systematically investigates the inhibitory effects of POM fibers on microstructural degradation and mechanical performance deterioration of ultra-high-performance concrete under various erosive environments. The results indicated the following: (1) The mass loss rate and compressive strength degradation in PFUHPC under different erosive environments initially increased and then decreased, demonstrating that the inclusion of POM fibers delayed corrosion and significantly improved the durability and stability of the material’s performance. (2) Compared to the natural environment, after 180 days of immersion in different erosive environments (seawater immersion, wet–dry cycles in seawater, chloride salt immersion, sulfate salt immersion, and complex salt immersion), the compressive strength degradations were observed to be 4.8%, 9.7%, 6.8%, 11.7%, and 10.7%. (3) Microscopic analysis after 180 days revealed that the main corrosion products were gypsum, ettringite, and Friedel’s salt (calcium chloroaluminate). Under the environments of seawater immersion and cyclic wetting and drying, the low concentrations of chloride and sulfate ions resulted in fewer corrosion products and a denser matrix. The primary corrosion product under the chloride salt immersion was Friedel’s salt, which led to surface cracking and microporosity, while under the sulfate immersion, gypsum and ettringite were predominant, resulting in more porous and loosely bound hydration products and more severe corrosions. Full article
(This article belongs to the Special Issue Advanced Studies in Structure Materials—2nd Edition)
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21 pages, 15978 KiB  
Article
Attenuation Law of Performance of Concrete Anti-Corrosion Coating under Long-Term Salt Corrosion
by Tao Fan, Yongchang Wu, Mingda Yang, Peng Xu, Yongqing Li, Laifa Wang and Huaxin Chen
Coatings 2024, 14(10), 1249; https://doi.org/10.3390/coatings14101249 - 30 Sep 2024
Cited by 2 | Viewed by 1423
Abstract
In saline soil areas, the concrete piers of concrete bridges experience long-term corrosion, mainly caused by chloride salts due to alternating temperature changes. Waterborne concrete coatings are prone to failure in this aggressive salt environment. Implementing coating protection measures can improve the durability [...] Read more.
In saline soil areas, the concrete piers of concrete bridges experience long-term corrosion, mainly caused by chloride salts due to alternating temperature changes. Waterborne concrete coatings are prone to failure in this aggressive salt environment. Implementing coating protection measures can improve the durability of concrete and enhance the service life of bridges. However, the effectiveness and longevity of coatings need further research. In this paper, three types of waterborne concrete anti-corrosion coatings were applied to analyze the macro and micro surface morphology under wet–dry cycles and long-term immersion conditions. Various indicators such as glossiness, color difference, and adhesion of the coatings were tested during different cyclic periods. The chloride ion distribution characteristics of the buried concrete coatings in saline soil, the macro morphology analysis of chloride ion distribution regions, and the micro morphology changes of the coatings under different corrosion times were also investigated. The results showed that waterborne epoxy coatings (ES), waterborne fluorocarbon coatings (FS), and waterborne acrylic coatings (AS) all gradually failed under long-term salt exposure, with increasing coating porosity, loss of internal fillers, and delamination. The chloride ion content inside the concrete decreased with increasing depth at the same corrosion time, while the chloride ion content at the same depth increased with time. The chloride ion distribution boundary in the cross-section of concrete with coating protection was not significant, while the chloride ion distribution boundary in the cross-section of untreated concrete gradually contracted towards the concrete core with increasing corrosion time. During the corrosion process in saline soil, the coatings underwent three stages: adherence of small saline soil particles, continuous increase in adhered material area, and multiple layers of uneven coverage by saline soil. The failure process of the coatings still required erosive ions to infiltrate the surface through micropores. The predicted lifespans of FS, ES, and AS coatings, obtained through weighted methods, were 2.45 years, 2.48 years, and 2.74 years, respectively, which were close to the actual lifespans observed in salt environments. The developed formulas effectively reflect the corrosion patterns of different resin-based coatings under salt exposure, providing a basis for accurately assessing the corrosion behavior and protective effectiveness of concrete under actual environmental factors. Full article
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26 pages, 4287 KiB  
Review
Advances in Highly Ductile Concrete Research
by Jingjing He, Zhibin Huang, Xuezhi Wang, Ming Xin, Yong Zhang and Haodan Lu
Materials 2024, 17(18), 4596; https://doi.org/10.3390/ma17184596 - 19 Sep 2024
Viewed by 1666
Abstract
In recent years, high-ductility concrete (HDC) has gradually become popular in the construction industry because of its excellent ductility and crack resistance. Concrete itself is a kind of building material with poor tensile properties, and it is necessary to add a large number [...] Read more.
In recent years, high-ductility concrete (HDC) has gradually become popular in the construction industry because of its excellent ductility and crack resistance. Concrete itself is a kind of building material with poor tensile properties, and it is necessary to add a large number of steel bars to improve its tensile properties, which increases the construction cost of buildings. However, most of the research studies on high-ductility concrete are scattered. In this paper, the basic mechanical properties of high-ductility concrete and the effects of dry and wet cycles, freeze–thaw cycles, and salt erosion on the durability of high-ductility concrete are obtained by comprehensive analysis. The results show that the tensile properties of HDC can be significantly improved by adding appropriate fiber. When the volume fraction of steel fiber is 2.0%, the splitting tensile strength of concrete is increased by 98.3%. The crack width threshold of concrete chloride erosion is 55–80 μm, and when the crack width threshold is exceeded, the diffusion of CL-1 will be accelerated, and the HDC can control the crack within the threshold, thereby improving the durability of the concrete. Finally, the current research status of high-ductility concrete is analyzed, and the future development of high-ductility concrete is proposed. Full article
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17 pages, 4923 KiB  
Article
Effect of Chloride Salt Erosion on the Properties of Straw Fiber Reactive Powder Concrete
by Hangyang Wang, Kaiwei Gong, Bingling Cheng, Xi Peng, Hui Wang and Bin Xu
Coatings 2024, 14(8), 1069; https://doi.org/10.3390/coatings14081069 - 21 Aug 2024
Cited by 4 | Viewed by 1514
Abstract
Straw fibers are renowned for their cost-effectiveness, sustainability, and durability. They represent a promising natural reinforcement option for reactive powder concrete (RPC). This paper investigated the impact of straw fibers on RPC’s workability, mechanical performance (mechanical strength and flexural toughness), and electrical properties [...] Read more.
Straw fibers are renowned for their cost-effectiveness, sustainability, and durability. They represent a promising natural reinforcement option for reactive powder concrete (RPC). This paper investigated the impact of straw fibers on RPC’s workability, mechanical performance (mechanical strength and flexural toughness), and electrical properties (electrical resistance and AC impedance spectroscopy curves). The straw fiber volumes ranged from 1% to 4.0% of the total RPC volume. Specimens were cured under standard curing conditions for 3, 7, 14, and 28 days. Mechanical and electrical properties of the specimens were tested before chloride salt erosion. The mass loss and ultrasonic velocity loss of the samples were measured under NaCl freeze–thaw cycles (F-Cs). The mass loss, ultrasonic velocity loss, and mechanical strengths loss of the samples were measured under NaCl dry–wet alternations (D-As). The findings indicated that incorporating straw fibers enhanced RPC’s flexural strength, compressive strength, and flexural toughness by 21.3% to 45.76%, −7.16% to 11.62%, and 2.4% to 32.7%, respectively, following a 28-day curing period. The addition of straw fibers could augment the AC electrical resistance of the RPC by 10.17% to 58.1%. The electrical characteristics of the RPC adhered to series conduction models. A power function relationship existed between the electrical resistance and mechanical strengths of the RPC. After 10 NaCl D-As, the mass loss rate, ultrasonic velocity loss rate, flexural strength, and compressive strength loss rates of the RPC decreased by 0.42% to 1.68%, 2.69% to 6.73%, 9.6% to 35.65%, and 5.41% to 34.88%, respectively, compared to blank samples. After undergoing 200 NaCl F-Cs, the rates of mass loss and ultrasonic velocity loss of the RPC decreased by 0.89% to 1.01% and 6.68% to 8.9%, respectively. Full article
(This article belongs to the Special Issue Surface Engineering and Mechanical Properties of Building Materials)
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