Search Results (21)

This study investigates the production of biomass briquettes using waste coconut shell charcoal and cinnamon sawdust, bound by eco-friendly, non-edible binders: cassava peel starch, giant taro starch, and pine resin. The production process involved carbonization of coconut shells, followed by crushing, blending with sawdust, pressing, and a 12-day sun-drying period. The briquettes were tested for calorific value, density, compressive strength, and shatter resistance. The calorific values ranged from 26.07–31.60 MJ/kg, meeting the industrial standards, while densities varied between 0.83 g/cm³ and 1.14 g/cm³, ensuring compactness and efficient combustion. Among the binders, cassava peel starch provided the best bonding strength, resulting in high-density briquettes with superior durability and energy release, showing a calorific value and compressive strength of 2.11 MPa. Giant taro starch also improved durability, though with slightly lower calorific values but better bonding than pine resin. Pine resin, while contributing to high calorific values, reduced compressive strength with increased resin content, making it less suitable for high mechanical strength applications. Proximate analysis revealed that cassava peel starch-based briquettes had moisture content from 6.5% to 8.6%, volatile matter from 15.2% to 23.5%, ash content from 2.1% to 3.2%, and fixed carbon between 69% and 76.2%. Giant taro starch-based briquettes exhibited 63.2% to 75% fixed carbon, while pine resin-based briquettes had the highest fixed carbon content (66.4% to 78.3%), demonstrating the potential of non-edible adhesives for sustainable, high-performance fuel production. Full article

Utilizing new and renewable energy sources, particularly coconut shell charcoal briquettes, represents a crucial solution in addressing the limitations of fossil energy sources and combating climate change. The objective of this study is to design, fabricate, and test a mixing machine tailored to the requirements of micro-, small-, and medium-sized enterprises (MSMEs) in the briquette industry. The target is a minimum output of 100 kg per hour, meeting the quality standards outlined in SNI NO. 01/6235/2000. The composition used consisted of 100% charcoal, 4% adhesive flour, and 25% water. Various testing durations—4 min, 8 min, and 12 min—were employed. Optimal mixing of these components was achieved using a machine measuring 1130 × 750 × 700 mm, rotating at 44.4 rpm, and powered by a 2HP motor. The most effective mixing duration was found to be 12 min, resulting in a total mixed mass of 25.8 kg. Full article

This study aimed to determine the nutritional composition of Synodontis membranaceus, Clarias gariepinus and Labeo senegalensis smoked with firewood (FW), wood charcoal (WC) and charcoal briquettes (CBs) and also to investigate the efficiency, drying capacity and cost-effectiveness of the fuels. A sensory assessment of the smoked fish was conducted. Proximate analysis of the smoked fish was conducted for moisture, ash, crude lipids and crude proteins. Proximate values for smoked C. gariepinus were significantly different (p < 0.05) across the three fuels. Only moisture and crude protein were significantly different in smoked L. senegalensis, while in S. membranaceus, all proximate values were significantly different except ash (p > 0.05). Protein retention was higher in WC-smoked fish. CBs dried the fish moisture (84.85%) to the level required to halt deterioration within a reasonable time (15.6 h) and was cheaper (NGN 795) than FW and WC. CBs also had higher fuel efficiency (0.76) compared to FW and WC. The organoleptic properties of the fish smoked were generally acceptable. Full article

The steel industry accounts, according to the International Energy Agency, for ~6.7% of global CO₂ emissions, and the major portion of its contribution is from steelmaking via the blast furnace (BF) route. In the short term, a significant reduction in fossil CO₂ emissions can be achieved through the introduction of bio-coal into the BF as part of cold bonded briquettes, by injection, or as part of coke. The use of bio-coal-containing residue briquettes was previously demonstrated in industrial trials in Sweden, whereas bio-coal injection was only tested on a pilot scale or in one-tuyere tests. Therefore, industrial trials replacing part of the pulverized coal (PC) were conducted. It was concluded that the grinding, conveying, and injection of up to 10% of charcoal (CC) with PC can be safely achieved without negative impacts on PC injection plant or BF operational conditions and without losses of CC with the dust. From a process point of view, higher addition is possible, but it must be verified that grinding and conveying is feasible. Through an experimentally validated computational fluid flow model, it was shown that a high moisture content and the presence of oversized particles delay devolatilization and ignition, lowering the combustion efficiency. By using CC with similar heating value to PC, compositional variations in the injected blend are not critical. Full article

This paper presents a theoretical evaluation of the prices of mixed briquettes produced from coconut shells (CCS), banana peels (BNP), rattan waste (RWT), and sugarcane bagasse (SGC) and, on the other hand, an analysis of the economic viability of their use as a replacement for conventional household fuels (liquefied petroleum gas, fuelwood, and wood charcoal) in households in Cameroon. The investigation was carried out using the life cycle cost method on a typical household over a ten-year period with annual cooking energy requirements of 950 kWh_th. The SGC–CCS and SGC–RWT mixed briquettes with ratios higher than 7.75% and 11.1%, respectively, have prices lower than EUR 0.063/kWh_th. The Present Value of the Net Benefit is positive for the use of SGC–CCS and SGC–RWT mixed briquettes. The results show that by making the right mixes of residues, it is possible to obtain biomass briquettes that are less expensive than conventional fuels. Full article

Nitrocellulose (NC) is a conservative material that is used in a variety of applications, such as coating agents, biodegradable plastics, and propellant main charge. Nitrocellulose raw materials are easily obtained from lignocellulose sources, most notably cotton and wood pulp. The egg carton, a recycled paper waste designed for packaging and transporting eggs, is used in this study to make nitrocellulose in pulp form. The effects of different nitration durations (40, 50, and 60 min) from egg carton pulp bleached with various KOH concentrations (0.6 M, 1.0 M, and 1.5 M) on NC properties were evaluated. The accelerant properties of the NC of nitration time in 50 min were studied in a rice husk charcoal briquette. Rice husk charcoal briquettes are made in various ratios with nitrocellulose as an accelerant (97:3, 96:4, and 95:5). The NC was characterized using Fourier transform infrared (IR) spectroscopy and thermogravimetric (TG) analysis. 1.0 M of bleached egg carton pulp has the highest cellulose content (86.94%) with the presence of crystalline structure of cellulose at peak 1430 cm⁻¹ after the bleaching process. Meanwhile, different nitration times revealed that 50 min had the highest nitrogen content (7.97%) with a 1.23 degree of substitution (DS) value. Based on its TG analysis, NC 50 has met the requirements for use as an accelerant for briquettes, with an onset temperature of 91.60 °C and a weight loss of 62.60%. Infrared at peak 1640 cm⁻¹ confirmed the presence of NO₂ groups in nitrocellulose successfully formed by nitration. After the addition of nitrocellulose, the calorific value of the briquette increased from 13.54% to 15.47%. Fixed carbon and volatile matter showed the same pattern. The combustion of nitrocellulose-briquette has also been demonstrated by Td10% of degradation, which degraded between 310 and 345 °C. Full article

Nigeria has the potential to generate 12,522 MW of electricity, but can only dispatch 4000 MW, which is insufficient for a population of over 200 million people as of 2022. Therefore, Nigerians use solid fuels including firewood and charcoal as an alternative to insufficient electricity for domestic use. The consumption of firewood and charcoal in Nigeria is estimated at 23,745,458 tons and 4,828,689 tons, respectively in 2021, by far the most consumed domestic solid fuel sources in Nigeria. Although there are domestic solid fuel alternatives, such as dung, agricultural residues and coal, to firewood and wood charcoal, their sustainable adoption has been slow in Nigeria, indicating that there is insufficient knowledge of domestic solid fuel sources. This requires a review focused on assessing Nigeria’s national sources of solid fuels. This article presents an overview of the sources of domestic solid fuels in Nigeria, an exploration of different types of firewood and charcoal studies, the impact of solid fuels on climate change and the environment, health risks associated with solid fuel and biomass briquettes and pellets as domestic solid fuel alternatives to charcoal and firewood. The continued production and use of firewood and wood charcoal as domestic solid fuel sources encourage deforestation, desertification and greenhouse gas emission, which in turn pose a threat to a sustainable environment and good health. It is necessary to limit the felling of trees for firewood and charcoal production to curtail their negative impacts on the health of users and the environment. This review covered the thermal, mechanical and physical properties of briquette and pellet fuels as substitutions for firewood and charcoal. It was shown that employing briquettes and pellets as a source of solid fuel in the home will lessen the negative impacts that these fuels have on users’ health, the climate and the environment. Full article

COVID-19 severely impacted small industries in Indonesia and many collapsed. Sustainable education is essential to help small industries recover post-pandemic through an open innovation design program to improve small industries’ economic, social, and environmental performance. This paper examined the impacts of the sustainable education program implemented and explored open innovations suitable for the sustainability of small industries in developing countries, such as Indonesia, after the pandemic. This research employed a Participatory Action Research (PAR) approach involving academics, government, the community, and four small industries in West Java, Indonesia. Our findings reveal that the sustainable education program through learning activities and direct practice provides valuable knowledge and experience for small industries in designing economic, social, and environmental innovations. Open innovations post-pandemic suitable for small industries in Indonesia include simple business digitalization for company economic growth, the recruitment of people losing their jobs due to the pandemic to achieve social benefits, and innovations in using environmentally friendly packaging and charcoal briquette fuel as an environmental awareness effort. This study recommends that the open innovation designed for small industries be right on target and done using a participatory method to achieve sustainability after the COVID-19 pandemic. Full article

The article discusses the influence of briquetting/compaction parameters. This includes the effects of pressure and temperature on material density and the thermal conductivity of biomass compacted into briquette samples. Plant biomass mainly consists of lignin and cellulose which breaks down into simple polymers at the elevated temperature of 200 °C. Hence, the compaction pressure, compaction temperature, density, and thermal conductivity of the tested material play crucial roles in the briquetting and the torrefaction process to transform it into charcoal with a high carbon content. The tests were realized for samples of raw biomass compacted under pressure in the range from 100 to 1000 bar and at two temperatures of 20 and 200 °C. The pressure of 200 bar was concluded as the most economically viable in briquetting technology in the tests conducted. The conducted research shows a relatively good log relationship between the density of the compacted briquette and the compaction pressure. Additionally, higher compaction pressure resulted in higher destructive force of the compacted material, which may affect the lower abrasion of the material. Regarding heat transfer throughout the sample, the average thermal conductivity for the compacted biomass was determined at a value of 0.048 ± 0.001 W/(K∙m). Finally, the described methodology for thermal conductivity determination has been found to be a reliable tool, therefore it can be proposed for other applications. Full article

This paper characterizes the carbonization process in terms of the utilization of distillery waste in a laboratory-scale reactor. Due to the increase in market prices of wood and environmental protection laws, biomass waste, including distillery waste, is a potential source for biochar production. An experimental investigation of the carbonization process was carried out for different mixtures of distillery waste and oak sawdust. The obtained results showed that due to the European Standard, biochar from distillery waste could be used for the production of charcoal briquettes for barbecue applications. In addition, biochar from carbonization samples with 66, 50, and 33% distillery waste meet the standards defined by the International Biochar Initiative for HMs content. The analysis of the dynamics of the heating rate showed that adding wood to distillery waste significantly shortens the carbonization process, but this reduces the number of bio-oils produced and its calorific value. Full article

Self-reducing briquettes made with waste (silica fume, iron ore and charcoal fines) from the FeSi75 industry were studied. The objective was to determine if these briquettes could be used as a complementary load in submerged arc furnaces (SAF). Characterization of this waste was performed and the briquettes were produced without and with binders (Portland cement, hydrated lime, and sodium silicate), in accordance with the proportion of binder (2.50%; 5.00%; 7.50% and 10.00%). These self-reducing briquettes were tested for apparent density, porosity, shatter strength and resistance to hot degradation. To select the best briquettes, pre-established set points were used based on the scientific literature. Within this framework, only two treatments—out of a total of 52—met all the requirements of eligibility. In the two types of briquettes, the binder of solid silicate (5.00 and 7.50%) was produced with 15.00% of water. The briquettes have the following characteristics: apparent density: 1165 kg/m³ and 1247 kg/m³ respectively, porosity: 46.2% and 46.0%; shatter strength (1.50 m): 99.3% and 98.8%; and resistance to thermal degradation: 81.2% and 82.5%. Reduction tests to investigate the self-reducing character, under different heating temperatures (1750, 1800, 1850 and 2000 °C) were performed on these two treatments. The metallic phases that were identified by SEM/EDS analyses were Si, FeSi, FeSi₂, thus obtaining the production of FeSi50 and FeSi75, in addition to the formation of the SiC and slag. It was found that the values for SiO gas formation are in the same range as in the industrial FeSi furnace. From the results, it is possible to verify the potential for carbothermal reduction of these residues, but it is punctuated by the need for more research aimed at optimizing the mass percentage in the formulation. Full article

Grill-specific footprints for common fuel/grill types in the USA have been estimated from public information and data from a major grill manufacturer. In 2022, grill-specific footprints vary by a ratio of 9:1. A typical gas grill has the highest footprint; a wood-pellet grill is lowest; charcoal briquettes, electricity and super-efficient gas grills come in-between those two. Efficiency varies greatly for gas (natural gas or propane) grills: a typical gas grill has twice the footprint of a super-efficient one. In 2027, the footprint rankings could change considerably from 2022. With biofuel substitution, the super-efficient gas grill would move ahead of pellets. Electricity and charcoal could improve but would still place fifth and sixth. The range of grill-specific footprints could fall to 4.5:1, and within a much-lower range. The highest footprint in 2027 is almost 60% lower than 2022′s highest. Full article

Hydrochar (a solid product from hydrothermal carbonization of organic feedstock) and charcoal have the potential to substitute coke and coal consumption in the iron and steelmaking processes for reduction of greenhouse gas (GHG) emissions. Among steelmaking processes, melt carburization is an important but less-studied application. In this study, briquettes produced with mixture a of iron powder, hydrochar or charcoal powder, and binder were tested as iron melt recarburizers. It was found that the hydrochar briquettes have good mechanical properties, whereas those of charcoal briquettes were poor. Melt carburization with briquettes was performed in a lab induction furnace (10 kg) in two steps: firstly, by heating up some briquettes with charged electrolytic iron from room temperature up to 1600 °C, followed by the addition of some briquettes into the melt. Recarburization efficiency (RE) during the first step of carburization was found to be controlled by the amount of carbon content bound in the solid phase (fixed carbon) determined at 1200 °C. Thus, the REs of charcoal briquettes (70–72%) were higher than those of hydrochar (43–58%) due to the higher fixed carbon contents in charcoal. REs obtained from the second step were strongly affected by the amount of briquette losses during their addition into the iron melt, which correlate with the mechanical strengths of the briquettes. Thus, the REs for hydrochar briquettes (48–54%) were higher than those of charcoal (26–39%). This study proves the feasibility of using hydrochar and charcoal as liquid steel recarburizers. Full article

When the briquetting process of fine-grained material takes place in the roller press unit, the pressure reached is over a hundred megapascals. This parameter is a result, among other factors, of the geometry of a compaction unit and also the properties of the consolidated material. The pressure of the unit is not constant and the changes in value depend on a given place on the molding surface. By the process of generating different types of pressure on the surface of briquettes, their compaction is different as well. The distribution of temperature on the surface of the briquettes may determine the pressure used locally on them. Nevertheless, the distribution of stress in the briquetting material is still a subject of scientific study. However, it is known that the pressure exerted on the briquette is different for different compaction systems. The article includes authors’ further thermography studies on the classical pillow-shaped briquetting process (instead of the saddle-shaped ones that were previously conducted) of four materials (calcium hydroxide and water mixture, mill scale, charcoal fines and starch mixture, as well as a mixture of EAFD, scale, fine coke breeze, molasses, and calcium hydroxide). Immediately after the briquettes left the compaction zone, thermal images were taken of them, as well as forming rollers. Thermograms that were obtained and the variability of temperature at characteristic points of the surface of pillow-shaped briquettes were analyzed. They showed differences in temperature on the surface of briquettes. In all four cases, the highest briquette temperatures were recorded in their upper part, which proves their better densification in this part. The temperature differences between the lower and upper part of the briquettes ranged from 1.8 to 9.7 °C, depending on the mixture. Full article

This study aims to increase the quality and value of raw materials with a low higher heating value, HHV (secondary ingredients), but which is abundantly available throughout the year by mixing it with high HHV materials (main ingredients) to obtain quality and standardized charcoal products in accordance with the industrial product standards as approved for commercial use. As for the ingredients, charcoal A is Eucalyptus bark coal (EuBC) with an average HHV of 3779.98 cal/g, charcoal B is rice husk coal (RHC) with an average HHV of 4863.29 cal/g, and charcoal C is charcoal from a biomass power plant (CBPP) with an average HHV of 5991.18 cal/g. The results from the simplex-centroid mixture design method allowed increased quality and value of the biomass charcoal powder (raw material) that has a low heating value but is sufficiently available throughout the year due to the mixing of secondary ingredients with raw materials that have a high heating value (main ingredient). The charcoal briquettes production must be qualified and meet the industrial product standards, and be approved for commercial use. Full article