Search Results (11,342)

Four perovskite manganite samples, La_0.80Ag_0.20MnO₃ (LA), La_0.78Eu_0.02Ag_0.20MnO₃ (LEA), La_0.80Pb_0.05Ag_0.15MnO₃ (LPA), and La_0.77Eu_0.03Pb_0.05Ag_0.15MnO₃ (LEPA), were prepared by the Pechini sol–gel method. The samples were characterized by X-ray diffraction, scanning electron microscopy, energy-dispersive spectroscopy, X-ray photoelectron spectroscopy, and a magnetic property measurement system. A systematic investigation was conducted into the individual effects of Eu and Pb doping, as well as their co-doping, on the microstructural, magnetic and magnetocaloric properties of the materials. The results show that all samples are mainly composed of a rhombohedral perovskite phase with the R$\overline{3}$c space group, accompanied by a trace amount of Ag. Addition of Eu³⁺ and Pb²⁺ induces lattice contraction and expansion, respectively. Under the same processing conditions, the average crystallite and particle sizes of the LEA sample (45.3 nm and 0.18 μm) are smaller than those of the other three samples (69.6~80.6 nm and 0.38~0.44 μm), indicating that the introduction of Eu alone suppresses crystallization ability, which can be avoided through Eu/Pb co-doping. All samples undergo a second-order ferromagnetic–paramagnetic transition, and the Curie temperature T_C shifts to either lower or higher temperatures upon the introduction of Eu or Pb alone (from 310.8 K to 298.0 K or 318.0 K, respectively), which is attributed to the variation of the Mn³⁺/Mn⁴⁺ double-exchange (DE) interaction resulting from the ionic size mismatch and lattice distortion. In the LPA sample, an additional contribution arises from the altered Mn³⁺/Mn⁴⁺ ratio and enhanced DE interaction caused by the substitution of Pb²⁺ for Ag⁺. By modifying the Eu/Pb ratio, the T_C of the LEPA sample was tuned to 299.3 K, and its maximum magnetic entropy change was enhanced to 3.90 J·kg⁻¹·K⁻¹ ($∆$H = 2 T). These results indicate that multicomponent synergistic regulation can improve the magnetocaloric performance of La-based perovskite manganites, providing a useful strategy for the development of room-temperature magnetic refrigeration materials. Full article

Wear remains a dominant cause of performance loss and premature failure in mechanical components, motivating the development of environmentally benign surface-engineering solutions. Among thermal spray systems, high-velocity oxy-fuel (HVOF)-sprayed WC-Co coatings are widely applied under severe wear conditions. The development of nanophase coatings offers the potential for enhanced mechanical performance. However, retaining the nanostructure and limiting decarburization during deposition remain key challenges. In this study, nanophase WC-12Co feedstocks with two particle size ranges, together with Al-modified nanophase powders, were used to deposit coatings under optimized HVOF spraying conditions (spray distance 200 mm, reduced O₂/fuel ratio, and high particle velocity) and were benchmarked against a conventional WC-12Co (12 wt.% Co) coating. The coatings were characterized in terms of microstructure and phase constitution (OM, SEM/EDS, XRD) as well as thickness, porosity (0.5–3.6%), adhesion strength (up to 65 MPa), and microhardness (~1040–1210 HV). Tribological behavior was assessed by ASTM G99 pin-on-disk testing and counterbody wear was quantified via geometric volume loss estimations. The use of larger nanophase particles enabled effective nanostructure retention with limited decarburization, whereas reducing particle size intensified decarburization, promoting increased W₂C formation, and markedly reduced coating cohesion, despite lower porosity and higher hardness. Aluminum additions enhanced coating microhardness and suppressed Co₃W₃C formation, indicating improved phase stability with minimal additional decarburization. Although coating wear remained negligible for all systems, Al-containing coatings exhibited increased friction (up to 35%) and significantly higher counterbody wear (up to sevenfold) compared to the Al-free nanophase coating, which was found to correlate with coating microhardness. Overall, the results demonstrate that optimizing nanophase WC-Co coatings requires balancing competing mechanisms between microstructural stability, cohesive integrity, and tribological response, highlighting the critical role of feedstock design in tailoring coating performance. Full article

Ceramic membranes show potential for high-temperature CO₂ extraction from flue gas; nevertheless, their performance under simultaneous heat and pressure stress is not well comprehended. This research addresses the temperature-dependent CO₂/N₂ separation characteristics of a commercial ceramic membrane (pore size ~0.1–1 µm) utilizing simulated flue gas (11.8% CO₂, 74.2% N₂, 2.5% O₂, remainder CH₄) at temperatures ranging from 60 to 140 °C and pressures between 4 and 6 bar. Calibrated GC-TCD was used to quantify permeate compositions across multiple operating valve openings. With a CO₂/N₂ selectivity (α) of 0.75 at 4 bars, the maximum CO₂ enrichment peaked at 80 °C (10.8 mol%), getting close to the Knudsen diffusion limit (0.80). Selectivity decreased dramatically beyond 100 °C—α = 0.61 (100 °C), 0.45 (140 °C)—and CO₂ dropped to 5.8% at 4 bar and 2.2% at 6 bars. Viscous flow dominance was shown by the strong pressure amplification—α decreased by more than 60% from 4 to 6 bar at all temperatures. These findings emphasize the possibility of performance collapse in hot, pressured flue streams and identify the limited operating window under which Knudsen-controlled transport can be maintained. The study provides quantitative evidence of a transition in transport regime under mixed flue-gas conditions. Full article

A novel amorphous Hf-MOFs precursor was successfully synthesized and converted into HfC nanoparticles via one-step pyrolysis. The effects of metal/ligand molar ratios, solvent types, and pyrolysis temperature were systematically studied. High-purity spherical HfC nanoparticles (44.30 ± 9.63 nm) were obtained at 1500 °C using a 1.5:1 metal/ligand molar ratio with mixed anhydrous ethanol/deionized water solvents. At a pyrolysis temperature of 1700 °C, the as-synthesized HfC nanoparticles possessed an exceptionally low oxygen content of 0.76%, alongside a carbon content of 6.42% that almost perfectly matches the theoretical value of stoichiometric HfC. The formation mechanism involving Hf-O-C coordination and carbothermal reduction was clarified. Additive-free HfC ceramics were fabricated using the as-synthesized HfC nanoparticles via spark plasma sintering (1950 °C, 30 MPa, 20 min). The resulting ceramics exhibited a relative density of 96.7% and a Vickers hardness of 20.2 GPa, both of which are significantly superior to those of ceramics sintered from commercial HfC powders under identical conditions (95.8% and 17.8 GPa, respectively). This work provides a promising and feasible pathway for the preparation of other high-quality ultra-high temperature hafnium-based carbide powders and ceramics. Full article

To suppress the Secondary Electron Yield (SEY) of Al₂O₃ ceramic surfaces for accelerator ceramic windows, a synergistic strategy integrating TiN film deposition and laser surface texturing was developed. TiN films were first deposited on Al₂O₃ substrates by pulsed DC magnetron sputtering, and the sputtering power was optimized through systematic characterization of the film morphology and chemical states, with 300 W identified as the optimal deposition condition. Laser surface texturing was then introduced to construct micro-structured Al₂O₃ surfaces with different geometrical features. Among the investigated laser powers, the 12 W-treated surface exhibited the most developed surface morphology and the highest roughness, indicating the most favorable topography for electron trapping. SEY measurements showed that the maximum SEY decreased from 8.2 for the as-received Al₂O₃ to 5.5 after deposition of a 10 nm TiN film, and was further reduced to 2.1, 1.0, and 1.7 for the textured TiN/Al₂O₃ surfaces prepared at 6, 12, and 18 W, respectively, with the best suppression for the 12 W textured TiN/Al₂O₃. The enhanced performance is attributed to the synergistic effect of low-SEY TiN surface chemistry and geometrical electron trapping induced by laser texturing. This work provides an effective route for constructing low-SEY Al₂O₃ ceramic surfaces for beam-window-related applications. Full article

In oleaginous yeast submerged fermentation, dissolved oxygen (DO) regulates both metabolism and cell morphology. Under oxygen limitation, Trichosporon cutaneum transitions from yeast-form to hyphae-form; the yeast-form morphology is more suitable for lipid production. This study enhanced oxygen transfer via reactor engineering to maintain yeast morphology and improve lipid productivity. Three strategies were assessed: increased agitation/aeration, enriched air supply, and microporous ceramic membrane gas distributor (MCMGD). Fermentation kinetics were analyzed alongside computational fluid dynamics (CFD) simulations of volumetric mass transfer coefficient (k_La), gas holdup, bubble diameter, and flow fields. Conventional strategies only partially alleviated oxygen limitation (maximum 4.47 g/L lipid). Enriched air improved lipid content but induced early myceliation. The MCMGD (1.0 vvm, 150 rpm) shortened fermentation from 150 h to 60 h, achieving 12.06 g/L lipid (49.16% content)—a 2.16-fold lipid concentration increase. Mechanistically, it generated smaller bubbles (1.47 mm vs. 2.54 mm) and higher k_La (0.012 s⁻¹ vs. 0.0055 s⁻¹). CFD revealed improved axial flow, reduced dead zones, and uniform gas holdup, suppressing yeast-to-hyphae shift. By enhancing mass transfer under low shear, the MCMGD ensures adequate oxygenation, maintains productive morphology, and significantly improves lipid production—offering a promising strategy for industrial application. Full article

Ventilation air methane (VAM) has an extremely low concentration, making its abatement exceptionally challenging. Catalytic oxidation offers a promising route for VAM treatment, but industrial application requires integrated catalysts with high activity and efficient mass transfer. In this study, a novel straight-channel NiO/CeO₂ ceramic reactor was fabricated via mesh-assisted phase inversion, with NiO content systematically optimized to screen the optimal ratio. The 60 wt% NiO was the optimal composition, exhibiting excellent VAM oxidation performance. Brunauer–Emmett–Teller (BET) analysis confirmed that this optimal ratio yielded the largest specific surface area. Furthermore, H₂-temperature-programmed reduction (H₂-TPR) and X-ray photoelectron spectroscopy (XPS) confirmed that this optimal ratio facilitated the formation of abundant NiO–CeO₂ active interfaces, effectively inducing surface Ce³⁺ species and oxygen vacancies. These merits significantly enhanced the reactor’s oxygen adsorption capacity and redox properties, thus realizing efficient methane activation in catalytic oxidation. Moreover, the optimal reactor successfully passed 10 thermal cycle tests, further verifying the thermal stability of the catalytic structure. In addition, it exhibited outstanding long-term stability during a 100 h test, with no carbon deposition or active phase sintering observed. This work develops an optimized straight-channel NiO/CeO₂ ceramic reactor and offers a practical and scalable design strategy for VAM oxidation. Full article

Coal gasification slag (CGS) is rich in Si-Al-Ca components and thus has potential for ceramic utilization, but associated heavy metals may pose environmental risks. In this study, CGS from Yili (Xinjiang, China) was used as the major raw material (80 wt%), with clay and waste glass as additives, to prepare ceramsite by firing green pellets (8–12 mm) at 1000–1200 °C. The phase evolution, microstructure, and heavy-metal migration were characterized, and the leaching safety was evaluated. Increasing temperature leads to progressive quartz consumption, enrichment of feldspar-type crystalline phases, and liquid-phase sintering, which together enhance densification. The apparent density and single-particle compressive strength exhibit an “increase-then-decrease” trend with temperature and reach maxima at 1150 °C, where the compressive strength is 15.38 MPa. Heavy-metal behavior is element-specific: As and Zn show stronger volatilization, whereas Mn, Ba, Ni, and Cu are largely retained in the solid phase; Cr shows intermediate, temperature-dependent volatilization. After firing at ≥1150 °C, the leached concentrations of Cr, Mn, Ni, Cu, Zn, As, and Ba under the sulfuric acid–nitric acid test (HJ/T 299-2007) are below the Class III limits of the Chinese Groundwater Quality Standard (GB/T 14848-2017). Considering phase/structure evolution, mechanical performance, and short-term heavy-metal leaching, 1150 °C is identified as the preferred firing temperature in this work. Full article

To address the increasing demands for lightweight, high-temperature resistant braking materials under extreme service conditions, a novel C_f/SiC-B₁₂(C,Si,B)₃ composite was developed in this work. The composite was fabricated via a hybrid slurry infiltration-reactive melt infiltration (SI-RMI) process. The tribological performance under coupled temperature–velocity conditions was systematically evaluated using a ball-on-disk tester over temperatures from 25 to 600 °C (at 900 r/min) and sliding speeds from 300 to 900 r/min (at 600 °C). The results indicate that temperature dominates the friction and wear behavior. At room temperature, the composite exhibits a friction coefficient of 0.52 and a wear rate of 4.019 × 10⁻⁴ mm³/(N·m). With increasing temperature, friction coefficients decreased to 0.43 at 400 °C and 0.41 at 600 °C, while wear rates increased sharply to 12.025 × 10⁻⁴ mm³/(N·m) at 400 °C before declining to 5.228 × 10⁻⁴ mm³/(N·m) at 600 °C. Under the fixed temperature of 600 °C, raising rotational speed from 300 to 900 r/min increased the wear rate only marginally (4.953 to 5.228 × 10⁻⁴ mm³/(N·m)). Surface analysis indicates that a continuous Si-B-O oxide layer (mainly SiO₂ and B₂O₃) forms at 600 °C, which may provide solid lubrication and oxidation resistance. The present work offers a preliminary exploration of the tribological evolution and self-lubrication mechanisms of C_f/SiC-B₁₂(C,Si,B)₃ composites, providing potential insights for the design of advanced ceramic-matrix braking materials. Full article

Two types of coatings, NiCrAlY and NiCrAlY/YSZ, were fabricated on the surface of M247 alloy by the atmospheric plasma spraying (APS) technique. Under pure Na₂SO₄ and 25 wt.% NaCl-containing mixed salt deposits at 900 °C in air, the M247 alloy underwent rapid catastrophic corrosion. The non-protective corrosion products formed on the surface included NiO and (Ni,Co)Cr₂O₄ spinel. The hot corrosion of M247 under the pure Na₂SO₄ salt deposit followed a basic fluxing mechanism, whereas under the NaCl-containing mixed salt deposit, it was dominated by an active oxidation mechanism. During hot corrosion, the NiCrAlY coating developed a continuous, dense, and highly protective α-Al₂O₃ oxide scale on its surface, endowing it with superior hot corrosion resistance. The thermal barrier coating of NiCrAlY/YSZ exhibited the best hot corrosion resistance, attributed to the physical barrier and thermal barrier effects of the outer YSZ ceramic layer. Full article

Global water scarcity has intensified over recent decades, with projections suggesting that nearly six billion people may face limited access to clean water by 2050. Water reuse has emerged as a viable strategy to alleviate pressure on freshwater resources, particularly for non-potable applications. However, safe implementation requires wastewater to be treated to meet fit-for-purpose quality standards established through regional and national regulatory frameworks. Despite high levels of basic sanitation coverage in high-income countries such as the United States, persistent gaps remain in affordable and equitable wastewater management, particularly in small and underserved communities. This review focused on current knowledge of sustainable low-cost materials, including plant-based, clay, and clay-based ceramics; animal-derived products; and industrial by-products, used to remove a broad range of contaminants, including heavy metals, dyes, nutrients, emerging contaminants, and pathogens, from wastewater. The mechanisms governing their performance, such as adsorption, coagulation–flocculation, and filtration, were examined alongside contaminant-specific performance. The review further highlights the emerging role of 3D printing in developing customizable, efficient, and scalable treatment units using low-cost or waste-derived materials. Life cycle assessment (LCA) studies were evaluated to highlight their role as a flexible framework for assessing environmental impacts across life-cycle stages and for guiding the selection of sustainable materials and treatment systems. Together, these perspectives provide a comprehensive foundation for developing decentralized, community-oriented wastewater treatment solutions that support safe and effective water reuse, especially in rural and small communities. Full article

Bone tissue plays a vital role in the human body and possesses intrinsic self-repair mechanisms; however, large defects or pathological fractures may exceed its natural healing capacity. Bone tissue engineering provides promising strategies to restore bone integrity through the use of scaffolds, growth factors, and stem cells. While calcium phosphate (CaP)-based ceramics, such as hydroxyapatite (HAp) and tricalcium phosphate (TCP), represent the current benchmark, their limitations, including slow degradation (HAp) and limited osteoinductivity (TCP), have driven the development of alternative biomaterials. In this context, magnesium phosphate (MgP)-based materials have gained increasing attention due to their tunable resorption rate, improved biodegradability, and ability to stimulate osteogenesis and angiogenesis through the release of magnesium (Mg²⁺) ions. This study reports on composite scaffolds based on electrospun poly(ε-caprolactone) (PCL) fibres coated with MgP layers doped with lithium (Li) and zinc (Zn), designed to mimic the nanofibrous architecture of the extracellular matrix. Lithium and zinc were selected due to their known ability to modulate cellular response, with lithium promoting osteogenic activity and zinc contributing to improved cell proliferation and antibacterial potential. The phosphate phases obtained by coprecipitation were deposited onto the PCL fibres using Matrix-Assisted Pulsed Laser Evaporation (MAPLE), enabling controlled surface functionalization. Following thermal treatment, the formation of the crystalline magnesium pyrophosphate (Mg₂P₂O₇) phase was confirmed by chemical and structural characterization. The combination of a slowly degrading PCL matrix, providing sustained structural support, and a bioactive MgP coating, enabling rapid and controlled ion release, results in improved scaffold performance in terms of biocompatibility, biodegradability, and bioactivity. While the slow degradation rate of PCL ensures mechanical stability over an extended period, the surface-deposited MgP phase allows immediate interaction with the biological environment, facilitating faster ion release and enhancing cell–material interactions. These findings highlight the potential of the developed composites as promising candidates for trabecular bone regeneration and as viable alternatives to conventional CaP-based scaffolds in regenerative medicine. Full article

Ceramics are widely evaluated for their extreme hardness, high-temperature stability, and corrosion resistance, which enable applications in harsh service environments. However, these same properties, high melting points, brittleness, and low thermal shock resistance, make conventional manufacturing of complex ceramic components difficult and expensive. Traditional processes often require costly diamond tooling or energy-intensive sintering and tend to produce only simple geometries, with significant waste material and risk of defects. Additive manufacturing (AM) has recently emerged as a promising route to fabricate intricate, near-net-shape ceramic parts without these drawbacks. By building components layer by layer, AM reduces the need for extensive machining and enables the fabrication of geometrically complex, near-net-shape ceramic structures with reduced material waste, although challenges such as porosity, interlayer defects, and cracking during post-processing remain. Nonetheless, ceramic AM technologies lag behind their metal and polymer counterparts, and significant challenges remain in achieving fully dense parts with reliable mechanical properties. This review provides an in-depth overview of the state of the art in ceramics and ceramic composite additive manufacturing. We detail the most widely used AM processes (stereolithography, binder jetting, material extrusion, powder bed fusion, inkjet printing, and direct energy deposition) and typical feedstock formulations for each technique. We examine the resulting mechanical properties (strength, toughness, hardness, wear resistance) and functional properties (thermal stability, dielectric behavior, biocompatibility) of additively manufactured ceramics, and discuss their current and potential engineering applications in the aerospace, defense, automotive, biomedical, and energy sectors. Persistent challenges, including porosity, shrinkage and cracking during sintering, achieving uniform microstructures, high process costs, and scalability issues, are analyzed, and we highlight promising future directions such as multi-material grading, integration of machine learning for process optimization, and sustainable manufacturing approaches. Despite significant progress, challenges remain in achieving fully dense structures, improving process reliability, and scaling ceramic AM for industrial applications, highlighting the need for further research in process optimization, material design, and multi-material integration. Full article

Cr–N coatings are promising for severe-service applications owing to their high corrosion and wear resistance, yet their performance is governed by phase constitution and multilayer architecture. In this study, a monolithic Cr coating and three Cr-based multilayer coatings, Cr/Cr(N), Cr/Cr₂N, and Cr/CrN, were synthesized by a hybrid DCMS/HiPIMS process and systematically compared with respect to structure, mechanical properties, and oxidation behavior at 900 °C. XRD and TEM showed that Cr/Cr(N) was primarily characterized by a bcc Cr-type structure, while the N-containing layers exhibited slightly expanded lattice spacings relative to pure Cr; no Cr₂N precipitates were detected within the resolution of the analyses. Among the multilayers, Cr/Cr(N) provided the most favorable combination of hardness, adhesion, and indentation damage tolerance, reaching 885 HV and a critical scratch load of 80 N while maintaining damage tolerance comparable to monolithic Cr. By contrast, Cr/Cr₂N and Cr/CrN displayed more pronounced brittle damage and lower interfacial reliability. Upon oxidation at 900 °C, Cr and Cr/Cr(N) formed relatively compact Cr₂O₃ scales, whereas Cr/Cr₂N, and particularly Cr/CrN, experienced stronger oxidation-induced phase decomposition, blistering, and local delamination. These findings identify Cr(N) solid-solution sublayers as an effective alternative to brittle ceramic nitride layers. Full article

Monolithic ceramic catalysts are a key technology for the industrial treatment of coal mine ventilation air methane (VAM). The preparation of straight-channel NiO/CeO₂ monolithic ceramic catalysts via phase inversion addresses critical bottlenecks for industrial VAM abatement. However, high-temperature sintering leads to irreversible NiO agglomeration and coarsening, severely reducing catalytic activity. In this study, an in situ reduction–oxidation reconstruction method is developed to regenerate sinter-degraded NiO. The reconstructed catalyst increases methane conversion from below 70% after sintering to over 95% at 550 °C and achieves full conversion at 600 °C. The catalyst maintains near 100% conversion during 400 h of continuous operation at 600 °C and shows no performance degradation over 15 thermal cycles. Moreover, the reconstructed catalyst exhibits excellent steam tolerance with fully reversible deactivation. The reconstructed catalyst presents a refined porous structure with BET surface area rising from 4.5 to 11.4 m² g⁻¹, an elevated Ni³⁺/Ni²⁺ ratio (1.47 to 1.97), a higher surface adsorbed oxygen proportion (36.8% to 48.7%) and significantly strengthened NiO-CeO₂ interfacial interaction. This work provides a facile and efficient in situ regeneration strategy, greatly enhancing the VAM oxidation activity and stability of sinter-degraded monolithic ceramic catalysts. Full article