Search Results (48)

This paper presents the design, fabrication, and experimental evaluation of a capacitive micromachined ultrasonic transducer (CMUT) linear array for non-contact thickness measurement of marine engineering structures. A 16-element CMUT array was fabricated using a silicon–silicon wafer bonding process, and encapsulated in polyurethane to ensure acoustic impedance matching and environmental protection in underwater conditions. The acoustic performance of the encapsulated CMUT was characterized using standard piezoelectric transducers as reference. The array achieved a transmitting sensitivity of 146.82 dB and a receiving sensitivity of −229.55 dB at 1 MHz. A complete thickness detection system was developed by integrating the CMUT array with a custom transceiver circuit and implementing a time-of-flight (ToF) measurement algorithm. To evaluate environmental robustness, systematic experiments were conducted under varying water temperatures and salinity levels. The results demonstrate that the absolute thickness measurement error remains within ±0.1 mm under all tested conditions, satisfying the accuracy requirements for marine structural health monitoring. The results validate the feasibility of CMUT-based systems for precise and stable thickness measurement in underwater environments, and support their application in non-destructive evaluation of marine infrastructure. Full article

Capacitive micromachined ultrasonic transducers (CMUTs) have been developed for air-coupled applications to address key challenges such as noise, prolonged ringing, and side-lobe interference. This study introduces an optimized CMUT design that leverages the squeeze-film damping effect to achieve a low-quality factor, enhancing resolution and temporal precision for imaging as one of the suggested airborne application. The device was fabricated using the PolyMUMPs process, ensuring high structural accuracy and consistency. Finite element analysis (FEA) simulations validated the optimized parameters, demonstrating improved displacement, reduced side-lobe artifacts, and sharper main lobes for superior imaging performance. Experimental validation, including Laser Doppler Vibrometer (LDV) measurements of membrane displacement and mode shapes, along with ring oscillation tests to assess Q-factor and signal decay, confirmed the device’s reliability and consistency across four CMUT arrays. Additionally, this study explores the implementation of multi-frequency CMUT arrays, enhancing imaging versatility across different air-coupled applications. By integrating multiple frequency bands, the proposed CMUTs enable adaptable imaging focus, improving their suitability for diverse diagnostic scenarios. These advancements highlight the potential of the proposed design to deliver a superior performance for airborne applications, paving the way for its integration into advanced diagnostic systems. Full article

Capacitive micromachined ultrasonic transducers (CMUTs) have been widely applied in fields such as air-coupled ultrasonic nondestructive testing, gesture recognition, and 3D imaging. However, most current CMUTs struggle to simultaneously achieve both low power consumption and high performance, which limits their application in relevant fields. In this paper, a dual-layer CMUT is proposed, and its structural optimization design is also analyzed. The dual-layer CMUT consists of a top-layer circular CMUT cell and a bottom-layer annular CMUT cell. A movable pillar connects the top and bottom cells of the double-layer CMUT. This design increases the total deflection and reduces the stiffness, making the membrane more susceptible to deformation under external forces, thereby achieving low power consumption and high reception performance. The finite element method (FEM) results showed that, compared with conventional CMUTs, the structural optimization design of the dual-layer CMUT had a 13.7% reduction in collapse voltage. The improvements in the maximum deflection, average deflection, electromechanical coupling coefficient, transmitting sensitivity, and receiving sensitivity were 41.2%, 68.0%, 84.6%, 17.7%, and 101.6%, respectively. Therefore, the dual-layer CMUT has low power consumption and high reception performance while maintaining transmission performance, and it has potential for applications in portable, low-power devices and air-coupled ultrasonic nondestructive testing. Full article

This paper presents an ultrasonic driving and detection system based on a CMUT array using MEMS technology. Among them, the core component CMUT array is composed of 8 × 8 CMUT array elements, and each CMUT array element contains 6 × 6 CMUT units. The collapse voltage of a single CMUT unit obtained through finite element analysis is 95.91 V, and the resonant frequency is 3.16 MHz. The driving section achieves 64-channel synchronous driving, with key parameters including an adjustable excitation signal frequency ranging from 10 kHz to 5.71 MHz, a delay precision of up to 1 ns, and an excitation duration of eight pulse cycles. For the echo reception, a two-stage amplification circuit for high-frequency weak echoes with 32 channels was designed, achieving a gain of 113.72 dB and −3 dB bandwidth of 3.89 MHz. Simultaneously, a 32-channel analog-to-digital conversion based on a self-calibration algorithm was implemented, with a sampling rate of 50 Mbps and a data width of 10 bits. Finally, the experimental results confirm the successful implementation of the driving system’s designed functions, yielding a center frequency of 1.4995 MHz and a relative bandwidth of 127.9%@−6 dB for the CMUT operating in silicone oil. This paper successfully conducted the transmit–receive integrated experiment of the CMUT and applied Butterworth filtering to the echo data, resulting in high-quality ultrasonic echo signals that validate the applicability of the designed CMUT-based system for ultrasonic imaging. Full article

An emerging alternative to conventional piezoelectric technologies, which continue to dominate the ultrasound medical imaging (US) market, is Capacitive Micromachined Ultrasonic Transducers (CMUTs). Ultrasound transducers based on this technology offer a wider frequency bandwidth, improved cost-effectiveness, miniaturized size and effective integration with electronics. These features have led to an increase in the commercialization of CMUTs in the last 10 years. We conducted a review to answer three main research questions: (1) What are the commercially available CMUT-based clinical sonographic devices in the medical imaging space? (2) What are the medical imaging applications of these devices? (3) What is the performance of the devices in these applications? We additionally reported on all the future work expressed by modern studies released in the past 2 years to predict the trend of development in future CMUT device developments and express gaps in current research. The search retrieved 19 commercially available sonographic CMUT products belonging to seven companies. Four of the products were clinically approved. Sonographic CMUT devices have established their niche in the medical US imaging market mainly through the Butterfly iQ and iQ+ for quick preliminary screening, emergency care in resource-limited settings, clinical training, teleguidance, and paramedical applications. There were no commercialized 3D CMUT probes. Full article

Tire pressure monitoring systems (TPMSs) are essential for maintaining driving safety by continuously monitoring critical tire parameters, such as pressure and temperature, in real time during vehicle operation. Among these parameters, tire pressure is the most significant, necessitating the use of highly precise, cost-effective, and energy-efficient sensing technologies. With the rapid advancements in micro-electro-mechanical system (MEMS) technology, modern automotive sensing and monitoring systems increasingly rely on MEMS sensors due to their compact size, low cost, and low power consumption. This study presents a novel high-precision capacitive pressure sensor based on a capacitive micromachined ultrasonic transducer (CMUT) structure and a silicon–silicon direct bonding process. The proposed design offers exceptional performance with high accuracy, ultra-low power consumption, and reduced production costs, making it an optimal solution for enhancing the precision and efficiency of TPMS. Leveraging its low power requirements, capacitive sensing technology emerges as a superior choice for energy-efficient systems in the automotive industry. Full article

In a recent study using 3-D fullwave simulations, it was shown for a nonhuman primate model that a helmet-shaped 3D array of 128 transducer elements can be assembled for neurostimulation in an optimized configuration with the accommodation of an imaging aperture. Considering all acoustic losses, according to this study, for a nonhuman primate skull, the assembly of the proposed transducers was projected to produce sufficient focusing gain in two different focal positions at deep and shallow brain regions, thus providing sufficient acoustic intensity at these distinct focal points for neural stimulation. This array also has the ability to focus on multiple additional brain regions. In the work presented here, we designed and fabricated a single 15 mm diameter capacitive micromachined ultrasonic transducer (CMUT) element operating at 800 kHz central frequency with a 480 kHz 3 dB bandwidth, capable of producing a 190 kPa peak negative pressure (PNP) on the surface. The corresponding projected transcranial spatial peak pulse average intensity (I_SPPA) was 28 Wcm⁻², and the mechanical index (MI) value was 1.1 for an array of 128 of these elements. Full article

Insects destroy approximately one third of the world’s annual crop production. Their early detection enables the implementation of appropriate measures to prevent excessive infestation. Insects use species-specific chemical signals known as pheromones to communicate and attract their conspecifics. Interestingly, these pheromones are used to lure insects into traps for pest control purposes. Despite its effectiveness, this method is laborious and time-consuming as it requires frequent observations to identify and count the captures. As an alternative, the detection of pheromones is a promising solution for insect surveillance. In this context, we are developing biosensors based on pheromone receptors (PRs) immobilized on diamond-based capacitive micromachined ultrasonic transducers (CMUT) with the aim of achieving highly selective detection of pest insect pheromones. Full article

Capacitive micromachined ultrasonic transducer (CMUT) has been widely studied due to its excellent resonance characteristics and array integration. This paper presents the first study of the CMUT electrostatic stiffness resonant accelerometer. To improve the sensitivity of the CMUT accelerometer, this paper innovatively proposes the CMUT ring-perforation membrane structure, which effectively improves the acceleration sensitivity by reducing the mechanical stiffness of the elastic membrane. The acceleration sensitivity is 10.9 (Hz/g) in the acceleration range of 0–20 g, which is 100% higher than that of the conventional CMUT structure. This research contributes to the acceleration measurement field of CMUT and can effectively contribute to the breakthrough of vibration acceleration monitoring technology in aerospace, medical equipment, and automotive electronics. Full article

Custom electronics tailored for ultrasonic applications with four ultrasonic transmit-receive channels and a nominal 25 MHz single channel frequency were developed for ultrasound BAW and SAW biosensor uses. The designed integrated microcontroller, supported by Python with a SciPy library, and the developed system measured the time of flight (TOF) and other wave properties to characterize the acoustic properties of a bulk of the liquid in a microchannel or acoustic properties of biological species attached to an analytic surface in real time. The system can utilize both piezoelectric and capacitive micromachined ultrasound transducers. The device demonstrated a linear response to changes in water salinity. This response was primarily attributed to the time-of-flight (TOF) changes related to the varying solution density. Furthermore, real-time DNA oligonucleotide-based interactions between oligonucleotides immobilized on the device’s analytical area and oligonucleotides attached to gold nanoparticles (Au NPs) in the solution were demonstrated. The biological interaction led to an exponential decrease in the acoustic interfacial wave propagating across the interface between the solution and the solid surface of the sensor, the TOF signal. This decrease was attributed to the increase in the effective density of the solution in the vicinity of the sensor’s analytical area, as Au NPs modified by oligonucleotides were binding to the analytical area. The utilization of Au NPs in oligonucleotide surface binding yields a considerably stronger sensor signal than previously observed in earlier CMUT-based TOF biosensor prototypes. Full article

The challenge for ultrasonic (US) power transfer systems, in implanted/wearable medical devices, is to determine when misalignment occurs (e.g., due to body motion) and apply directional correction accordingly. In this study, a number of machine learning algorithms were evaluated to classify US transducer misalignment, based on data signal transmissions between the transmitter and receiver. Over seven hundred US signals were acquired across a range of transducer misalignments. Signal envelopes and spectrograms were used to train and evaluate machine learning (ML) algorithms, classifying misalignment extent. The algorithms included an autoencoder, convolutional neural network (CNN) and neural network (NN). The best performing algorithm, was deployed onto a TinyML device for evaluation. Such systems exploit low power microcontrollers developed specifically around edge device applications, where algorithms were configured to run on low power, restricted memory systems. TensorFlow Lite and Edge Impulse, were used to deploy trained models onto the edge device, to classify signals according to transducer misalignment extent. TinyML deployment, demonstrated near real-time (<350 ms) signal classification achieving accuracies > 99%. This opens the possibility to apply such ML alignment algorithms to US arrays (capacitive micro-machined ultrasonic transducer (CMUT), piezoelectric micro-machined ultrasonic transducer (PMUT) devices) capable of beam-steering, significantly enhancing power delivery in implanted and body worn systems. Full article

In this study, we introduce a physical model of a three-dimensional (3D) guided wave sensor called 3D-CMUT, which is based on capacitive micro-machined ultrasonic transducers (CMUTs). This 3D-CMUT sensor is designed to effectively and simultaneously obtain 3D vibration information about ultrasonic guided waves in the out-of-plane (z-direction) and in-plane (x and y-directions). The basic unit of the 3D-CMUT is much smaller than the wavelength of the guided waves and consists of two orthogonal comb-like CMUT cells and one piston-type CMUT cell. These cells are used to sense displacement signals in the x, y, and z-directions. To ensure proper functioning of the 3D-CMUT unit, the resonant frequencies of the three composed cells are set to be identical by adjusting the microstructural parameters appropriately. Moreover, the same sensitivity in the x, y, and z-directions is theoretically achieved by tuning the amplification parameters in the external circuit. We establish a transient analysis model of the 3D-CMUT using COMSOL finite element simulation software to confirm its ability to sense multimode ultrasonic guided waves, including A₀, S₀, and SH₀ modes. Additionally, we simulate the ball drop impact acoustic emission signal on a plate to demonstrate that the 3D-CMUT can not only utilize in-plane information for positioning but also out-of-plane information. The proposed 3D-CMUT holds significant potential for applications in the field of structural health monitoring (SHM). Full article

In the present paper, we have analytically explored the small variations of the local pressure in the trapped air film of both sides of the clamped circular capacitive micromachined ultrasonic transducer (CMUT), which consists of a thin movable membrane of silicon nitride (Si₃N₄). This time-independent pressure profile has been investigated thoroughly by solving the associated linear Reynold’s equation in the framework of three analytical models, viz. membrane model, plate model, and non-local plate model. The solution involves Bessel functions of the first kind. The Landau–Lifschitz fringing technique has been assimilated to engrave the edge effects in estimation of the capacitance of CMUT, which should be considered in the micrometer or lesser dimension. To divulge the dimension-based efficacy of the considered analytical models, various statistical methods have been employed. Our use of contour plots of absolute quadratic deviation revealed a very satisfactory solution in this direction. Though the analytical expression of the pressure profile is very cumbersome in various models, the analysis of these outputs exhibits that the pressure profile follows the displacement profile in all the cases indicating no viscous damping. A finite element model (FEM) has been used to validate the systematic analyses of displacement profiles for several radii and thicknesses of the CMUT’s diaphragm. The FEM result is further corroborated by published experimental results bearing excellent outcome. Full article

The study of impedance matching between a transducer and its working medium is an important part of acoustic transducer design. The traditional quarter wavelength matching (Q-matching) scheme is not suitable for broadband capacitive micromachined ultrasonic transducers. To mitigate this issue, a 0–3 composite broadband matching layer based on polydimethylsiloxane (PDMS) substrate/TiO₂ particles is designed to achieve electrical insulation and efficient acoustic energy transfer of underwater capacitive micromachined ultrasonic transducer (CMUT) devices. In this work, the coherent potential approximation model is used to analyze the properties of 0–3 composite materials. Samples are prepared for performance testing to determine the proportion of TiO₂ particles that enable the 0–3 composite materials to have the same longitudinal acoustic impedance as water. The CMUT device is packaged by a spin coating and pouring process, and its performance tests are carried out. The experimental results show that the central frequency of the transducer remains at 1.74 MHz, the −6 dB fractional bandwidth increases from 97.3% to 100.3%, the 3 dB directional main beam width increases from 8.3° to 10.3°, the side lobes decrease significantly, and the device has good reception sensitivity. These values imply that the 0–3 composite material has good matching performance, and this matching scheme has the advantages of high efficiency and wide bandwidth. This broadband matching method endows CMUTs with great advantages in underwater detection systems, and it facilitates underwater ultrasonic imaging of CMUT. Full article

Humidity sensors with comprehensive performance are of great interest for industrial and environmental applications. Most sensors, however, have to compromise on at least one characteristic such as sensitivity, response speed, and linearity. This paper reports a gravimetric humidity sensor based on a capacitive micromachined ultrasonic transducer (CMUT) with exceptional all-around performance, and presents a side-by-side comparative investigation of two types of gravimetric humidity sensors for a better understanding of their characteristics and sensing mechanisms. For these purposes, a circular CMUT and a quartz crystal microbalance (QCM) with a resonance frequency of 10 MHz were designed and fabricated. Poly(vinyl alcohol) (PVA) was employed as the humidity sensing layer for its hydrophilicity and ease of film formation. The electrical properties of the sensors, including the electrical input impedances and quality factors, were characterized by a vector network analyzer. The relative humidity (RH) sensing performance of the sensors was evaluated and compared from RH levels of 11% to 97%. Both sensors exhibited good repeatability and low hysteresis. The unique microscale resonant structure of the CMUT humidity sensor contributed to a high sensitivity of 2.01 kHz/%RH, short response and recovery times of 8 s and 3 s, respectively, and excellent linearity (R² = 0.973), which were far superior to their QCM counterparts. The underlying mechanism was revealed and discussed. Full article