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Keywords = calcium looping gasification

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14 pages, 2289 KiB  
Article
Performance Analysis of a Calcium Looping Process Integrating Biomass Sorption-Enhanced Gasification with CaCO3-Based Methane Reforming
by Shuaijie Xue, Xudong Wang and Guofu Liu
Processes 2025, 13(3), 892; https://doi.org/10.3390/pr13030892 - 18 Mar 2025
Viewed by 608
Abstract
The growing demand for sustainable energy solutions has led to significant interest in biomass gasification and methane reforming. To address this demand, a novel calcium looping process (CaLP) is proposed, which integrates biomass sorption-enhanced gasification (BSEG) with in situ calcium CaCO3-based [...] Read more.
The growing demand for sustainable energy solutions has led to significant interest in biomass gasification and methane reforming. To address this demand, a novel calcium looping process (CaLP) is proposed, which integrates biomass sorption-enhanced gasification (BSEG) with in situ calcium CaCO3-based methane reforming (CaMR). This process eliminates the need for CaCO3 calcination and facilitates the in situ utilization of CO2. The effects of gasification temperature, steam flowrate into the gasifier αG(H2O/C), reforming temperature, and steam flowrate into the reformer αR(H2O/C) were systematically evaluated. Increasing the gasification temperature from 600 °C to 700 °C enhances CO and H2 yields from 0.653 to 11.699 kmol/h and from 43.999 to 48.536 kmol/h, respectively. However, CaO carbonation weakens, reducing CaO conversion from 79.15% to 48.38% and increasing CO2 release. A higher αG(H2O/C) promotes H2 yield while suppressing CO and CH4 formation. In the CaMR process, raising the temperature from 700 °C to 900 °C improves CH₄ conversion from 64.78% to 81.29%, with a significant increase in CO and H2 production. Furthermore, introducing steam into the reformer enhances H2 production and CH4 conversion, which reaches up to 97.30% at αR(H2O/C) = 0.5. These findings provide valuable insights for optimizing integrated biomass gasification and methane reforming systems. Full article
(This article belongs to the Special Issue Advances in Chemical Looping Technologies)
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19 pages, 3118 KiB  
Review
Chemical Looping Strategy in Various Types of Carbon Capture Technologies
by Birgitta Narindri Rara Winayu, Ting-Ke Tseng and Hsin Chu
Processes 2023, 11(11), 3164; https://doi.org/10.3390/pr11113164 - 6 Nov 2023
Cited by 9 | Viewed by 4185
Abstract
Considering the worsening of global warming, development of efficient strategies in carbon capture process is essential. The chemical looping process (CLP) is considered a promising method applicable in various carbon capture strategies. In pre-, post-, or oxy-fuel combustion strategies, the efficiency of CLP [...] Read more.
Considering the worsening of global warming, development of efficient strategies in carbon capture process is essential. The chemical looping process (CLP) is considered a promising method applicable in various carbon capture strategies. In pre-, post-, or oxy-fuel combustion strategies, the efficiency of CLP has been explored and tested. This review discusses the applied CLP in each type of carbon capture strategy. Chemical looping gasification and reforming are categorized in the pre-combustion system. On the other hand, the popularity of calcium looping and amine looping are recognized as post-combustion strategies. Additionally, numerous oxygen carrier materials have been determined to reach high efficiency in oxy-fuel combustion. The review of the characters and the principle of the method was complemented by justification for real-scale application. Nonetheless, the popularity of CLP’s real implementation as a carbon capture strategy was still limited by several factors, including required cost for the facilities and energy demand. Thus, analysis on the prospect of CLP utilization was also included in this study. Full article
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13 pages, 3349 KiB  
Article
Experimental Study on the Preparation of Hydrogen-Rich Gas by Gasifying of Traditional Chinese Medicine Residue in a DFB Based on Calcium Looping
by Xiaoquan Zhou, Liguo Yang, Xiaoxu Fan and Xuanyou Li
Energies 2023, 16(11), 4434; https://doi.org/10.3390/en16114434 - 31 May 2023
Cited by 2 | Viewed by 1700
Abstract
Using traditional Chinese medicine residue biomass as the raw material and industrial limestone as a carbon absorbent, this paper investigates the production of hydrogen-rich synthesis gas in a pilot-scale calcium looping dual fluidized bed (DFB) system. The study focuses on analyzing the distribution [...] Read more.
Using traditional Chinese medicine residue biomass as the raw material and industrial limestone as a carbon absorbent, this paper investigates the production of hydrogen-rich synthesis gas in a pilot-scale calcium looping dual fluidized bed (DFB) system. The study focuses on analyzing the distribution characteristics of temperature and pressure, as well as the operation and control methods of the DFB system. The effects of reaction temperature, material layer height (residence time), water vapor/biomass ratio (S/B), and calcium/carbon molar ratio (Ca/C) on gasification products are examined. The experimental results demonstrate that as the temperature (600–700 °C), S/B ratio (0.5–1.5), Ca/C ratio (0–0.6), and other parameters increase, the gas composition shows a gradual increase in the volume content of H2, a gradual decrease in the volume content of CO, and an initial increase and subsequent decrease in the volume content of CH4. Within the range of operating conditions in this study, the optimal conditions for producing hydrogen-rich gas are 700 °C, an S/B ratio of 1.5, and a Ca/C ratio of 0.6. Furthermore, increasing the height of the material layer in the gasification furnace (residence time) enhances the absorption of CO2 by the calcium absorbents, thus promoting an increase in the volume content of H2 and the carbon conversion rate in the gas. Full article
(This article belongs to the Special Issue Solid Looping Process for Low Carbon Energy)
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17 pages, 4119 KiB  
Article
Process Optimization and CO2 Emission Analysis of Coal/Biomass Gasification Integrated with a Chemical Looping Process
by Ratikorn Sornumpol, Dang Saebea, Amornchai Arpornwichanop and Yaneeporn Patcharavorachot
Energies 2023, 16(6), 2728; https://doi.org/10.3390/en16062728 - 15 Mar 2023
Cited by 3 | Viewed by 3348
Abstract
Biomass gasification is an attractive technology and one of the pathways for producing hydrogen. Due to the variable seasons and low calorific value of biomass, the addition of coal in the gasifier is suggested because coal has a high calorific value and carbon-to-hydrogen [...] Read more.
Biomass gasification is an attractive technology and one of the pathways for producing hydrogen. Due to the variable seasons and low calorific value of biomass, the addition of coal in the gasifier is suggested because coal has a high calorific value and carbon-to-hydrogen ratio. In general, the gaseous product obtained in gasification always contains a high amount of carbon dioxide, therefore, the co-gasification of biomass and coal should integrate with the calcium looping carbon dioxide capture process to provide purified hydrogen. In this work, the model of the co-gasification of biomass and coal integrated with the calcium looping carbon dioxide capture process was developed through an Aspen Plus simulator. The developed model was used to analyze the performance of this process. The sensitivity analysis demonstrated that increasing the gasification temperature, steam-to-feed (S/F) ratio, calcium oxide-to-feed (CaO/F) ratio, and regenerator temperature could improve hydrogen production. Next, further optimization was performed to identify the optimal operating condition that maximizes hydrogen production. The results showed that the optimal operating temperature of the gasifier is 700 °C with an S/F mass ratio of 2 and coal to biomass (C/B) mass ratio of 0.75:0.25. However, the carbonator and regenerator temperatures should be 450 °C and 950 °C, respectively, with a CaO/F mass ratio of 3. Under these operating conditions, the maximum H2 content and H2 yield can be provided as 99.59%vol. (dry basis) and 92.38 g hydrogen/kg biomass feeding. The other results revealed that the energy efficiency and carbon capture efficiency of this process are 42.86% and 99.99%, respectively, and that the specific emission of released CO2 is 80.77 g CO2/MJ. Full article
(This article belongs to the Special Issue Biomass and Municipal Solid Waste Thermal Conversion Technologies II)
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29 pages, 8016 KiB  
Article
Steel Converter Slag as an Oxygen Carrier—Interaction with Sulfur Dioxide
by Fredrik Hildor, Henrik Leion and Tobias Mattisson
Energies 2022, 15(16), 5922; https://doi.org/10.3390/en15165922 - 15 Aug 2022
Cited by 13 | Viewed by 2692
Abstract
Steel converter slag, also called Linz-Donawitz (LD) slag, has been considered as an oxygen carrier for biofuel chemical looping applications due to its high availability. In addition to its content of iron which contributes to its oxygen-carrying capacity, LD slag also contains a [...] Read more.
Steel converter slag, also called Linz-Donawitz (LD) slag, has been considered as an oxygen carrier for biofuel chemical looping applications due to its high availability. In addition to its content of iron which contributes to its oxygen-carrying capacity, LD slag also contains a significant amount of calcium. Calcium, however, is known to interact with sulfur, which may affect the usability of LD slag. To get a better understanding of the interaction between sulfur and LD slag, batch scale experiments have been performed using solid and gaseous fuel with or without sulfur dioxide, together with LD slag as an oxygen carrier. The reactivity and sulfur interaction were compared to the benchmark oxygen carrier ilmenite. Sulfur increases the gasification rate of biofuel char and the conversion of CO for both LD slag and ilmenite. However, no effect of sulfur could be seen on the conversion of the model tar species benzene. The increased gasification rate of char was suspected to originate from both surface-active sulfur and gaseous sulfur, increasing the reactivity and oxygen transfer of the oxygen carrier. Sulfur was partly absorbed into the LD slag particles with calcium, forming CaS and/or CaSO4. This, in turn, blocks the catalytic effect of CaO towards the water gas shift reaction. When the SO2 vapor pressure was decreased, the absorbed sulfur was released as SO2. This indicates that sulfur may be released in loop-seals or in the air reactor in a continuous process. Full article
(This article belongs to the Special Issue Chemical Looping Combustion of Solid Fuels)
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22 pages, 3836 KiB  
Article
Design and System Evaluation of Mixed Waste Plastic Gasification Process Based on Integrated Gasification Combined Cycle System
by Hui Xu and Bin Shi
Processes 2022, 10(3), 499; https://doi.org/10.3390/pr10030499 - 2 Mar 2022
Cited by 18 | Viewed by 7157
Abstract
Plastic products are widely used due to their superior performance, but there are still limitations in the current methods and technologies for recycling and processing of waste plastics, resulting in a huge wasting of resources and environmental pollution. The element composition of waste [...] Read more.
Plastic products are widely used due to their superior performance, but there are still limitations in the current methods and technologies for recycling and processing of waste plastics, resulting in a huge wasting of resources and environmental pollution. The element composition of waste plastics determines its great gasification potential. In this paper, three different waste plastic gasification processes are designed in a process simulator based on the conventional Integrated Gasification Combined Cycle (IGCC) system to achieve waste conversion and utilization as well as carbon capture. Design 1 is based on the cryogenic air separation (CAS) process to obtain oxygen, which is sent to the gasifier together with steam and pretreated waste plastics. The synthesis gas is purified and synthesized into methanol, and the residual gas is passed to the gas turbine and steam turbine to achieve multiple production of heat, electricity, and methanol. Design 2 uses a Vacuum Pressure Swing Adsorption (VPSA) process to produce oxygen, which reduces the energy consumption by 56.3% compared to Design 1. Design 3 adds a calcium-looping (CaL) reaction coupled with a steam conversion reaction to produce high-purity hydrogen as a product, while capturing the generated CO2 to improve the conversion rate of the reaction. Full article
(This article belongs to the Topic Sustainable Energy Technology)
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22 pages, 3812 KiB  
Article
Techno-Economic Analysis of Hydrogen and Electricity Production by Biomass Calcium Looping Gasification
by Abdul Rahim Shaikh, Qinhui Wang, Long Han, Yi Feng, Zohaib Sharif, Zhixin Li, Jianmeng Cen and Sunel Kumar
Sustainability 2022, 14(4), 2189; https://doi.org/10.3390/su14042189 - 15 Feb 2022
Cited by 18 | Viewed by 4176
Abstract
Combined cycle, biomass calcium looping gasification is proposed for a hydrogen and electricity production (CLGCC–H) system. The process simulation Aspen Plus is used to conduct techno-economic analysis of the CLGCC–H system. The appropriate detailed models are set up for the proposed system. Furthermore, [...] Read more.
Combined cycle, biomass calcium looping gasification is proposed for a hydrogen and electricity production (CLGCC–H) system. The process simulation Aspen Plus is used to conduct techno-economic analysis of the CLGCC–H system. The appropriate detailed models are set up for the proposed system. Furthermore, a dual fluidized bed is optimized for hydrogen production at 700 °C and 12 bar. For comparison, calcium looping gasification with the combined cycle for electricity (CLGCC) is selected with the same parameters. The system exergy and energy efficiency of CLGCC–H reached as high as 60.79% and 64.75%, while the CLGCC system had 51.22% and 54.19%. The IRR and payback period of the CLGCC–H system, based on economic data, are calculated as 17.43% and 7.35 years, respectively. However, the CLGCC system has an IRR of 11.45% and a payback period of 9.99 years, respectively. The results show that the calcium looping gasification-based hydrogen and electricity coproduction system has a promising market prospect in the near future. Full article
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12 pages, 1931 KiB  
Article
Effect of the Presence of HCl on Simultaneous CO2 Capture and Contaminants Removal from Simulated Biomass Gasification Producer Gas by CaO-Fe2O3 Sorbent in Calcium Looping Cycles
by Forogh Dashtestani, Mohammad Nusheh, Vilailuck Siriwongrungson, Janjira Hongrapipat, Vlatko Materic, Alex C. K. Yip and Shusheng Pang
Energies 2021, 14(23), 8167; https://doi.org/10.3390/en14238167 - 6 Dec 2021
Cited by 6 | Viewed by 2709
Abstract
This study investigated the effect of HCl in biomass gasification producer gas on the CO2 capture efficiency and contaminants removal efficiency by CaO-Fe2O3 based sorbent material in the calcium looping process. Experiments were conducted in a fixed bed reactor [...] Read more.
This study investigated the effect of HCl in biomass gasification producer gas on the CO2 capture efficiency and contaminants removal efficiency by CaO-Fe2O3 based sorbent material in the calcium looping process. Experiments were conducted in a fixed bed reactor to capture CO2 from the producer gas with the combined contaminants of HCl at 200 ppmv, H2S at 230 ppmv, and NH3 at 2300 ppmv. The results show that with presence of HCl in the feeding gas, sorbent reactivity for CO2 capture and contaminants removal was enhanced. The maximum CO2 capture was achieved at carbonation temperatures of 680 °C, with efficiencies of 93%, 92%, and 87%, respectively, for three carbonation-calcination cycles. At this carbonation temperature, the average contaminant removal efficiencies were 92.7% for HCl, 99% for NH3, and 94.7% for H2S. The outlet contaminant concentrations during the calcination process were also examined which is useful for CO2 reuse. The pore structure change of the used sorbent material suggests that the HCl in the feeding gas contributes to high CO2 capture efficiency and contaminants removal simultaneously. Full article
(This article belongs to the Topic Sustainable Energy Technology)
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11 pages, 5597 KiB  
Article
Comparison of Bimetallic Fe-Cu and Fe-Ca Oxygen Carriers for Biomass Gasification
by Beatrice Muriungi, Lijun Wang and Abolghasem Shahbazi
Energies 2020, 13(8), 2019; https://doi.org/10.3390/en13082019 - 18 Apr 2020
Cited by 8 | Viewed by 3474
Abstract
Two bimetallic Fe-Cu and Fe-Ca oxygen carriers were studied for chemical looping gasification (CLG) of biomass. The SEM results indicated that there was no obvious agglomeration on the bimetallic Fe-Cu oxygen carrier supported on Al2O3 and Fe-Ca oxygen carrier after [...] Read more.
Two bimetallic Fe-Cu and Fe-Ca oxygen carriers were studied for chemical looping gasification (CLG) of biomass. The SEM results indicated that there was no obvious agglomeration on the bimetallic Fe-Cu oxygen carrier supported on Al2O3 and Fe-Ca oxygen carrier after five redox cycles while agglomeration occurred on CuO supported on Al2O3 due to the low melting point of CuO. The XRD results indicated the presence of copper-ferrite and calcium-ferrite phases in the bimetallic materials. The two bimetallic oxygen carriers can be re-oxidized with air to form a crystalline that is similar to the fresh materials. The Fe-Ca oxide became active at 360 °C which was lower than 380 °C for the Fe-Cu oxygen carrier. The high thermal stability and redox reactivity of bimetallic Fe-Cu and Fe-Ca oxygen carriers make the bimetallic oxygen carriers more suitable for recycling during CLG. The method for preparing Fe-Cu oxygen carriers had no significant impact on biomass conversion efficiency but had significant effect on the quality of syngas. Proper control of the biomass/oxygen carrier mass ratio is critical to achieve high selectivity towards gasification instead of combustion. The Fe-Ca oxygen carrier could achieve higher selectivity towards gasification than the Fe-Cu oxygen carrier. Full article
(This article belongs to the Section D1: Advanced Energy Materials)
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17 pages, 3081 KiB  
Article
A Carbide Slag-Based, Ca12Al14O33-Stabilized Sorbent Prepared by the Hydrothermal Template Method Enabling Efficient CO2 Capture
by Xiaotong Ma, Yingjie Li, Yi Qian and Zeyan Wang
Energies 2019, 12(13), 2617; https://doi.org/10.3390/en12132617 - 8 Jul 2019
Cited by 18 | Viewed by 4379
Abstract
Calcium looping is a promising technology to capture CO2 from the process of coal-fired power generation and gasification of coal/biomass for hydrogen production. The decay of CO2 capture activities of calcium-based sorbents is one of the main problems holding back the [...] Read more.
Calcium looping is a promising technology to capture CO2 from the process of coal-fired power generation and gasification of coal/biomass for hydrogen production. The decay of CO2 capture activities of calcium-based sorbents is one of the main problems holding back the development of the technology. Taking carbide slag as a main raw material and Ca12Al14O33 as a support, highly active CO2 sorbents were prepared using the hydrothermal template method in this work. The effects of support ratio, cycle number, and reaction conditions were evaluated. The results show that Ca12Al14O33 generated effectively improves the cyclic stability of CO2 capture by synthetic sorbents. When the Al2O3 addition is 5%, or the Ca12Al14O33 content is 10%, the synthetic sorbent possesses the highest cyclic CO2 capture performance. Under harsh calcination conditions, the CO2 capture capacity of the synthetic sorbent after 30 cycles is 0.29 g/g, which is 80% higher than that of carbide slag. The superiority of the synthetic sorbent on the CO2 capture kinetics mainly reflects at the diffusion-controlled stage. The cumulative pore volume of the synthetic sorbent within the range of 10–100 nm is 2.4 times as high as that of calcined carbide slag. The structure of the synthetic sorbent reduces the CO2 diffusion resistance, and thus leads to better CO2 capture performance and reaction rate. Full article
(This article belongs to the Special Issue Carbon Capture, Storage and Utilization)
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