Search Results (13)

Cable-driven redundant manipulators (CDRMs) are widely applied in various fields due to their notable advantages. Stiffness regulation capability is essential for CDRMs, as it enhances their adaptability and stability in diverse task scenarios. However, their stiffness regulation still faces two main challenges. First, stiffness regulation methods that involve physical structural modifications increase system complexity and reduce flexibility. Second, methods that rely solely on cable tension are constrained by the inherent stiffness of the cables, limiting the achievable regulation range. To address these challenges, this paper proposes a novel stiffness regulation method for CDRMs through the combined optimization of configuration and cable tension. A stiffness model is established to analyze the influence of the configuration and cable tension on stiffness. Due to the redundancy in degrees of freedom (DOFs) and actuation cables, there exist infinitely many configuration solutions for a specific pose and infinitely many cable tension solutions for a specific configuration. This paper proposes a dual-level stiffness regulation strategy that combines configuration and cable tension optimization. Motion-level and tension-level factors are introduced as control variables into the respective optimization models, enabling effective manipulation of configuration and tension solutions for stiffness regulation. An improved differential evolution algorithm is employed to generate adjustable configuration solutions based on motion-level factors, while a modified gradient projection method is adopted to derive adjustable cable tension solutions based on tension-level factors. Finally, a planar CDRM is used to validate the feasibility and effectiveness of the proposed method. Simulation results demonstrate that stiffness can be flexibly regulated by modifying motion-level and tension-level factors. The combined optimization method achieves a maximum RSR of 17.78 and an average RSR of 12.60 compared to configuration optimization, and a maximum RSR of 1.37 and an average RSR of 1.10 compared to tension optimization, demonstrating a broader stiffness regulation range. Full article

Aiming at the challenge of trajectory planning for a continuum manipulator in the confined spaces of gas-insulated switchgear (GIS) chambers during intelligent operation and maintenance of power equipment, this paper proposes a configuration space (C-space) obstacle-avoidance planning method based on an improved RRT-Connect algorithm. By constructing a virtual joint-space obstacle map, the collision-avoidance problem in Cartesian space is transformed into a joint-space path search problem, significantly reducing the computational burden of frequent inverse kinematics solutions inherent in traditional methods. Compared to the RRT-Connect algorithm, improvements in node expansion strategies and greedy optimization mechanisms effectively minimize redundant nodes and enhance path generation efficiency: the number of iterations is reduced by 68% and convergence speed is improved by 35%. Combined with polynomial-driven trajectory planning, the method successfully resolves and smoothens driving cable length variations, achieving efficient and stable control for both the end-effector and arm configuration of a dual-segment continuum manipulator. Simulation and experimental results demonstrate that the proposed algorithm rapidly generates collision-free arm configuration trajectories with high trajectory coincidence in typical GIS chamber scenarios, verifying its comprehensive advantages in real-time performance, safety, and motion smoothness. This work provides theoretical support for the application of continuum manipulator in precision operation and maintenance of power equipment. Full article

Redundant manipulators (RMs) are widely used in various fields due to their flexibility and versatility, but challenges remain in adjusting their inverse kinematics (IK) solutions. Adjustable IK solutions are crucial as they not only avoid joint limits but also enable the manipulability of the manipulator to be regulated. To address this issue, this paper proposes an IK optimization method. First, a performance metric for adjustable IK solutions is developed by introducing the motion-level factor. By setting the desired joint motion level, the IK solutions can be adjusted accordingly. Furthermore, a two-stage optimization algorithm is proposed to obtain the adjustable IK solutions. In the first stage, a modified gradient projection method is used to optimize the performance metric, generating a set of initial optimal solutions. However, cumulative errors may arise during this stage. To counteract this, the forward and backward reaching inverse kinematics algorithm is employed in the second stage to enhance the accuracy of the initial solutions. Finally, the effectiveness of the proposed method is validated through simulations and experiments using a planar cable-driven redundant manipulator. The results demonstrate that the IK solutions can be adjusted by modifying the motion-level factors. The proposed two-stage optimization algorithm integrates the advantages of the gradient projection method and the forward and backward reaching inverse kinematics algorithm, yielding a set of accurate and optimal IK solutions. Furthermore, the adjustable IK solutions facilitate the regulation of the RM’s manipulability, enhancing its adaptability and flexibility. Full article

A control method for a cable-driven robot in a teleoperation system is proposed using the hardware-in-the-loop (HIL) simulation technique. The main components of the teleoperated robotic system are a haptic device, also called a delta robot, and a cable-driven hyper-redundant (CDHR) robot. The CDHR manipulator has higher flexibility and multiple degrees of freedom (DOF), and, therefore, its inverse kinematics are complex. For this reason, the Jacobian method is used in place of the conventional method to calculate the inverse kinematics. Moreover, the two robots constituting the telerobotic system are different in terms of their mechanical structures and workspaces. Therefore, the position mapping method is applied to ensure that the two workspaces are utilized together. However, a singularity area appears when the mapping parameter is adjusted to expand the workspace. Therefore, a haptic algorithm is proposed to prevent the robot from moving into the singularity region and generate force feedback at the end-effector of the haptic device to warn the operator. Because experimental verification of this control strategy is difficult, the HIL technique is used for demonstration in this study to ensure stability and safety before implementation of the method at the experiment scale. The CDHR robot is designed using SolidWorks 2021. Then, the Simscape model is used to simulate the telerobotic system. In addition, the protocol between the haptic device and the laptop is programmed using C/C++ language to facilitate communication with the CDHR robot in MATLAB Simulink 2022a. A few trials are conducted to evaluate and demonstrate the effectiveness of the proposed method. Full article

Rigid robots have found wide-ranging applications in manufacturing automation, owing to their high loading capacity, high speed, and high precision. Nevertheless, these robots typically feature joint-based drive mechanisms, possessing limited degrees of freedom (DOF), bulky structures, and low manipulability in confined spaces. In contrast, continuum robots, drawing inspiration from biological structures, exhibit characteristics such as high compliance, lightweight designs, and high adaptability to various environments. Among them, cable-driven continuum robots (CDCRs) driven by multiple cables offer advantages like higher dynamic response compared to pneumatic systems and increased working space and higher loading capacity compared to shape memory alloy (SMA) drives. However, CDCRs also exhibit some shortcomings, including complex motion, drive redundancy, challenging modeling, and control difficulties. This study presents a comprehensive analysis and summary of CDCR research progress across four key dimensions: configuration design, kinematics and dynamics modeling, motion planning, and motion control. The objective of this study is to identify common challenges, propose solutions, and unlock the full potential of CDCRs for a broader range of applications. Full article

A minimally-invasive manipulator characterized by hyper-redundant kinematics and embedded sensing modules is presented in this work. The bending angles (tilt and pan) of the robot tip are controlled through tendon-driven actuation; the transmission of the actuation forces to the tip is based on a Bowden-cable solution integrating some channels for optical fibers. The viability of the real-time measurement of the feedback control variables, through optoelectronic acquisition, is evaluated for automated bending of the flexible endoscope and trajectory tracking of the tip angles. Indeed, unlike conventional catheters and cannulae adopted in neurosurgery, the proposed robot can extend the actuation and control of snake-like kinematic chains with embedded sensing solutions, enabling real-time measurement, robust and accurate control of curvature, and tip bending of continuum robots for the manipulation of cannulae and microsurgical instruments in neurosurgical procedures. A prototype of the manipulator with a length of 43 mm and a diameter of 5.5 mm has been realized via 3D printing. Moreover, a multiple regression model has been estimated through a novel experimental setup to predict the tip angles from measured outputs of the optoelectronic modules. The sensing and control performance has also been evaluated during tasks involving tip rotations. Full article

Structural optimisation of robotic manipulators is critical for any manipulator used in confined semi-structured environments, such as in agriculture. Many robotic manipulators utilised in semi-structured environments retain the same characteristics and dimensions as those used in fully-structured industrial environments, which have been proven to experience low dexterity and singularity issues in challenging environments due to their structural limitations. When implemented in environments other than fully-structured industrial environments, conventional manipulators are liable to singularity, joint limits and workspace obstacles. This makes them inapplicable in confined semi-structured environments, as they lack the flexibility to operate dexterously in such challenging environments. In this paper, structural optimisation of a hyper-redundant cable-driven manipulator is proposed to improve its performance in semi-structured and challenging confined spaces, such as in agricultural settings. The optimisation of the manipulator design is performed in terms of its manipulability and kinematics. The lengths of the links and the joint angles are optimised to minimise any error between the actual and desired position/orientation of the end-effector in a confined semi-structured task space, as well as to provide optimal flexibility for the manipulators to generate different joint configurations for obstacle avoidance in confined environments. The results of the optimisation suggest that the use of a redundant manipulator with rigid short links can result in performance with higher dexterity in confined, semi-structured environments, such as agricultural greenhouses. Full article

Robotic inspection and maintenance are gaining importance due to the number of different scenarios in which robots can operate. The use of robotic systems to accomplish such tasks has deep implications in terms of safety for human workers and can significantly extend the life of infrastructures and industrial facilities. In this context, long-reach cable-driven hyper-redundant robots can be employed to inspect areas that are difficult to reach and hazardous environments such as tanks and vessels. This paper presents a novel long-reach cable-driven hyper-redundant robot called SLIM (Snake-Like manipulator for Inspection and Maintenance). SLIM consists of a robotic arm, a pan and tilt mechanism as end-effector, and an actuation box that can rotate and around which the arm can wrap. The robot has a total of 15 degrees of freedom and, therefore, for the task of positioning the tool centre point in a bi-dimensional Cartesian space with a specific attitude, it has 10 degrees of redundancy. The robot is designed to operate in harsh environments and high temperatures and can deploy itself up to about 4.8 m. This paper presents the requirements that drove the design of the robot, the main aspects of the mechanical and electronic systems, the control strategy, and the results of preliminary experimental tests performed with a physical prototype to evaluate the robot performances. Full article

The cable-driven hyper-redundant snake-like manipulator (CHSM) inspired by the biomimetic structure of vertebrate muscles and tendons, which consists of numerous joint units connected adjacently driven by elastic materials with hyper-redundant DOF, performs flexible kinematic skills and competitive compound capability under complicated working circumstances. Nevertheless, the drawback of lacking the ability to perceive the environment to perform intelligently in complex scenarios leaves a lot to be improved, which is the original intention to introduce visual tracking feedback acting as an instructor. In this paper, a cable-driven snake-like robotic arm combined with a visual tracking technique is introduced. A visual tracking approach based on dual correlation filter is designed to guide the CHSM in detecting the target and tracing after its trajectory. Specifically, it contains an adaptive optimization for the scale variation of the tracking target via pyramid sampling. For the CHSM, an explicit kinematics model is derived from its specific geometry relationships and followed by a simplification for the inverse kinematics based on some assumption or limitation. A control scheme is brought up to combine the kinematics with visual tracking via the processing tracking errors. The experimental results with a practical prototype validate the availability of the proposed compound control method with the derived kinematics model. Full article

Hyper-redundant continuum manipulators present dexterous kinematic skills in complicated tasks and demonstrate promising potential in underground exploration, intra-cavity inspection, surgery, etc. However, the hyper-redundancy, which endows much dexterity and flexibility, brings a huge challenge to the kinematics solution and control of the continuum manipulators. Due to the pseudoinverse calculation of high-order Jacobian matrix or iteration, many inverse kinematic solution approaches of continuum manipulators are very time-consuming, which extremely limit their applicability in real-time control. Additionally, it is often difficult for the manipulators to perform the tasks well in complex scenarios due to lack of human intervention. Therefore, in this paper, a simplified kinematics model of a typical hyper-redundant manipulator is proposed based on its unique geometry relationships, where the mapping relationships between the actuators’ rotation and the end-effector’s position are derived through the analysis of its driving subsystem and motion subsystem, in particular the joint modules. To perform the tasks of manipulators with the help of operators, a teleoperation control scheme with modified wave transmission structure is designed to achieve the guaranteed stability and improved transparency, and the leader’s trajectory and generated force feedback are the transmitted signals in the communication channel. Specifically, a virtual force feedback generation algorithm is developed in the teleoperation control scheme via the processing tracking errors, which can improve the operators’ assistance and perception during the teleoperation process. The practical experiments with comparative wave variable structures in two different sets are implemented to verify the effectiveness of proposed kinematics model and control scheme. Full article

Cable-driven parallel manipulators (CDPMs) have been of great interest to researchers in recent years because they have many advantages compared to the traditional parallel robot. However, in many studies they lack the cable’s elasticity that leads to flexible cables just being considered as extendable rigid links. Furthermore, an external force acts on the extremities of cable and the self-weight is relevant to the length of it. Experimentally, a small change in length produces a huge change in tension act on the entire cable. By this property, the adjusting length of cable is often added to the traditional inverse kinematic solution in order to reduce the tension force exerted on the cable. This means that the load on the actuator is also reduced. Because of the relationship between tension that acts on the cable and its length, the kinematic problem itself does not make sense without concerning the static or dynamic problems. There is often interest in planning forces for actuators and the length of cables based on a given quasi-static trajectory of the moving platform. The mentioned problem is combined with the quasi-static problem with the inverse kinematic problem of CDPM. In this study, we introduce a novel procedure to produce the quasi-static model and inverse kinematic model for CDPM with the presence of sagging by using both an analytic approach and empirical approach. The produced model is time-efficient and is generalized for spatial CDPM. To illustrate the performance of the proposed model, the numerical and experimental approaches are employed to determine particular solutions in the feasible solutions set produced by our model in order to control the two redundant actuators’ CDPM tracking on a certain desired trajectory. Its results are clearly described in the experimental section. Full article

In this paper, we focus on the issues pertaining to stiffness-oriented cable tension distribution for a symmetrical 6-cable-driven spherical joint module (6-CSJM), which can be employed to construct modular cable-driven manipulators. Due to the redundant actuation of the 6-CSJM, three cables are employed for position regulation by adjusting the cable lengths, and the remaining three cables are utilized for stiffness regulation by adjusting the cable tensions, i.e., the position and stiffness can be regulated simultaneously. To increase the range of stiffness regulation, a variable stiffness device (VSD) is designed, which is serially connected to the driving cable. Since the stiffness model of the 6-CSJM with VSDs is very complicated, it is difficult to directly solve the cable tensions from the desired stiffness. The stiffness-oriented cable tension distribution issue is formulated as a nonlinear constrained optimization problem, and the Complex method is employed to obtain optimal tension distributions. Furthermore, to significantly improve the computation efficiency, a decision variable elimination technique is proposed to deal with the equality constraints, which reduces decision variables from 6 to 3. A comprehensive simulation study is conducted to verify the effectiveness of the proposed method, showing that the 6-CSJM can accurately achieve the desired stiffness through cable tension optimization. Full article

Underwater manipulators are important robotic tools in the exploration of the ocean environment. Up to now, most existing underwater manipulators are rigid and with fixed 5 or 7 degrees of freedom (DOF), which may not be very suitable for some complicated underwater scenarios (e.g., pipe networks, narrow deep cavities, etc.). The biomimetic concept of muscles and tendons is also considered as continuum manipulators, but load capacity and operation accuracy are their essential drawbacks and thus limit their practical applications. Recently, the cable-driven technique has been developed for manipulators, which can include numerous joints and hyper-redundant DOF to execute tasks with dexterity and adaptability and thus they have strong potential for these complex underwater applications. In this paper, the design of a novel cable-driven hyper-redundant manipulator (CDHRM) is introduced, which is driven by multiple cables passing through the tubular structure from the base to the end-effector, and the joint numbers can be extended and decided by the specific underwater task requirements. The kinematic analysis of the proposed CDHRM is given which includes two parts: the cable-joint kinematics and the joint-end kinematics. The geometric relationship between the cable length and the joint angles are derived via the established geometric model for the cable-joint kinematics, and the projection relationship between the joint angles and end-effector’s pose is established via the spatial coordinate transformation matrix for the joint-end kinematics. Thus, the complex mapping relationships among the cables, joints and end-effectors are clearly achieved. To implement precise control, the kinematic control scheme is developed for the CDHRM with series-parallel connections and hyper-redundancy to achieve good tracking performance. The experiment on a real CDHRM system with five joints is carried out and the results verify the accuracy of kinematics solution, and the effectiveness of the proposed control design. Particularly, three experiments are tested in the underwater environment, which verifies its good tracking performance, load carrying and grasping capacity. Full article