Search Results (50)

Unplanned dilution is a critical challenge in underground mining, directly affecting operating costs, resource recovery, stope stability and operational safety. This study presents an empirical–statistical framework that integrates the Mathews–Potvin stability graph, the Equivalent Linear Overbreak/Slough (ELOS) metric, and a site-specific linear calibration to improve dilution prediction in sublevel stoping operations. A database of more than 65 stopes from a Brazilian underground zinc mine was analyzed and classified as cable-bolted, non-cable-bolted, or self-supported. Planned dilution derived from the Potvin graph was compared with actual ELOS measured by cavity-monitoring surveys. Results show a strong correlation between cable-bolted/supported stopes (r = 0.918), whereas non-cabled/unsupported and self-supported stopes display lower correlations (r = 0.755 and 0.767). Applying a site-specific linear calibration lowered the mean absolute dilution error from 0.126 m to 0.101 m (≈20%), with the largest improvement (≈29%) occurring in self-supported stopes where the unadjusted graph is least reliable. Because the equation can be embedded in routine stability calculations, mines can obtain more realistic forecasts without abandoning established empirical workflows. Beyond geotechnical accuracy, the calibrated forecasts improve grade-control decisions, reduce unnecessary waste haulage, and extend resource life—thereby enhancing both the efficiency and the accessibility of mineral resources. This research delivers the first Brazilian case study that couples Potvin analysis with ELOS back-analysis to generate an operational calibration tool, offering a practical pathway for other sites to refine dilution estimates while retaining the simplicity of empirical design. Full article

As the global push for renewable energy intensifies, the materials used in the generation, transmission, and storage of renewable energy systems have come under scrutiny due to their environmental impact. In particular, crosslinked polymers are extensively utilized in these systems because of their excellent thermal, mechanical, and electrical properties. However, their non-recyclable nature and significant waste generation at the end of their service life present severe sustainability challenges. This review employs a citation network-based methodology to analyze the role of crosslinked polymers in renewable energy systems, with a focus mainly on two critical applications: (1) production, specifically in the manufacturing of wind turbine blades; and (2) transmission, where they are integral to high-voltage cable insulation. Our complex network analysis reveals the major themes within the field of sustainability, providing a structured approach to understanding the lifecycle challenges of crosslinked polymers. The first part explores the primary polymers used, their typical lifespans, and the environmental burden of generated waste. We then describe both traditional recycling strategies and innovative approaches, such as supercritical water processing and thermoplasticizing technologies, which offer potential solutions to mitigate these impacts. Finally, we highlight emerging reprocessable materials, including vitrimers, ionomers, and specialty thermoplastic alternatives, which provide recyclability while maintaining performance. This comprehensive assessment emphasizes the urgent need for innovation in polymer science to achieve a circular economy for renewable energy systems. Full article

The extensive use of polyolefins, such as polyethylene (PE) and polypropylene (PP), has led to a substantial accumulation of plastic waste, raising growing concerns about environmental impact and sustainability. In this study, the dielectric, thermal, and chemical properties of recycled materials were investigated, and blending with virgin polyethylene was examined as a sustainable strategy to enhance their electrical performance and promote material reuse. Dielectric analysis demonstrated that blending recycled materials with virgin polyethylene effectively reduced dielectric losses. With the addition of only 15% virgin HDPE, the dielectric loss was significantly lowered by 40% for recycled HDPE (rHDPE) and 30% for the recycled PE-PP blend (r(PE-PP))—compared to their unblended forms. Although the original recycled materials exhibited much higher dielectric losses than virgin HDPE—24 and 28 times greater for rHDPE and r(PE-PP), respectively, at 60 Hz—the blending approach clearly improved their electrical behavior. Overall, the results highlight blending as a practical and sustainable strategy to improve the dielectric performance of recycled polyolefins, enabling their reuse in applications such as electrical cable insulation while contributing to plastic waste reduction. Full article

The recycling of cable scrap, particularly from discarded electrical wiring, is gaining significant attention due to the rising demand for copper and the need for sustainable management of electronic waste. Traditionally, mechanical and thermal processings have been used to recover copper and plastic from cables. However, these approaches are often energy-intensive, time-consuming, and costly in terms of equipment and labor. In this study, we present a simple and effective method for recovering materials from cable scrap using a domestic microwave oven. Cable pieces (2–2.5 cm long) were exposed to 700 W of microwave irradiation under rotation for 30 s, enabling the rapid and efficient separation of high-quality copper metal from the core wire, and activated carbon from the carbonized plastic sheath. Microwaves facilitate this process through Ohmic heating, which induces electrical resistance in the metal, generating heat that mechanically loosens the metal and carbonized plastic components. The process demonstrates high efficiency, achieving an 80% reduction in energy consumption compared to conventional processings. This fast and energy-efficient method shows strong potential for scaling up to industrial recycling, offering a cost-effective and environmentally friendly way to recover high-quality materials for further use or repurposing. Full article

The aim of the article was to test new types of rubber-containing particleboards created from waste materials, which positively contributes to environmental protection, saving primary resources and reducing production costs. This article focuses on the study of three-layer particleboards made from wood particles (spruce non-treated beams) and waste rubber granulates (tires, mixture of seals and carpets, internal flammable cables, external non-flammable cables). Urea–formaldehyde glue, melamine–formaldehyde glue, paraffin emulsion, and ammonium nitrate were used as a binders and excipients in the manufacturing of particleboards. In the core layer of each particleboard, 10% of the weight was made up of rubber granulate. Physical properties (density, water absorption, thickness swelling) and mechanical properties (internal bonding strength, modulus of rupture, modulus of elasticity, screw driving torque) were assessed from this perspective using current EN technical standards. According to the findings, the average densities of all particleboards were comparable to each other in a range from 0.692 to 0.704 g·cm⁻³. The lowest average water absorption and thickness swelling reached particleboards containing 10% of waste internal flammable cables, namely 32.79% for water absorption and 13.21% for thickness swelling. The highest average internal bonding strength reached particleboards without rubber filler and particleboards containing 10% of waste external non-flammable cables, namely 0.52 MPa for both types. The highest average modulus of rupture reached particleboards without rubber filler, namely 12.44 MPa. The highest average modulus of elasticity reached particleboards containing 10% of waste internal flammable cables, namely 2206.29 MPa, and the highest screw driving torque reached particleboards without rubber filler, namely 0.46 N·m for seating torque and 1.44 N·m for stripping torque. The results show that particleboards containing waste external non-flammable cables and particleboards containing waste internal flammable cables achieved comparable results to particleboards without rubber filler, which provides a good basis for a new way of utilizing this type of waste in the form of producing new wood–rubber composites. Full article

The food industry increasingly depends on technological assets to improve the efficiency and accuracy of fruit processing and quality control. This article enhances the application of computer vision with collaborative robotics to create a non-destructive system. The system can automate the detection and handling of fruits, particularly tomatoes, reducing the reliance on manual labor and minimizing damage during processing. This system was developed with a Raspberry Pi 5 to capture images of the fruit using a PiCamera module 3. After detecting the object, a command is sent to a Universal Robotics UR3e robotic arm via Ethernet cable, using Python code that integrates company functions and functions developed specifically for this application. Four object detection models were developed using the TensorFlow Object Detection API, converted to TensorFlow Lite, to detect two types of fruit (tomatoes) using deep learning techniques. Each fruit had two versions of the models. The models obtained 67.54% mAP for four classes and 64.66% mAP for two classes, A rectangular work area was created for the robotic arm and computer vision to work together. After 640 manipulation tests, a reliable area of 262 × 250 mm was determined for operating the system. In fruit sorting facilities, this system can be employed to automatically classify fruits based on size, ripeness, and quality. This ensures consistent product standards and reduces waste by sorting fruits according to pre-defined criteria. The system’s ability to detect multiple fruit types with high accuracy enables it to integrate into existing workflows, thereby increasing productivity and profitability for food processing companies. Additionally, the non-destructive nature of this technology allows for the inspection of fruits without causing any damage, ensuring that only the highest-quality produce is selected for further processing. This application can enhance the speed and precision of quality control processes, leading to improved product quality and customer satisfaction. Full article

Power systems on the lunar surface require power lines of varying lengths and capacities to connect generation, storage, and load facilities. These lines must be designed to perform efficiently in the harsh lunar environment, considering factors such as weight, volume, safety, cost-effectiveness, and reliability. Traditional power transmission methods face challenges in this environment due to temperature fluctuations, micrometeoroid impacts, and ionizing radiation. Underground deployment, although generally safer, faces challenges due to low soil thermal conductivity. At a depth of 30 cm, the lunar temperature of −23.15 °C can be advantageous for managing waste heat. This study presents a novel approach, developed using COMSOL Multiphysics, for designing bipolar MVDC cables for lunar subsurface power transmission. Kapton^® MT+ is chosen as the insulating material for its exceptional properties, including high thermal conductivity and superior dielectric strength. The cables are designed for voltages of ±10 kV and ±5 kV and capacities of 200 kW (low power), 1 MW (medium power), and 2 MW (high power). Our findings indicate that aluminum conductors offer superior performance compared to copper at medium and high power levels. Additionally, elevated voltage levels (±10 kV) enhance cable design and power transfer efficiency. These specially designed cables are well-suited for efficient operation in the challenging lunar environment. Full article

Solar PV is gaining increasing importance in the worldwide energy industry. Consequently, the global expansion of crystalline photovoltaic power plants has resulted in a rise in PV waste generation. However, disposing of PV waste is challenging and can pose harmful chemical effects on the environment. Therefore, developing technologies for recycling crystalline silicon solar modules is imperative to improve process efficiency, economics, recovery, and recycling rates. This review offers a comprehensive analysis of PV waste management, specifically focusing on crystalline solar cell recycling. The classification of PV recycling companies based on various components, including solar panels, PV glass, aluminum frames, silicon solar cells, junction boxes, plastic, back sheets, and cables, is explored. Additionally, the survey includes an in-depth literature review concentrating on chemical treatment for crystalline solar cell recycling. Furthermore, this study provides constructive suggestions for PV power plants on how to promote solar cell recycling at the end of their life cycles, thereby reducing their environmental impact. Moreover, the techno-economic and environmental dimensions of solar cell recycling techniques are investigated in detail. Overall, this review offers valuable insights into the challenges and opportunities associated with crystalline solar cell recycling, emphasizing the importance of economically feasible and environmentally sustainable PV waste management solutions in the constantly evolving solar energy market. Full article

Polyamide is a thermoplastic polymer widely used for several applications, including cables in offshore oil and gas operations. Due to its growing annual production worldwide, this poorly biodegradable material has been a source of pollution. Given this scenario, the need has arisen to develop environmentally friendly techniques to degrade this waste, and biotechnology has emerged as a possible solution to mitigate this problem. This study aimed to investigate the potential of Yarrowia lipolytica to biodepolymerize polyamide fibers (PAF). Microbial cultures were grown in shaken flasks containing different concentrations of PAF (0.5 and 2 g·L⁻¹) and in a bioreactor with and without pH adjustment. PAF mass loss was up to 16.8%, achieved after 96 h of cultivation in a bioreactor without pH adjustment. Additionally, NMR analyses revealed that the amorphous regions of PAF, which are more susceptible to depolymerization, were reduced by 6% during cultivation. These preliminary results indicate the biotechnological potential of Y. lipolytica to depolymerize PAF. Full article

The emission of chlorinated pollutants is one of the main problems when recovering copper (Cu) via pyrolysis from waste enameled wires. This is mainly attributed to other wastes which possess high poly(vinyl chloride) content, such as electrical wires and cables, which are often recycled together with enameled copper wires. In this research, to control the chlorinated pollutants, copper(II) oxide (CuO) was chosen and demonstrated to be an efficient dechlorinating agent, and CuO did not introduce any impurities that influence the quality of the recovered Cu. The pyrolysis and co-pyrolysis of polyester enameled wires, PVC, and CuO were investigated, and special attention was paid to chlorinated compounds in released pyrolytic products. In particular, the co-pyrolysis of this ternary mixture was studied for the first time, and some new pyrolysis behaviors were discovered. For example, the results of Py-GC/MS analyses showed that the addition of CuO removed about 75% of the chloro-organic products, the main types of which were chloroaromatic compounds rather than the more toxic chloroesters. Moreover, pyrolysis gases were collected and characterized via ion chromatography, and the results showed that the chlorine content in the pyrolysis gases decreased by about 71%. TG analysis indicated that CuO only minimally affected the pyrolysis of polyester paint. However, through the chlorine fixation effect, CuO influenced the dechlorination and dehydrochlorination of PVC, as well as secondary reactions between HCl and pyrolysis products of polyester paint, therefore changing the products and behaviors of co-pyrolysis. Mechanism of reducing chlorine-containing pollutants and reaction mechanism of forming typical pyrolysis products closely correlated to the effects of CuO were also proposed, providing theoretical guidance for the recycling of waste enameled wires. Full article

Like other plants, every photovoltaic (PV) power plant will one day reach the end of its service life. Calculations show that 96,000 tons of PV module waste will be generated worldwide by 2030 and 86 million tons by 2050. Such large quantities of waste can endanger the environment and people if they are not disposed of properly. This paper investigated how photovoltaic waste is currently handled, how this problem is legally regulated and to what extent reuse, recycling and disposal are represented. As recycling is the best option in terms of environmental protection and a circular economy, an overview of recycling technologies and recovery rates for the materials contained in the PV system is given. Currently, there are a small number of recycling plants for PV modules in Europe, but none in the Balkan countries. The main reason for this is the small amount of PV waste in these countries, which is far below the profitability threshold for the recycling of 19,000 t/year, and even below the reduced threshold of 9000 t/year. The analysis shows that only seven EU member states will exceed this threshold by 2040, and more than half of the EU member states will not even reach this threshold by 2050. For this reason, PV modules (after dismantling the aluminum frame and cables) are mostly disposed of in landfills in these countries. This is an indication that this problem should be seriously addressed in the EU. In this context, the main obstacles to the reuse and recycling of PV modules are listed, together with guidelines for their removal. Full article

Backfill materials of various origin and composition, abandoned machinery, oils, PCB, gallery support material and cables are the main wastes occurring in underground coal mines during the period of their abandonment. Bearing in mind that under increasing societal pressure most if not all underground coal mines are going to close sooner rather than later, it is important to understand the interactions of these waste materials with rising mine water during mine water level rebound to prevent adverse environmental effects, especially on surface and groundwater. To this end, the composition of mine water at decant points as well as the hydrogeochemical, temporal and spatial dynamics of mine water during rebound requires quantification. In the first part of this paper, an overview of waste materials in underground coal mines is presented. The second part focusses on the experiences gained in the Ruhr area, a closed underground coal mining region in western Germany, where mine water rebound has been ongoing for decades. In this regard, the mine water modeling program Boxmodell was applied during regulatory approval procedures to predict the hydrodynamics and hydrogeochemical development of the water rebound. The results of these investigations allow deep insights into the interactions of rising mine water with wastes as well as the complex chemical evolution of mine water and potentially occurring contaminants (e.g., PCB). The experiences regarding wastes in underground coal mines and the geochemical evolution of rising mine water gained in the Ruhr area can be utilized to support the planning of mine closure in currently still active underground coal mining areas worldwide. Full article

Hundreds of thousands of kilometers of communication and power (umbilical) cables and flowlines lie undersea worldwide. Most of these offshore cables and flowlines have reached or will soon be nearing the end of their service life, prompting the need for a viable recycling approach to recover some valuable material, e.g., copper. However, separation into constituent materials has proven very challenging due to the highly robust design of the composite cables (and flowlines) to withstand service conditions and the tough external plastic sheaths that protect against seawater corrosion. This study aims at promoting sustainable practices in the offshore energy sector. Here, we summarize the findings of the cryogenic comminution of subsea cables and flowlines for an effective separation and recovery of component materials. Heat transfer analyses of complex multilayer flowlines and umbilicals were conducted to evaluate the time required for these structures to reach their respective critical brittle-transition temperatures. Subsequently, the time was used as a guide to crush the flowline and umbilical cables under cryogenic conditions. The results show that the flowlines and umbilical cables will reach the brittle-transition temperature after approximately 1000s (i.e., 17 min) of submergence in liquid nitrogen (LN). Comminution of the materials at temperatures near the brittle-transition temperature was proven relatively efficient compared to room-temperature processing. The present evaluation of heat transfer and lab-scale crushing will afford accurate process modelling and design of a pilot cryogenic comminution of decommissioned subsea cables and flowlines, enabling the sustainable recovery of valuable materials that can provide a new stream of waste-to-wealth economy. Full article

Coal spontaneous combustion (CSC) in gob not only leads to wasted resources and casualties, but also produces a lot of waste gas that pollutes the underground environment. Mastering the degree of CSC helps ensure that timely and effective control measures are taken. The real-time and accurate monitoring of temperature, as the primary indicator of the extent of CSC, is difficult due to the harsh and hidden environment of gob, resulting in a reduced ability to anticipate and prevent CSC. In this work, a complete distributed optical fiber temperature sensing system (DTSS) set with strong anti-damage ability was developed. The optical cable is protected by internal parallel steel cables and external protective pipes, which greatly improve the system’s reliability and integrity when used in gob. During its application in the Wangyun Coal Mine, an abnormal temperature rise in gob was discovered in time, and the effect of inhibitor spraying was monitored and evaluated. The degree of CSC in the gob was accurately identified, which shows that the work of coal mining can be targeted. This work is expected to improve early warning capability to prevent the risk of CSC in gob, and has promising applications. Full article

Civilization and technical progress are not possible without energy. Dynamic economic growth translates into a systematic increase in demand for electricity. Ensuring the continuity and reliability of electricity supplies is one of the most important aspects of energy security in highly developed countries. Growing energy consumption results not only in the need to build new power plants but also in the need to expand and increase transmission capacity. Therefore, large quantities of electric cables are produced all over the world, and after some time, they largely become waste. Recycling of electric cables focuses on the recovery of metals, mainly copper and aluminum, while polymer insulation is often considered waste and ends up in landfills. Currently, more and more stringent regulations are being introduced, mainly environmental ones, which require maximizing the reduction in waste. This article provides a literature review on cable recycling, presenting the advantages and disadvantages of various recycling methods, including mechanical and material recycling. It has been found that currently, there are very large possibilities for recycling cables, and intensive scientific work is being carried out on their development, which is consistent with global climate policy. Full article