Search Results (11)

Sulfur-containing polymers are unique sustainable materials with promise for the development of various adsorbents for environmental remediation. However, they have not been explored for CO₂ capture despite reports on its ability to decontaminate various aqueous pollutants. This study reports on the single-step synthesis of a diamine-functionalized sulfur-containing copolymer by the thermally induced radical copolymerization of N2,N2-Diallylmelamine (NDAM), a difunctional monomer, with sulfur and explores its use for CO₂ capture. The influence of reaction parameters such as the weight ratios of sulfur to NDAM, reaction temperature, time, and the addition of a porogen on the properties of aminated copolymer was investigated. The resulting copolymers were characterized using FTIR, TGA, DSC, SEM, XRD, and BET surface area analyses. The incorporation of NDAM directly imparted amine functionality while stabilizing the polysulfide chains by crosslinking, leading to a thermoset copolymer with an amorphous structure. The addition of a NaCl particle porogen to the S/NDAM mixture generated a mesoporous structure, enabling the resulting copolymer to be tested for CO₂ adsorption under varying pressures, leading to an adsorption capacity as high as 517 mg/g at 25 bar. This work not only promotes sustainable hybrid materials that advance green chemistry while aiding CO₂ mitigation efforts but also adds value to the abundant amount of sulfur by-products from petroleum refineries. Full article

Sludge management in petroleum refineries is a costly and complex challenge, posing environmental risks and health hazards for humans. This study explores sludge incineration as a viable energy recovery method, using a case study from an Iranian refinery. Analysis of 15 sludge samples via bomb calorimetry revealed an average heat value of 3100 kcal/kg, which declines with increased moisture content, while higher chemical oxygen demand (COD) enhances energy yield. Over five years, 4000 tonnes of accumulated sludge presented an energy potential of 12,400 Gcal. Statistical modeling, including polynomial regression and response surface methodology (RSM), mapped sludge storage profiles and predicted calorific values based on COD and moisture variations. The results indicate anaerobic digestion at greater depths reduces organic matter, lowering energy potential. Differential scanning calorimetry (DSC) analysis confirmed key thermal transitions, supporting sludge incineration as an effective waste-to-energy strategy. Implementing this approach within a circular economy framework can optimize refinery waste management while reducing pollution, though proper combustion byproduct control is essential for sustainability and regulatory compliance. Full article

This comprehensive review addresses the need for sustainable and efficient energy storage technologies against escalating global energy demand and environmental concerns. It explores the innovative utilization of waste materials from oil refineries and coal processing industries as precursors for carbon-based electrodes in next-generation energy storage systems, including batteries and supercapacitors. These waste-derived carbon materials, such as semi-coke, coal gasification fine ash, coal tar pitch, petroleum coke, and petroleum vacuum residue, offer a promising alternative to conventional electrode materials. They present an optimal balance of high carbon content and enhanced electrochemical properties while promoting environmental sustainability through effectively repurposing waste materials from coal and hydrocarbon industries. This review systematically examines recent advancements in fabricating and applying waste-derived carbon-based electrodes. It delves into the methodologies for converting industrial by-products into high-quality carbon electrodes, with a particular emphasis on carbonization and activation processes tailored to enhance the electrochemical performance of the derived materials. Key findings indicate that while higher carbonization temperatures may impede the development of a porous structure, using KOH as an activating agent has proven effective in developing mesoporous structures conducive to ion transport and storage. Moreover, incorporating heteroatom doping (with elements such as sulfur, potassium, and nitrogen) has shown promise in enhancing surface interactions and facilitating the diffusion process through increased availability of active sites, thereby demonstrating the potential for improved storage capabilities. The electrochemical performance of these waste-derived carbon materials is evaluated across various configurations and electrolytes. Challenges and future directions are identified, highlighting the need for a deeper understanding of the microstructural characteristics that influence electrochemical performance and advocating for interdisciplinary research to achieve precise control over material properties. This review contributes to advancing electrode material technology and promotes environmental sustainability by repurposing industrial waste into valuable resources for energy storage. It underscores the potential of waste-derived carbon materials in sustainably meeting global energy storage demands. Full article

This study reports the removal of hydrocarbon (HC) pollutants from petroleum refinery wastewater by integrated photocatalytic oxidation and adsorption using a TiO₂/AC hybrid material. The hybrid adsorbent/catalyst was prepared by the impregnation of TiO₂ over AC and characterized by FTIR, SEM, EDX, and XRD analyses. Under the optimized reaction conditions of pH 3, 30 °C, and 1000 mg TiO₂/AC per 500 mL of sample in 50 min, the integrated photocatalytic oxidation-adsorption achieved a net percentage removal of benzene, toluene, aniline, and naphthalene of 91% from model HC solutions. Under these conditions, for the treatment of real refinery wastewater, TiO₂/AC caused a 95% decrease in chemical oxygen demand (COD). The integrated photocatalytic oxidation and adsorption using TiO₂/AC showed a clear advantage over the individual adsorption and photocatalytic oxidation using AC and TiO₂, whereby about the same level of removal of model HCs and a decrease in the COD of refinery wastewater was attained in 105 min and 90 min, respectively, utilizing larger adsorbent/catalyst dosages. GC-MS analysis revealed that during the integrated process of adsorption-photocatalytic oxidation, all the parent HCs and oxidation byproducts were completely removed from the refinery wastewater. Based on the outstanding performance, cost-effectiveness, and environmental greenness, the newly designed TiO₂/AC via the integrated adsorption-photocatalytic oxidation can be counted as an effective alternative route for the large-scale processing of refinery wastewater. Full article

Biofuel is an attractive alternative to fossil fuels since it is renewable and biodegradable—it is mainly made from edible and non-edible sources. Globally, the usage of renewable biofuels is expected to rise quickly. The rising production and use of biofuel has prompted an examination of its environmental impact. Biodiesel is a fatty acid methyl ester generated from sustainable lipid feedstock that substitutes petroleum-based diesel fuel. Non-food oils, such as Jatropha, waste cooking oil, and by-products of vegetable oil from refineries provide inexpensive feedstock for biodiesel manufacturing. Due to its increased oil yield, adequate fatty acid content, tolerance to various agro-climatic conditions, and short gestation period, Jatropha may be one of the most promoted oilseed crops worldwide. Furthermore, Jatropha can provide several economic and agronomic advantages because it is a biodegradable, renewable plant. This study examines whether Jatropha can be considered as the most preferable biofuel in the future. The study begins with an overview of current fuels, including their classifications, dynamic changes in consumption, advantages, and cross-examining the limitations to identify the significance of bringing an alternate fuel. Then we elaborate on the outlook of the Jatropha crop, followed by evaluating its availability, opportunity, and advantages over other biofuels. Subsequently, the extraction methods, including the transesterification process and integration methods for improving the efficiency of Jatropha fuel, are also reviewed in the paper. We also assess the current stage of Jatropha cultivation in different countries with its challenges. The review concludes with future perspectives and directions for research. Full article

Carbon-based conductive additives have been studied for their positive effects on anaerobic digestion (AD) using synthetic substrates, but their importance in wastewater sludge digestion has not been sufficiently explored. This research investigated and compared the effects of two conductive materials (graphene and petroleum coke) with and without trace metal supplementation. The results indicated that supplementing reactors with graphene and petroleum coke could significantly improve biogas production. The supplementation of 1 g/L petroleum coke and 2 g/L graphene, without trace metal addition, led to an increase in the biogas production by 19.10 ± 1.04% and 16.97 ± 5.00%, respectively. Thus, it can be concluded that petroleum coke, which is an oil refinery by-product, can be used to enhance biogas production in a similar way to other carbon-based conductive materials that are currently available on the market. Moreover, using petroleum coke and graphene, the average chemical oxygen demand (COD) removal was 42.84 ± 1.23% and 42.80 ± 0.45%, respectively, without the addition of trace metals. On the other hand, supplementation of the reactors with trace elements resulted in a COD removal of 34.65 ± 0.43% and 34.05 ± 0.45% using petroleum coke and graphene, respectively. Full article

This study aimed to identify the impact of achieving the 1.5 °C target on the petroleum supply chain in Japan, and discuss the feasibility and challenges of decarbonization. First, a national material flow was established for the petroleum supply chain in Japan, including processes for crude petroleum refining, petroleum product manufacturing, plastic resin and product manufacturing, and by-product manufacturing. In particular, by-product manufacturing processes, such as hydrogen, gaseous carbon dioxide, and sulfur, were selected because they are utilized in other industries. Next, the outlook for the production of plastic resin, hydrogen, dry ice produced from carbon dioxide gas, and sulfur until 2050 was estimated for reducing petroleum consumption required to achieve the 1.5 °C target. As a result, national petroleum treatment is expected to reduce from 177,048.00 thousand kl in 2019 to 126,643.00 thousand kl in 2030 if the reduction in petroleum consumption is established. Along with this decrease, plastic resin production is expected to decrease from 10,500.00 thousand ton in 2019 to 7511.00 thousand ton by 2030. Conversely, the plastic market is expected to grow steadily, and the estimated plastic resin production in 2030 is expected to be 20,079.00 thousand ton. This result indicates that there is a large output gap between plastic supply and demand. To mitigate this gap, strongly promoting the recycling of waste plastics and making the price competitiveness of biomass plastics equal to that of petroleum-derived plastics are necessary. Full article

Replacing fossil jet fuel with biojet fuel is an important step towards reducing greenhouse gas (GHG) emissions from aviation. To this end, Sweden has adopted a GHG mandate on jet fuel, complementing those on petrol and diesel. The GHG mandate on jet fuel requires a gradual reduction in the fuel’s GHG emissions to up to 27% by 2030. This paper estimates the potential production of biojet fuel in Sweden for six integrated production pathways and analyzes what they entail with regard to net biomass input and the amount of hydrogen required for upgrading to fuel quality. Integrated production of biofuel intermediates from forestry residues and by-products at combined heat and power plants as well as at the forest industry, followed by upgrading to biojet fuel and other transportation fuels at a petroleum refinery, was assumed in all the pathways. The potential output of bio-based transportation fuels was estimated to 90 PJ/y, including 22 PJ/y of biojet fuel. The results indicate that it will be possible to meet the Swedish GHG mandate for jet fuel for 2030, although it will be difficult to simultaneously achieve the GHG mandates for road transportation fuels. This highlights the importance of pursuing complementary strategies for bio-based fuels. Full article

In petroleum refineries, naphtha reforming units produce reformate streams and as a by-product, hydrogen (H₂). Naphtha reforming units traditionally deployed are designed as packed bed reactors (PBR). However, they are restrained by a high-pressure drop, diffusion limitations in the catalyst, and radial and axial gradients of temperature and concentration. A new design using the fluidized bed reactor (FBR) surpasses the issues of the PBR, whereby the incorporation of the membrane can improve the yield of products by selectively removing hydrogen from the reaction side. In this work, a sequential modular simulation (SMS) approach is adopted to simulate the hydrodynamics of a fluidized bed membrane reactor (FBMR) for catalytic reforming of naphtha in Aspen Plus. The reformer reactor is divided into five sections of plug flow reactors and a continuous stirrer tank reactor with the membrane module to simulate the overall FBMR. Similarly, a fluidized bed reactor (FBR), without membrane permeation phenomenon, is also modelled in the Aspen Plus environment for a comparative study with FBMR. In FBMR, the continuous elimination of permeated hydrogen enhanced the production of aromatics compound in the reformate stream. Moreover, the exergy and economic analyses were carried out for both FBR and FBMR. Full article

Iso-butene is an important material for the production of chemicals and polymers. It can take part in various chemical reactions, such as hydrogenation, oxidation and other additions owing to the presence of a reactive double bond. It is usually obtained as a by-product of a petroleum refinery, by Fluidized Catalytic Cracking (FCC) of naphtha or gas-oil. However, an interesting alternative to iso-butene production is n-butane dehydroisomerization, which allows the direct conversion of n-butane via dehydrogenation and successive isomerization. In this work, a simulation analysis of an integrated membrane system is proposed for the production and recovery of butenes. The dehydroisomerization of n-butane to iso-butene takes place in a membrane reactor where the hydrogen is removed from the reaction side with a Pd/Ag alloys membrane. Afterwards, the retentate and permeate post-processing is performed in membrane separation units for butenes concentration and recovery. Four different process schemes are developed. The performance of each membrane unit is analyzed by appropriately developed performance maps, to identify the operating conditions windows and the membrane permeation properties required to maximize the recovery of the iso-butene produced. An analysis of integrated systems showed a yield of butenes higher than the other reaction products with high butenes recovery in the gas separation section, with values of molar concentration between 75% and 80%. Full article

Petroleum coke, or petcoke, is a granular coal-like industrial by-product that is separated during the refinement of heavy crude oil. Recently, the processing of material from Canadian oil sands in U.S. refineries has led to the appearance of large petcoke piles adjacent to urban communities in Detroit and Chicago. The purpose of this literature review is to assess what is known about the effects of petcoke exposure on human health. Toxicological studies in animals indicate that dermal or inhalation petcoke exposure does not lead to a significant risk for cancer development or reproductive and developmental effects. However, pulmonary inflammation was observed in long-term inhalation exposure studies. Epidemiological studies in coke oven workers have shown increased risk for cancer and chronic obstructive pulmonary diseases, but these studies are confounded by multiple industrial exposures, most notably to polycyclic aromatic hydrocarbons that are generated during petcoke production. The main threat to urban populations in the vicinity of petcoke piles is most likely fugitive dust emissions in the form of fine particulate matter. More research is required to determine whether petcoke fine particulate matter causes or exacerbates disease, either alone or in conjunction with other environmental contaminants. Full article