Search Results (50)

The deterioration of rocks’ mechanical properties during the late stage of water injection development significantly reduces the rock-breaking efficiency of PDC bits. In this study, X-ray diffraction mineral composition analysis and triaxial compression mechanics tests were used to systematically characterize the weakening mechanism of water injection on reservoir rocks. Based on an analysis of mechanical experimental characteristics, this study proposes a multi-scale collaborative optimization method: establish a single tooth–rock interaction model at the micro-scale through finite element simulation to optimize geometric cutting parameters; at the macro scale, adopt a differential bit design scheme. By comparing and analyzing the rock-breaking energy consumption characteristics of four-blade and five-blade bits, the most efficient rock-breaking configuration can be optimized. Based on Fluent simulation on the flow field scale, the nozzle configuration can be optimized to improve the bottom hole flow field. The research results provide important theoretical guidance and technical support for the personalized design of drill bits in the later stage of water injection development. Full article

The reverse circulation drill bit is the key component for the efficient and smooth implementation of the pneumatic hollow-through down-the-hole (DTH) hammer reverse circulation continuous coring (sampling) technology. To obtain the structural form of a reverse circulation drill bit with better reverse circulation performance, revealing its local flow fields by computational fluid dynamics (CFD) simulation is an effective approach. Taking the inner jet holes-type reverse circulation drill bit as the research object, three kinds of symmetrical and asymmetrical structures of inner jet holes were proposed. The CFD simulation results show that increasing the air volume supply and the number of inner jet holes leads to an increase in the velocity of air flow jet within the inner jet holes, an increase in the negative pressure formed in the central through channel below the inner jet holes, an enhancement of the reverse circulation performance and suction capacity formed by the reverse circulation drill bit, and an acceleration of the upward flow velocity of the rock cores (samples) located at the bottom of the borehole. Additionally, the reverse circulation performance formed by the reverse circulation drill bit with staggered arranged inner jet holes is superior to that of the reverse circulation drill bit with uniformly distributed inner jet holes. Under the same simulation conditions, the static pressure (i.e., negative pressure) and the upward flow velocity formed by the JB6 model are 2.34 kPa and 30.778 m/s higher than those formed by the JB3-3 model, while these two values formed by the JC6 model are 0.197 kPa and 3.689 m/s higher than those formed by the JB6 model, respectively. In conclusion, an asymmetric structural design would be more reasonable for the design of the inner jet holes-type reverse circulation drill bit. Full article

Deep coalbed methane (CBM) resources possess significant potential. However, their development is challenged by geological characteristics such as high in situ stress and low permeability. Furthermore, existing production strategies often prove inadequate. In order to achieve long-term stable production of deep coalbed methane reservoirs and increase their final recoverable reserves, it is urgent to construct a scientific and reasonable drainage system. This study focuses on the deep CBM reservoir in the Daning-Jixian Block of the Ordos Basin. First, a thermal–hydraulic–mechanical (THM) multi-physics coupling mathematical model was constructed and validated against historical well production data. Then, the model was used to forecast production. Finally, key control measures for enhancing well productivity were identified through production strategy adjustment. The results indicate that controlling the bottom-hole flowing pressure drop rate at 1.5 times the current pressure drop rate accelerates the early-stage pressure drop, enabling gas wells to reach the peak gas production earlier. The optimized pressure drop rates for each stage are as follows: 0.15 MPa/d during the dewatering stage, 0.057 MPa/d during the gas production rise stage, 0.035 MPa/d during the stable production stage, and 0.01 MPa/d during the production decline stage. This strategy increases peak daily gas production by 15.90% and cumulative production by 3.68%. It also avoids excessive pressure drop, which can cause premature production decline during the stable phase. Consequently, the approach maximizes production over the entire life cycle of the well. Mechanistically, the 1.5× flowing pressure drop offers multiple advantages. Firstly, it significantly shortens the dewatering and production ramp-up periods. This acceleration promotes efficient gas desorption, increasing the desorbed gas volume by 1.9%, and enhances diffusion, yielding a 39.2% higher peak diffusion rate, all while preserving reservoir properties. Additionally, this strategy synergistically optimizes the water saturation and temperature fields, which mitigates the water-blocking effect. Furthermore, by enhancing coal matrix shrinkage, it rebounds permeability to 88.9%, thus avoiding stress-induced damage from aggressive extraction. Full article

The evaluation of pressure drops across the length of production wells is a crucial task, as it influences both the cost-effective selection of tubing and the development of an efficient production strategy, both of which are vital for maximizing oil recovery while minimizing operational expenses. To address this, our study proposes an innovative hybrid intelligent system designed to predict bottom-hole flowing pressure in vertical multiphase conditions with superior accuracy compared to existing methods using a data set of 150 field measurements amassed from Algerian fields. In this work, the applied hybrid framework is the Adaptive Neuro-Fuzzy Inference System (ANFIS), which integrates artificial neural networks (ANN) with fuzzy logic (FL). The ANFIS model was constructed using a subtractive clustering technique after data filtering, and then its outcomes were evaluated against the most widely utilized correlations and mechanistic models. Graphical inspection and error statistics confirmed that ANFIS consistently outperformed all other approaches in terms of precision, reliability, and effectiveness. For further improvement of the ANFIS performance, a particle swarm optimization (PSO) algorithm is employed to refine the model and optimize the design of the antecedent Gaussian memberships along with the consequent linear coefficient vector. The results achieved by the hybrid ANFIS-PSO model demonstrated greater accuracy in bottom-hole pressure estimation than the conventional hybrid approach. Full article

In the micro-EDM blind-hole machining of C_f-ZrB₂-SiC ceramics, defects such as bottom surface protrusion and machining fillets are often encountered. The implementation of an electrode-assisted oscillating device has proven effective in improving machining outcomes. To unravel the fundamental reasons behind the optimization enabled by this auxiliary oscillating device, this paper presents fluid simulation research, providing a quantitative comparison of the differences in machining gap flow field characteristics and debris motion behaviors under conditions with and without the assistance of the oscillating device. Firstly, this paper briefly describes the characteristics of C_f-ZrB₂-SiC discharge products and flow field deficiencies during conventional machining and introduces the working principle of electrode-assisted oscillation devices to establish the background and objectives of the simulation study. Subsequently, this research established simulation models for both conventional machining and oscillating machining based on actual processing conditions. CFD numerical simulations were conducted to compare flow field differences between conditions with and without auxiliary machining devices. The results demonstrate that, compared to conventional machining, electrode oscillation not only increases the maximum velocity of the working fluid by nearly 32% but also provides a larger debris accommodation space, effectively preventing secondary discharge. Regarding debris agglomeration, oscillating machining resolves the low-velocity zone issues present in conventional modes, increasing debris velocity from 0 mm/s to 7.5 mm/s and ensuring continuous debris motion. Furthermore, the DPM was used to analyze particle distribution and motion velocities, confirming that vortex effects form within the hole under oscillating conditions. These vortices effectively draw bottom debris outward, preventing local accumulation. Finally, from the perspective of debris distribution, the formation mechanisms of micro-hole morphology and the tool electrode wear patterns were explained. Full article

Optimizing hydrodynamic performance and dissolved oxygen (DO) distribution is essential for improving water quality management in industrial recirculating aquaculture systems. This study combines experimental measurements and data analysis to evaluate the effects of the inlet pipe flow rate (Q), deployment distance ratio (d/r), deployment angle (θ), inlet pipe structure on hydrodynamics and the dissolved oxygen distribution across various tank layers. The flow field distribution in the tanks was measured using Acoustic Doppler Velocimetry (ADV), and the hydrodynamic characteristics, including average velocity (v_avg) and the velocity uniformity coefficient (DU₅₀), were quantitatively analyzed. The dissolved oxygen content at different tank layers was recorded using an Aquameter GPS portable multi-parameter water quality analyzer. The findings indicate that average velocity (v_avg) and the velocity uniformity coefficient (DU₅₀) are key determinants of the hydrodynamic characteristic of circular aquaculture tanks. Optimal hydrodynamic performance occurs for the vertical single-pipe porous configuration at Q = 9 L/s, d/r = 1/4, and θ = 45°,the average velocity reached 0.0669 m/s, and the uniformity coefficients attained a maximum value of 40.4282. In a vertical single-pipe porous structure, the tank exhibits higher dissolved oxygen levels compared to a horizontal single-pipe single-hole structure. Under identical water inflow rates and deployment distance ratios, dissolved oxygen levels in the surface layer of the circular aquaculture tank are significantly greater than that in the bottom layer. The results of this study provide valuable insights for optimizing the engineering design of industrial circular aquaculture tanks and addressing the dissolved oxygen distribution across different water layers. Full article

The development of deep coalbed methane (CBM) wells faces challenges such as significant reservoir depth, low permeability, and severe liquid loading in the wellbore. Traditional drainage and gas recovery techniques struggle to meet the dynamic production demands. This study, using the deep CBM wells at the Jishen 15A platform as an example, proposes a “cyclic gas lift–wellhead compression-vent gas recovery” composite synergy technology. By selecting a critical liquid-carrying model, innovating equipment design, and dynamically regulating pressure, this approach enables efficient production from low-pressure, low-permeability gas wells. This research conducts a comparative analysis of different critical liquid-carrying velocity models and selects the Belfroid model, modified for well inclination angle effects, as the primary model to guide the matching of tubing production and annular gas injection parameters. A mobile vent gas rapid recovery unit was developed, utilizing a three-stage/two stage pressurization dual-process switching technology to achieve sealed vent gas recovery while optimizing pipeline frictional losses. By combining cyclic gas lift with wellhead compression, a dynamic wellbore pressure equilibrium system was established. Field tests show that after 140 days of implementation, the platform’s daily gas production increased to 11.32 × 10⁴ m³, representing a 35.8% rise. The average bottom-hole flow pressure decreased by 38%, liquid accumulation was reduced by 72%, and cumulative gas production increased by 370 × 10⁴ m³. This technology effectively addresses gas–liquid imbalance and liquid loading issues in the middle and late stages of deep CBM well production, providing a technical solution for the efficient development of low-permeability CBM reservoirs. Full article

Optimizing the drilling process is critical for the exploration of natural resources. However, there are several mechanic parameters that continuously interact with formation properties, hindering the optimization process. Rate of penetration (ROP) and mechanical specific energy (MSE) are considered two key performance indicators that allow the identification of ideal conditions to enhance the drilling process. Thus, the goal of this research was to analyze field data from pre-salt layer operations, using a 2D analysis of parameters as a function of depth, response surface methodology (RSM), and multi-objective optimization. The results show that the RSM method and multi-objective optimization provide better results when compared with 2D analysis of parameters as a function of depth. The RSM method can be used as a tool to analyze the effects of the independent drilling mechanical parameters (WOB, RPM, FLOW, and TOR) on the response variables (ROP and MSE) with a 95% confidence level. Through multi-objective optimization, it was possible to concomitantly achieve an ROP of approximately 22 ft/h and MSE of nearly 11 kpsi using the values of WOB, RPM, FLOW, and TOR of about 11 klb, 109 rev/min, 803 gpm, and 3 klb-ft, respectively. Using high WOB values, i.e., from the mean value up to the maximum value of approximately 43 klb, reflects a low ROP and most likely indicates an operation beyond the foundering point. High FLOW promotes a more efficient hole cleaning and higher rates of cuttings transport, thus preventing eventual in situ drill-bit sticking. Flow adjustment also ensures an adequate balance of dynamic bottom hole pressure, in addition to controlling the force impact force of the drilling fluid in contact with the rock being drilled, expressing importance in terms of efficiency and rock penetration. Finally, it is important to mention that the results of this research are not only applicable to hydrocarbon exploration but also to geothermal and natural hydrogen exploration. Values analyzed and presented with decimal precision should be logically focused as integers when in industrial application. Full article

The flow occurring at the bottom of a polycrystalline diamond compact (PDC) drill bit involves a complex process made up of drilling fluid and the drilled rock cuttings. A thorough understanding of the bottom-hole flow conditions is essential for accurately evaluating and optimizing the hydraulic structure design of the PDC drill bit. Based on a comprehensive understanding of the hydraulic structure and fluid flow characteristics of PDC drill bits, this study integrates computational fluid dynamics (CFD) with rock-breaking simulation methods to refine and enhance the numerical simulation approach for the liquid–solid two-phase flow field of PDC drill bits. This study further conducts a comparative analysis of simulation results between single-phase and liquid–solid two-phase flows, highlighting the influence of rock cuttings on flow dynamics. The results reveal substantial differences in flow behavior between single-phase and two-phase conditions, with rock cuttings altering the velocity distribution, flow patterns, and hydraulic performance near the bottom-hole region of the drill bit. The two-phase flow simulation results demonstrate higher accuracy and provide a more detailed depiction of the bottom-hole flow, facilitating the identification of previously unrecognized issues in the hydraulic structure design. These findings advance the methodology for multiphase flow simulation in PDC drill bit studies, providing significant academic and engineering value by offering actionable insights for optimizing hydraulic structures and extending bit life. Full article

The air film thickness is an important parameter of an air cushion belt conveyor, which directly affects the compressed air supply power and operating resistance of the system. Therefore, it is important to calculate the bottom thickness of the gas film accurately in the design stage. A calculation method for the thickness of a conveyor air cushion was derived based on the mathematical model of the air cushion flow field for a multi row uniformly distributed air cushion structure. Meanwhile, the algorithm was validated based on a Fluent 3D flow field numerical simulation and experiments. Through verification, it was found that due to the algorithm’s assumption that the increase in the gas flow rate only existed at the axis of the gas hole, there was a sudden change in the calculation results of the gas flow rate at the axis of the gas hole. The sudden change in the gas flow rate had caused the calculation results of the air cushion thickness to experience abrupt and discontinuous changes. Furthermore, the calculation method for air cushion thickness was revised based on the verification results. Compared with the experimental test results, the average error of the calculation results of the algorithm proposed in this paper was 14.27%. Full article

As oil and gas exploration extends into ultra-deep land and sea environments, developing accurate and efficient hydraulic computation models is essential for improving safe and effective drilling techniques. This paper presents a non-isothermal transient hydraulic computational model developed in MATLAB, which integrates the wellbore temperature and flow fields to simulate temperature, pressure, and phase distributions during gas-liquid-solid three-phase flow in deep wells with large annular ratios. Through example calculations, we examine the effects of the annular ratio and convective heat transfer coefficient on wellbore flow. Results indicate that increasing the annular ratio decreases bottom-hole temperature and pressure; specifically, increasing the annular ratio from 1.5 to 3.5 results in approximately a 10% reduction in pressure and a temperature drop of over 50 K. Additionally, when considering convective heat transfer in the drilling fluid, wellbore temperature increases gradually with depth, peaking at about 1/8 of the total well depth. These findings provide theoretical guidance for designing drilling programs and selecting well control strategies for ultra-deep wells. Full article

With the development of offshore oil fields, the reservoirs of X oilfield in the west of the South China Sea are poor in physical property, serious in pollution, and increasingly prominent in interlayer contradictions. Water injection dilation technology has strongly affected the development of loose sandstone reservoirs. To explore whether this technology applies to the low-permeability sandstone of X oilfield in the west of the South China Sea and the dilation effect and radius of water injection dilation technology on the target reservoir, low confining pressure rock mechanics experiments and numerical simulation of water injection in this reservoir section are carried out. The triaxial shear experiment of low confining pressure shows that the target reservoir sandstone with low-permeability can have a shear strength of 45 MPa when the effective confining pressure is 0.5 MPa, and the target reservoir core can have dilatancy. When the axial strain is 2.5%, the core dilatancy is 1%, and the permeability changes by 1.17 times. It was found that the core volume dilation was obviously under low effective confining pressure, and the permeability is 2 orders higher than in the initial condition. The numerical simulation of the target reservoir shows that the bottom-hole pressure reaches 47.12 MPa at the end of water injection in typical wells. The reservoir was deformed to different degrees around the well, and the top layer was raised by 5.58 mm. This paper characterizes the rock expansion potential and expansion flow capacity of low-permeability sandstone reservoirs from multiple perspectives and establishes a three-dimensional, full-size wellbore formation crustal stress strict matching geological model for offshore expansion wells. We have provided theoretical guidance for on-site construction. Full article

The direct extraction of clear water from a sandy river is a difficult task and can only be achieved through specific engineering measures. This paper proposes an artificial percolation riverbed structure for extracting clean water from sandy rivers, using a numerical simulation to study the flow field distribution characteristics of the structure under clean water conditions. The main conclusions are as follows: When the percolation vortex tube opening rate is 1.4%, the vortex tube with or without opening the percolation hole has little influence on the distribution characteristics of the flow field in the artificial riverbed, and the purpose of water extraction can be achieved while constructing a helical flow field. The axial flow velocity and circumferential flow velocity of the vortex tube cross-section under different Reynolds numbers show the distribution of a low-flow velocity close to the center of the vortex tube, and a high-flow velocity close to the vortex tube side-wall area. The average axial flow velocity and average circumferential flow velocity of the vortex tube show a trend of increasing and then decreasing distribution along the axial axis of the vortex tube in the direction of the sediment transport flume. The mean axial flow velocity of the vortex tube along the axis of the vortex tube toward the sediment transport flume and the mean circumferential flow velocity both show a distribution trend of increasing and then decreasing. At the junction of the vortex tube and the sediment transport flume, there are obvious pressure changes, and the pressure changes drastically under the same horizontal line. Along the direction of the bottom line of the vortex tube, the pressure at the vortex tube is obviously greater than that at the sediment transport flume. The vortex of the artificial percolation riverbed is mainly concentrated in the vicinity of the vortex tube, and the maximum value of the vortex intensity generally occurs at the junction of the vortex tube and the sediment transport flume. With the increase in the Reynolds number, the vortex intensity has an overall increasing trend, and the distribution of the vortex is more complex. This study helps to elucidate the distribution characteristics of the flow field in the artificial percolation riverbed, and it provides a reference basis for the future study of the flow field of artificial percolation riverbeds of sandy rivers. Full article

The bypass valve of a positive displacement motor is a key component for regulating the bottom hole pressure and ensuring the normal circulation of drilling fluid during the drilling process. Severe erosion damage to the bypass valve significantly affects the service life of the positive displacement motor, yet there is currently a lack of related research. In this research, the flow characteristics of drilling fluid inside the valve core were analyzed through flow field simulation, and the main factors influencing erosion damage to the valve core were investigated. The results indicate that the side holes and flow channel structure of the valve core are the main causes of erosion. Based on this, two optimization schemes are proposed, namely, reducing the number of bypass side holes to 4 and optimizing the flow channel cone angle to 45°. The simulation results show that the erosion rate of the optimized valve core is significantly reduced, and the service life is effectively improved. Finally, a valve core life prediction model is established using a back propagation (BP) neural network to evaluate the optimization effect. The results show that the applicable flow range and maximum service life of the optimized valve core are increased by approximately 60% and 75.4%, respectively, validating the effectiveness of the optimization scheme. Full article

High-temperature geothermal wells frequently employ foam drilling fluids and Polycrystalline Diamond Compact (PDC) drill bits. Understanding the bottom-hole flow field of PDC drill bits in foam drilling is essential for accurately analyzing their hydraulic structure design. Based on computational fluid dynamics (CFD) and multiphase flow theory, this paper establishes a numerical simulation technique for gas-liquid-solid multiphase flow in foam drilling with PDC drill bits, combined with a qualitative and quantitative hydraulic structure evaluation method. This method is applied to simulate the bottom-hole flow field of a six-blade PDC drill bit. The results show that the flow velocity of the air phase in foam drilling fluid is generally higher than that of the water phase. Some blades’ cutting teeth exhibit poor cleaning and cooling effects, with individual cutting teeth showing signs of erosion damage and cuttings cross-flow between channels. To address these issues, optimizing the nozzle spray angle and channel design is necessary to improve hydraulic energy distribution, enhance drilling efficiency, and extend drill bit life. This study provides new ideas and methods for developing geothermal drilling technology in the numerical simulation of a gas-liquid-solid three-phase flow field. Additionally, the combined qualitative and quantitative evaluation method offers new insights and approaches for research and practice in drilling engineering. Full article