Search Results (93)

A key issue with lead-cooled fast reactors is the corrosion vulnerability of fuel cladding and core components, which will endanger the structural materials’ integrity and the operational safety of the reactor system. The FeCrAlTi-ODS (Oxide Dispersion Strengthened) alloy coatings are prepared by the Magnetron Sputtering technique under different bias voltages to shield structural elements in lead-cooled fast reactors from corrosion caused by lead-bismuth eutectic (LBE). A comprehensive study examines their mechanical attributes and resistance to LBE-induced corrosion. Compared to the bare substrate of austenitic 316L steel, the FeCrAlTi-ODS alloy coatings exhibit significantly improved binding force and hardness. The hardness (H) reaches 11.52 GPa (twice that of the bare substrate), and the elastic modulus (E) reaches 172.89 GPa. After the corrosion of bare substrate 316L steel by LBE, the oxygen element penetrated was obvious, and the Nickel element underwent selective migration. The FeCrAlTi-ODS alloy coatings show promising LBE corrosion resistance, and the FeCrAlTi-ODS alloy coating prepared under different bias can effectively protect the substrate material, which is attributed to the formation of protective FeCr₂O₄ film on the surface. The compact oxide film significantly prevents the further infiltration of the oxygen element and the migration of metal elements. Full article

This paper examines the wettability and interactions between ceramic and composite materials soldered with Bi-based solder containing 11 wt.% of silver and 3 wt.% titanium using indirect electron beam soldering technology. The Bi11Ag3Ti solder, with a melting point of 402 °C, consisted of a bismuth matrix containing silver lamellae. Titanium, acting as an active element, positively influenced the interaction between the solder and the joined materials. SiC and Ni-SiC substrates were soldered at temperatures of 750 °C, 850 °C, and 950 °C. Measurements of wettability angles indicated that the lowest value (20°) was achieved with SiC substrates at 950 °C. A temperature of 750 °C appeared to be the least suitable for both substrates and was entirely unsuitable for Ni-SiC. It was also observed that the Bi11Ag3Ti solder wetted the SiC substrates more effectively than Ni-SiC substrates. The optimal working temperature for this solder was determined to be 950 °C. The shear strength of the joints soldered with the Bi11Ag3Ti alloy was 23.5 MPa for the Al₂O₃/Ni-SiC joint and 9 MPa for the SiC/Ni-SiC joint. Full article

Lead–bismuth eutectic alloy (LBE, Pb_44.5Bi_55.5) has emerged as a promising candidate for use in advanced nuclear and solar energy systems due to its favorable thermophysical characteristics and radiation shielding capabilities. The aim of this research is to assess the applicability of the induction melting technique to synthesize LBE. This paper presents a comprehensive evaluation of the structural, thermophysical, and radiation shielding properties of the obtained LBE sample. Various techniques were employed to investigate the solid-to-liquid eutectic transformation, phase composition, morphology, and homogeneity of the obtained material. Experimental and theoretical determinations on density, void, molar volume, thermal conductivity, heat capacity, thermal diffusivity, and electrical conductivity were performed. Radiation shielding performance over photon energies ranging from 0.015 to 15 MeV was simulated using the Phy-X/PSD program. The results revealed the eutectic structure comprising Pb₇Bi₃ and Bi phases with near-ideal stoichiometry and a melting point of 127.6 °C. The alloy demonstrated a small void that corresponds to a high degree of sample compaction, high specific heat capacity, moderate thermal conductivity, low thermal diffusivity, and effective radiation shielding. These findings confirm that LBE obtained by the induction melting technique possesses the necessary structural stability and functional properties for integration into nuclear reactor and solar thermal technologies. Full article

Lead-bismuth eutectic (LBE) is a eutectic alloy of lead (44.5 at%) and bismuth (55.5 at%) that can be used as the coolant for the fast nuclear reactors. In the event of specific conditions or even accidents of the reactors, the temperature of liquid LBE decreases, and it may undergo solidification and volume expansion during the aging process after solidification, which can easily cause damage to the reactor’s internal structure as well as the reactor vessels. In this study, the microstructure and mechanical properties of solidified LBE obtained at different cooling rates are systematically investigated after different aging times. It was found that the internal structure of LBE after aging remained a eutectic microstructure, consisting of the γ-phase (Bi-rich phase) and β-phase (Pb₇Bi₃). After a long period of static aging, the white γ-phase precipitated into the black β-phase, which further confirms the phase transition mechanism. Meanwhile, the acceleration of the cooling rate can aggravate volume expansion. As the aging time increases, there is no significant difference in the compressive yield strength σ of the LBE samples with the same cooling rate and only a certain degree of fluctuation. The elastic modulus E also shows similar results, indicating that aging time has a minor effect on the compressive yield strength σ and elastic modulus E of the LBE. With the increase in cooling rate, the compressive yield strength σ shows an upward trend, while the elastic modulus E is not significantly affected, with a small amplitude of fluctuation. Meanwhile, the hardness of LBE samples after long-term aging treatment is enhanced. After long-term aging, the overall density of the LBE samples shows a decreasing trend, the density fluctuation range of the fast cooling rates (5 K/min and 10 K/min) are significantly larger than that of the slow cooling rates. The decrease in density leads to volume expansion of the LBE during the aging process after solidification. Full article

Bismuth is a promising and environmentally safe metal widely used in various industries, including electronics, medicine and metallurgy. Despite this, its production is associated with a number of technological difficulties due to the low content of bismuth in natural ores and its presence mainly as a by-product of lead processing. The present article is devoted to the study of the method of increasing the content of bismuth in lead alloys using oxygen oxidation. It is shown that lead, which has a high affinity for oxygen, is effectively oxidized and passes into the slag phase, whereas bismuth is concentrated in the metallic phase. Experiments were carried out at 650 °C using boric acid to lower the melting point of the slag and improve its flowability. As a result of five enrichment steps, the bismuth content in the alloy increased from 4.0% to 48.8%. The proposed method demonstrates high selectivity and economic efficiency, which makes it promising for industrial application. The results of the study can be used to develop more environmentally safe and energy-efficient technologies for bismuth lead enrichment, which is especially relevant in the context of growing demand for bismuth in various industries. Full article

Alumina-forming austenitic steels (AFA steels) exhibit excellent creep resistance and oxidation capabilities, making them a strong candidate for cladding materials in lead-cooled fast reactors. This study investigates the corrosion resistance of Mn-containing AFA steels in lead–bismuth eutectic (LBE) at 550 °C with a controlled oxygen concentration of 10⁻⁶ wt.%. The results demonstrate that under these experimental conditions, the addition of Al enhances the material’s resistance to lead–bismuth corrosion. Moreover, Mn incorporation significantly improves corrosion resistance, with the optimal composition being an AFA alloy containing 16 wt.% Ni, 12 wt.% Cr, 3 wt.% Al, and 4 wt.% Mn. Mn addition alters the type of oxide product formed on the alloy surface, shifting from Fe₃O₄ or (Fe, Cr)_xO_y to (Cr, Mn)_xO_y. Full article

Copper alloys are widely used in faucet production due to their formability, enabling the casting of complex shapes, as well as to their antibacterial properties and good corrosion resistance. This study examined a faucet produced by the low-pressure die casting method, focusing on alternatives to lead (Pb) in copper alloys. Fluidity, casting rejection rates, and mechanical and microstructural properties were assessed. Additionally, lead-free and environmentally friendly brass alloy developments in the literature were reviewed. The experimental work involved producing a faucet from aluminum, antimony, and a bismuth-modified low-lead alloy using low-pressure casting. As faucet material, the antimony-supplemented alloy exhibited superior strength and optimal hardness. It also demonstrated better microstructural distribution and the highest production efficiency (at 81%). These findings highlight the significant advantages of the addition of antimony over aluminum and bismuth in faucet casting. The results are promising for both the casting process and subsequent mechanical operations, suggesting that antimony could enhance production quality and efficiency in low-pressure die-cast copper alloys. Full article

With the advancement of lead–bismuth fast reactors, there has been increasing attention directed towards the design of and manufacturing technology for electromagnetic pumps employed to drive liquid lead–bismuth eutectic (LBE). These electromagnetic pumps are characterized by a simple structure, effective sealing, and ease of flow control. They exploit the excellent electrical conductivity of liquid metals, allowing the liquid metal to be propelled by Lorentz forces generated by the traveling magnetic field within the pump. To better understand the performance characteristics of electromagnetic pumps and master the techniques for integrated manufacturing and performance optimization, this study conducted fundamental research, development of key components, and the assembly of the complete pump. Consequently, an annular linear induction pump (ALIP) suitable for liquid lead–bismuth eutectic was developed. Additionally, within the lead–bismuth thermal experimental loop, startup and preheating experiments, performance tests, and flow-head experiments were conducted on this electromagnetic pump. The experimental results demonstrated that the output flow of the electromagnetic pump increased linearly with the input current. When the input current reached 99 A, the loop achieved a maximum flow rate of 8 m³/h. The efficiency of the electromagnetic pump also increased with the input current, with a maximum efficiency of 5.96% during the experiments. Finally, by analyzing the relationship between the flow rate and the pressure difference of the electromagnetic pump, a flow-head model specifically applicable to lead–bismuth electromagnetic pumps was established. Full article

Bismuth-based materials that adhere to the alloy/dealloy reaction mechanism are regarded as highly promising anode materials for potassium-ion batteries due to their high volume-specific capacity and moderate reaction potentials. However, their commercial viability has been limited by the effects of structural collapse due to volume distortion and impeded electron conduction, resulting in rapid capacity decline. In this work, a carbon-coated nanosized BiPO₄ rod (BiPO₄@C) was designed and fabricated to overcome the aforementioned challenges through the architecture engineering and anionic-tuning strategy. In particular, the nanosized nanorods significantly reduce the volume expansion; the incorporation of the bulk and open-skeleton anion PO₄³⁻ serves to mitigate the considerable volume distortion and generates the high ionic conductivity product (K₃PO₄) to ameliorate the poor ionic transport due to the structural deformation. The elaborated BiPO₄ rods exhibit high specific capacity (310.3 mAh g⁻¹, at 500 mA g⁻¹), excellent cycling stability (over 700 cycles at 500 mA g⁻¹) and superior rate performance (137.8 mAh g⁻¹, at 1000 mA g⁻¹). Systematic ex-situ XRD and TEM, as well as kinetic tests, have revealed the “conversion-multistep alloying” reaction process and the “battery-capacitance dual-mode” potassium storage mechanism. Moreover, the thick electrodes showed excellent specific capacity and rate performance, demonstrating their significant application potential in the next generation of SIBs. Full article

Aiming at the problem of the cement hydration shrinkage phenomenon, which occurs when cement seals downhole casing in the process of Carbon Capture, Utilization, and Storage (CCUS) technology, this paper proposes a method of sealing the casing by combining threaded casing with bismuth–tin alloy. The effect of different types of grooves (square-, trapezoidal-, and screw-threaded grooves) set on the inner surface of the casing on the gas sealing performance of the alloy plug was analyzed. And the effect of the overlay pressure on the gas sealing performance of the alloy plug during the molding process was analyzed. The experimental results show that under 0.2 MPa overlay pressure, the gas breakthrough pressure values of alloy plugs in square-threaded, screw-threaded, trapezoidal-threaded, and smooth hole casings are 5, 3.7, 2.9, and 1 MPa, respectively. When the pitch in the screw-threaded casing is half of the original, the gas breakthrough pressure value of the alloy plugs in the casing is 4.7 MPa. And after the application of 0.2 MPa overlay pressure, the gas sealing performance of the alloy plugs in the screw-threaded, trapezoidal-threaded, and light hole casings was improved by 220%, 230%, and 100%, respectively. The experimental results show that when the grooves are set on the inner surface of the casing, the gas flow path per unit length of the alloy plug-casing interface is prolonged, and the grooves increase the degree of zigzagging on the inner surface of the casing. The gas sealing performance of the alloy plugs is greatly enhanced. This research can provide theoretical support for the application of downhole Carbon Storage using Sn58Bi in casing. Full article

Bi₂Te₃-based alloys are representatively commercialized thermoelectric materials for refrigeration and power generation. Refrigeration mainly utilizes thermoelectric properties near room temperature, while the power generation temperature is relatively high. However, it is difficult for bismuth telluride to maintain good thermoelectric properties throughout the entire temperature range of 300–500 K. Herein, a series of Bi_xSb_2−xTe₃ alloys with different Bi contents were prepared by a simple preparation method and systematically investigated, and their best application temperature range was found. The Bi content can modulate carrier concentration and band gap, and the maximum dimensionless figure of merit (ZT) value of Bi_xSb_2−xTe₃ can be achieved in the corresponding application temperature range. The maximum ZT of Bi_0.3Sb_1.7Te₃ with a Bi content equal to 0.3 reaches 1.14 at 400 K, and the average ZT is 1.06 in the range of 300–500 K, which is suitable for both power generation and refrigeration. Therefore, power generation technologies with higher application temperatures should be selected from Bi_xSb_2−xTe₃ materials with Bi content less than 0.3, and refrigeration technologies with lower application temperatures should be selected with Bi content greater than 0.3. This work provides experimental guidance for finding the composition of Bi₂Te₃-based alloys in scientific research and practical applications. Full article

In this study, we introduce a novel electrochemical sensor combining reduced graphene oxide (rGO) sheets with a bismuth–mercury (Bi/Hg) film, electroplated onto pencil graphite electrodes (PGEs) for the high-sensitivity detection of trace amounts of gallium (Ga³⁺) and indium (In³⁺) in water samples using square wave anodic stripping voltammetry (SWASV). The electrochemical modification of PGEs with rGO and bimetallic Bi/Hg films (ERGO-Bi/HgF-PGE) exhibited synergistic effects, enhancing the oxidation signals of Ga and In. Graphene oxide (GO) was accumulated onto PGEs and reduced through cyclic reduction. Key parameters influencing the electroanalytical performance, such as deposition potential, deposition time, and pH, were systematically optimized. The improved adsorption of Ga³⁺ and In³⁺ ions at the Bi/Hg films on the graphene-functionalized electrodes during the preconcentration step significantly enhanced sensitivity, achieving detection limits of 2.53 nmol L⁻¹ for Ga³⁺ and 7.27 nmol L⁻¹ for In³⁺. The preferential accumulation of each post-transition metal, used in transparent displays, to form fused alloys at Bi and Hg films, respectively, is highlighted. The sensor demonstrated effective quantification of Ga³⁺ and In³⁺ in tap water, with detection capabilities well below the USEPA guidelines. This study pioneers the use of bimetallic films to selectively and simultaneously detect the post-transition metals In³⁺ and Ga³⁺, highlighting the role of graphene functionalization in augmenting metal film accumulation on cost-effective graphite rods. Additionally, the combined synergistic effects of Bi/Hg and graphene functionalization have been explored for the first time, offering promising implications for environmental analysis and water quality monitoring. Full article

A CaO-MgO-Al₂O₃-SiO₂ glass–ceramic coating was prepared by the slurry method and subsequent sintering to improve the corrosion resistance of 316L steel in liquid lead–bismuth eutectic alloy at high temperatures. The glass–ceramic coating, sintered at 884 °C, was dense and demonstrated strong adhesion to the substrate. It was composed of the crystalline phases diopside (CaMgSi₂O₆) and anorthite (CaAl₂Si₂O₈) and had an average Vickers hardness of 595 HV, which was over three times that of 316L steel. After corrosion in an oxygen-saturated, static lead–bismuth eutectic alloy at 500 °C for 1000 h, the uncoated 316L experienced significant mass gain (0.04 g) due to severe oxidative corrosion, resulting in the formation of Fe₃O₄ and Pb₂O on its surface. In contrast, the glass–ceramic-coated specimens showed a very small mass gain (0.0012 g) after corrosion. The coating maintained good thermal stability; its crystalline phase composition remained largely unchanged after the corrosion test. The glass–ceramic coating still exhibited dense microstructure and tightly adhered to the substrate after corrosion. There was no evident penetration of lead–bismuth into the coating, and no dissolution of the coating’s elements into the lead–bismuth alloy was detected. These observations confirm that the glass–ceramic coating possessed superior corrosion resistance in liquid lead–bismuth eutectic environments. Full article

The corrosion resistance of several types of steel (AISI 410, 321, 316L, 904L) was determined in a liquid Bi-Li (5 mol.%) alloy (BLA) medium at 650 °C combining gravimetric analysis of steel samples and chemical analysis of corrosion products’ content accumulating in the BLA phase. Energy dispersive X-ray spectrometry, scanning electron microscopy, X-ray fluorescence and inductively coupled plasma–atomic emission spectrometry analysis were employed for characterizing steel structure and alloy composition. AISI 321, 316L and 904L nickel-containing corrosion-resistant steels underwent severe corrosion in BLA, and their corrosion rates depended on the nickel content in the material. AISI 410 steel exhibited the lowest corrosion rate of all the materials investigated, and this type of steel can be considered as a reasonable structural material for work in BLA environments. The corrosion rates of AISI 410, 321, 316L and 904L steels in BLA at 650 °C were 77, 244, 252 and 280 µm/year, respectively. It was also found that chromium was etched more intensively than iron from the surface of steel samples. Full article

Variations in the recovery of platinum group metals (PGMs) are often attributed to mineralogical and other natural ore-type variations. To increase the recovery of PGMs by the flotation process, a comprehensive understanding of gangue and valuable minerals is essential for optimising the extraction and processing of metals. Recoveries may be improved if the questions of how, where, and why losses occur can be answered with a certain degree of confidence. A requirement is the availability of statistically reliable mineralogical data. The PGMs of MG-1–4 chromite tailings dumps of the western limb of the Bushveld complex (BC) were studied in detail to unravel the PGMs and the nature of the platinum group minerals in the sample. Characterisation of the chromite tailings via deportment analysis revealed that the sample contained a significant amount of 3E PGM + Au (Pt, Pd, Ru, and Au) and was concentrated in the -25 µm fraction. The results of automated mineralogical analysis showed that the sample was composed of the PGE-sulphides group, comprising 63.6 vol%, PGE-sulfarsenides 10.4 vol%, PGE-arsenides 1.3 vol%, PGE-bismuth tellurides 3.3 vol%, PGMs-alloy 4.1 vol%, and Laurite comprising 17.3 vol% of the total PGE population. The sample was composed of 66.5 vol% of liberated PGMs, 0.2 vol% attached to liberated BMS, 27.3 vol% of PGMs attached to or locked within silicate or oxide gangue composite particles, 0.2 vol% of PGMs associated with BMS attached to silicate or oxide gangue particles, and a low proportion (5.8 vol%) of PGMs reported being locked within gangue or oxide particles. The majority of PGM grains observed were reported in the fast-floating category (64.4 vol%), 27.6 vol% in the slow-floating 1 category, 2.2 vol% in the slow-floating 2 category, and 5.8 vol% to the non-floating category. The results of the study revealed that the PGMs of MG 1–4 chromite tailings were liberated; however, the low liberation index (<0.2) suggested that a significant portion of PGMs remained trapped within gangue, hindering their recovery. This highlights the need for effective comminution (crushing and grinding) to achieve better liberation. The sample contained fine particles that were more prone to being lost in the tailings and to lowering recovery due to the slimes coating valuable minerals. The recovery of the PGMs from this complex’s polymetallic bodies of low-grade and complex mineralogy will be insufficient with traditional methods and thus innovation is needed. Innovation like advanced comminution, novel flotation equipment or reagents, selective leaching and bioprocessing can overcome these challenges. Full article