Search Results (8)

Rare earth elements (REEs) make up integral components in personal electronics, healthcare instrumentation, and modern energy technologies. REE leaching with organic acids is an environmentally friendly alternative to traditional extraction methods. Our previous study demonstrated that batch ultrasound-assisted organic acid leaching of REEs can significantly decrease environmental impacts compared to traditional bioleaching. The batch method is limited to small volumes and is unsuitable for industrial implementation. This study proposes a novel approach to increase reaction volume using a continuous ultrasound-assisted organic acid leaching method. Laboratory experiments showed that continuous ultrasound-assisted leaching increased the leaching rate (µg/h) 11.3–24.5 times compared to our previously reported batch method. Techno-economic analysis estimates the cost of the continuous approach using commercially purchased organic acids is $9465/kg of extracted REEs and $4325/kg of extracted REEs, using gluconic acid and citric acid, respectively. The sensitivity analysis reveals that substituting commercially purchased organic acids with microbially produced biolixiviant can reduce the process cost by approximately 99% while minimally increasing energy consumption. Environmental assessment shows that most of the emissions stemmed from the energy required to power the ultrasound reactor. We concluded that increased leaching capacity using a continuous ultrasound-assisted approach is feasible, but process modifications are needed to reduce the environmental impact. Full article

Heap leaching of copper is faced with a complex set of challenges, including mineral heterogeneity, the formation of passivating species, and the need to regulate critical variables such as pH, redox potential (Eh), oxidant concentration, and irrigation rate. If these factors are not properly managed, copper recovery is reduced, and significant environmental impacts may be generated, highlighting the urgency for systematic and sustainable approaches. To address this challenge, a systematic literature review (SLR) was conducted, screening 2344 documents and selecting 106 primary sources to analyze operational drivers and environmental considerations. Statistical methodologies (factorial designs, response surface methodology), multiscale modeling, and laboratory column tests were used to validate key variables, including pH (1.5–2.0), Eh (600–$750 \mathrm{mV}$), temperature (25–55 °C), irrigation rate (5–$15 \mathrm{L}/\left(\mathrm{h}·{\mathrm{m}}^2\right)$), acid concentration (0.5–$2.0 \mathrm{M}$), and emerging “green” reagents (e.g., glycine, organic surfactants). Precise control of these factors was found to reduce passivation, minimize fine-particle migration, and improve copper extraction up to 90%. The incorporation of oxidizing agents (e.g., Fe³⁺, H₂O₂) further accelerated mineral dissolution while preventing unwanted precipitates. In parallel, bioleaching strategies maintained high recoveries with lower chemical demand. Reviews of pilot studies confirmed the scalability of these optimized conditions, emphasizing both sustainability and cost-effectiveness. Full article

Wood wool panels are widely used in the construction industry as sustainable cementitious composites, but there is a growing need to replace traditional Portland cement with a binder that has a lower embodied carbon footprint. In addition, the sustainability of these panels may face serious impediments if the required amount of wood for their production needs a harvest rate higher than the rate at which the tree sources reach maturity. One solution is to use the wooden part of fast-growing plants such as hemp. However, the compounds extracted from the mixture of plants and water are the main cause of the delay observed during the hydration process of hydraulic binders in these cementitious composites. The objective of this study is to evaluate the effect of bio-aggregate lixiviates (hemp hurd) on the hydration kinetics of calcium sulfoaluminate (CSA) cement as a low-embodied-carbon alternative to ordinary Portland cement (OPC). The isothermal calorimeter showed that the hemp hurd lixiviate caused a greater delay in GU’s hydration process than CSA’s. At a 5% concentration, the main hydration peak for GU cement emerged after 91 h, whereas for CSA cement, it appeared much earlier, at 2.5 h. XRD and TGA analysis showed that after 12 h of hydration, hydration products such as calcium silicate hydrates (C-S-H) and portlandite (CH) were not able to form on GU cement, indicating low hydration of silicate products. Moreover, at 5% concentration, the carbonation of ettringite was observed in CSA cement. The compressive strength values obtained from the mixes containing hemp hurd lixiviate consistently showed lower values compared to the reference samples prepared with distilled water. Furthermore, the CSA samples demonstrated superior compressive strength when compared to the GU samples. After 28 days of hydration, the compressive strength values for CSA cement were 36.7%, 63.5% and 71% higher than GU cement at a concentration of 0.5%, 2% and 5% hemp hurd lixiviate, respectively. Full article

Treated bio-residues can be used as biostimulants in crops within the circular economy approach to reduce the use of traditional fertilisers. In this work, we optimised the combination rates for three types of treated bio-residues (compost, biochar, and anaerobic digestate (AD)) in two microcosm trials, one with a combination of compost and biochar and other with biochar and AD. The crop used was maize, and the variables analysed were plant growth, and soil chemical and biological properties. The combination of bio-residues improved plant growth and soil biological activity to a greater extent than one product alone; that is, compost and biochar performed better than compost alone and biochar, and AD performed better than biochar alone. However, while the concentration in the plant biomass of several essential nutrients for crops increased in the treatments with compost and biochar, and with biochar and AD, compared to the untreated controls, the nitrogen concentration was reduced. This was due to the competition for nitrogen between the plant and the soil microbiome, whose activity was activated. Due to the importance of nitrogen in plant growth, the increase in biomass production could be explained not only by the higher availability of other nutrients but also by the plant-growth-promoting activity exerted by the more active soil microbiome. Further research should focus on validating this hypothesis and unravelling the mechanisms involved. From the environmental site, the presence of biochar in the mixtures of organic residues reduced the soil nitrogen at risk of lixiviation and sequestered carbon, which partially compensated for the increased CO₂ emissions because labile forms of carbon were present in the remaining organic residues. Full article

The effect of varying process parameters during bio-catalyzed leaching of metals from end-of-life printed circuit boards (PCBs) was investigated. Fragmented PCBs (under 2 mm) were subjected to an indirect bioleaching in a stirred tank reactor while pulp density, pH and initial ferric iron content were varied. An iron oxidizing Acidithiobacillus ferrooxidans 61 microbial strain was used to generate the lixiviant through oxidizing Fe(II) to Fe(III). Chemically generated Fe(III) was tested as lixiviant under the same conditions as the biological one for comparative purposes. Cell enumeration during leaching and microscopic observations of the input and leached PCBs were conducted in parallel to shed light on the observed phenomena. The degree of bringing metals in solution was found to depend mainly on ferric iron concentration and pH. For the entire duration being always kept as 24 h, substantial portion of Cu (~87%) was extracted respectively at 1% pulp density (PD), 15.5 g/L Fe³⁺ and pH 1. For Zn and Ni, nearly 100% recovery was observed at 5% PD, 18 g/L Fe³⁺ and pH 1.1. The achieved results offer possibilities for further studies at higher pulp density, to ultimately render the bioleaching approach as enabling economical and environmentally friendly technology for urban mining of non-ferrous metals. Full article

Decreasing ore grades and an increasing consumption of metals has led to a shortage of important primary raw materials. Therefore, the urban mining of different deposits and anthropogenic stocks is of increasing interest. Basic oxygen furnace (BOF) slag is produced in huge quantities with the so-called Linz-Donawitz process and contains up to 5.2, 0.9, 0.1, and 0.07% of Mn, Al, Cr, and V, respectively. In the present study, sulfur-oxidizing Acidithiobacillus thiooxidans and iron- and sulfur-oxidizing Acidithiobacillus ferridurans were applied in batch and stirred tank experiments to investigate the biological extraction of metals from BOF slag. In the batch experiments, up to 96.6, 52.8, 41.6, and 29.3% of Cr, Al, Mn, and V, respectively, were recovered. The stirred tank experiments, with increasing slag concentrations from 10 to 75 g/L, resulted in higher extraction efficiencies for A. ferridurans and lower acid consumption. Selective metal precipitation was performed at pH values ranging between 2.5 and 5.0 to study the recovery of Mn, Al, Cr, and V from the biolixiviant. Selective precipitation of V and Cr was achieved at pH 4.0 from A. thiooxidans biolixiviant, while Fe and V could be selectively recovered from A. ferridurans biolixiviant at pH 3.0. This work revealed the potential of BOF slag as an artificial ore for urban mining and demonstrated that combining bioleaching and selective precipitation is an effective method for sustainable metal recovery. Full article

Among several ions playing a vital role in the body, Sr²⁺ and Mg²⁺ are involved in the mechanism of bone formation, making them especially useful for bone tissue engineering applications. Recently, polylactic acid (PLA)/Mg composites have emerged as a promising family of biomaterials due to their inherent biocompatibility and biodegradability properties. In these composites, polymer and bio-metal have a synergetic effect—while the PLA inhibits the Mg fast reactivity, Mg provides bioactivity to the inert polymer buffering the medium pH during degradation. Meanwhile, the typical form of administrating Sr²⁺ to patients is through the medication strontium ranelate (SrR), which increases the bone mineral density. Following this interesting research line, a new group of composites, which integrates Mg particles and SrR charged onto halloysite nanotubes (HNT) in a polymeric matrix, was proposed. PLA/Mg/SrR–HNT composites have been processed following a colloidal route, obtaining homogenous composites granulated and film-shaped. The drug delivery profile was evaluated in terms of in vitro lixiviation/dissolution paying special attention to the synergism of both ions release. The combination of two of the most reported ions involved in bone regeneration in the composite biomaterial may generate extra interest in bone healing applications. Full article

Recycling of gold-bearing “urban mine” resources, such as waste printed circuit boards (PCBs), is attracting an increasing interest. Some of the gold leaching techniques utilize acidic lixiviants and in order to eventually target such acidic leachates, the utility of the acidophilic Fe(III)-reducing heterotrophic bacterium, Acidocella (Ac.) aromatica PFBC was evaluated for production of Au(0) bionanoparticles (bio-AuNPs). Au(III) ions (as AuCl₄⁻, initially 10 mg/L), were readily adsorbed onto the slightly-positively charged Ac. aromatica cell surface and transported into cytoplasm to successfully form intracellular bio-AuNPs in a simple one-step microbiological reaction. Generally, increasing the initial concentration of formate as e-donor corresponded to faster Au(III) bioreduction and a greater number of Au(0) nucleation sites with less crystal growth within 40–60 h: i.e., use of 1, 5, 10, or 20 mM formate led to production of bio-AuNPs of 48, 24, 13, or 12 nm in mean particle size with 2.3, 17, 62, and 97 particles/cell, respectively. Addition of Cu²⁺ as an enzymatic inhibitor significantly decreased the number of Au(0) nucleation sites but enhanced crystal growth of individual particles. As a result, the manipulation of the e-donor concentration combined with an enzyme inhibitor enabled the 3-grade size-control of bio-AuNPs (nearly within a normal distribution) at 48, 26 or 13 nm by use of 1 mM formate, 20 mM formate (+Cu²⁺) or 10 mM formate, respectively, from highly acidic, dilute Au(III) solutions. Full article