Search Results (43)

PBT/PET side-by-side bicomponent fibers form helical crimp structures under thermal or mechanical stress, though the mechanism behind mechanically induced crimping remains unclear. In this study, four-lobed cross-sectional PBT/PET side-by-side bicomponent fibers were produced and subjected to drawing from 1.6 to 4.0 times at 80 °C to induce crimping. Increasing draw ratios significantly enhanced fiber tenacity (from 0.64 to 3.91 cN/dtex) and reduced crimp radius (from 2.05 mm to 0.64 mm). A predictive crimp curvature model integrating Denton’s crimp theory and a four-element viscoelastic model was established, with corrected results achieving an R² of 0.9951. Additionally, four-lobed fibers showed better wettability, with a static contact angle 3.56° lower than that of circular fibers. This work provides theoretical guidance for high-performance self-crimping fiber design. Full article

This study conducts a detailed viscoelastic simulation of the side-by-side PA6/PA66 bicomponent melt spinning process to investigate the mechanisms behind reduced fiber elasticity. A two-dimensional (2D) axisymmetric finite element model was developed using ANSYS Polyflow, incorporating the Phan–Thien–Tanner (PTT) constitutive equation and a non-isothermal crystallization model. Simulation outcomes were validated with experimental and published data, showing close agreement in fiber radius, velocity, and temperature profiles (within 8% deviation). Results indicate that the dominance of the higher-viscosity PA66 phase induces uneven stress distributions and localized crystallization, leading to decreased elastic recovery. Higher winding speeds amplify this effect. This work offers a predictive framework for optimizing industrial melt spinning conditions to improve elasticity in bicomponent fibers. Key results indicate that the dominance of the PA66 component—due to its higher melt viscosity—leads to uneven stress distribution, elevated tensile stress, and localized crystallinity peaks along the spin line. These factors collectively contribute to reduced elastic recovery in the fiber. Moreover, increased winding speeds amplify axial stress and crystallinity disparities, further exacerbating the stiffness of the final product. In contrast, better elasticity was associated with lower pressure drop, balanced crystallinity, and minimized axial velocity differences between the two polymer phases. The findings offer valuable insights into optimizing industrial melt spinning processes to enhance fiber elasticity. This research not only improves fundamental understanding of viscoelastic flow behavior in bicomponent spinning but also provides a predictive framework for tailoring mechanical properties of fibers through process and material parameter adjustments. Full article

In recent years, agricultural biomass-filled materials have been increasingly explored as sustainable alternatives to fossil-based polymers and for the development of biocomposites. In this study, micronized hemp stalks, a byproduct of the cannabis industry, were loaded into 10–20% of polypropylene/polyethylene bicomponent fibers in a cost-effective original airlaying process. The production process was developed to achieve high hemp content (up to 80%), while maintaining suitable structural and mechanical properties. Experimental analyses confirmed that the hemp-based biocomposite exhibited promising thermal conductivity values (0.068 ± 0.002 W/mK) and effective sound-attenuation capabilities that are comparable to commonly used insulating materials, such as stone wool. Furthermore, X-ray diffraction and field emission scanning electron microscopy measurements analyzed the insulation features of the hemp-based biocomposite prepared with its morphological and structural properties, revealing its high internal porosity and polymeric crystallinity. These results highlight the potential of hemp biocomposites as sustainable, economically viable alternatives for thermal and acoustic insulation applications. Full article

Waste tire textile fiber (WTTF), a secondary product from the processing of end-of-life tires, is predominantly disposed of through incineration or landfilling—both of which present significant environmental hazards. The incineration process emits large quantities of greenhouse gases (GHGs) as well as harmful substances such as dioxins and heavy metals, exacerbating air pollution and contributing to climate change. Conversely, landfilling WTTF results in long-term environmental degradation, as the synthetic fibers are non-biodegradable and can leach pollutants into the surrounding soil and water systems. These detrimental impacts emphasize the pressing need for environmentally sustainable disposal and reuse strategies. We found that 80% of WTTF was used for the production of thermal insulation mats. The other part, i.e., 20% of the raw material, used for the twining, stabilization, and improvement of the properties of the mats, consisted of recycled polyester fiber (RPES), bicomponent polyester fiber (BiPES), and hollow polyester fiber (HPES). The research shows that 80% of WTTF produces a stable filament for sustainable thermal insulating mat formation. The studies on sustainable thermal insulating mats show that the thermal conductivity of the product varies from 0.0412 W/(m∙K) to 0.0338 W/(m∙K). The tensile strength measured parallel to the direction of formation ranges from 5.60 kPa to 13.8 kPa, and, perpendicular to the direction of formation, it ranges from 7.0 kPa to 23 kPa. In addition, the fibers, as well as the finished product, were characterized by low water absorption values, which, depending on the composition, ranged from 1.5% to 4.3%. This research is practically significant because it demonstrates that WTTF can be used to produce insulating materials using non-woven technology. The obtained thermal conductivity values are comparable to those of conventional insulating materials, and the measured mechanical properties meet the requirements for insulating mats. Full article

An X-ray diffraction pattern consists of relevant information (the signal) and noisy background. Under the assumption that they behave as the components of a two-dimensional mixture (bicomponent fluid) having slightly different physical properties related to the density gradients, a Lattice Boltzmann Method is applied to disentangle the two different diffusive dynamics. The solution is numerically stable, not computationally demanding, and, it also provides an efficient increase in the signal-to-noise ratio for patterns blurred by Poissonian noise and affected by collection data anomalies (fiber-like samples, experimental setup, etc.). The model is succesfully applied to different resolution images. Full article

The use of electrospun fibers as anti-inflammatory drug carriers is currently one of the most interesting approaches for the design of drug delivery systems. In recent years, biodegradable polymers blended with naturally derived ones have been extensively studied to fabricate bioinspired platforms capable of driving biological responses by releasing selected molecular/pharmaceutical signals. Here, sodium diclofenac (DicNa)-loaded electrospun fibers, consisting of polycaprolactone (PCL) or gelatin-functionalized PCL, were studied to evaluate fibroblasts’ in vitro and in vivo response. In vitro studies demonstrated that cell adhesion of L929 cells (≈70%) was not affected by the presence of DicNa after 4 h. Moreover, the initial burst release of the drug from PD and PGD fibers, e.g., 80 and 48%, respectively, after 5 h—combined with its sustained release—did not produce any cytotoxic effect and did not negatively influence the biological activity of the cells. In particular, it was demonstrated that the addition of gelatin concurred to slow down the release mechanism, thus limiting the antiproliferative effect of DicNa, as confirmed by the significant increase in cell viability and collagen deposition after 7 days, with respect to PCL alone. In vivo studies in a rat subcutaneous model also confirmed the ability of DicNa-loaded fibers to moderate the inflammatory/foreign body response independently through the presence of gelatin that played a significant role in supporting the formation of small-caliber vessels after 10 days of implantation. All of these results suggest using bicomponent fibers loaded with DicNa as a valid therapeutic tool capable of supporting the wound healing process and limiting in vivo inflammation and rejection phenomena. Full article

The possibility of controlling the porosity and, as a result, the permeability of fibrous non-woven fabrics was studied. Modification of experimental samples was performed on equipment with adjustable heating and compression. It was found that the modification regimes affected the formation of the porous structure. We found that there was a relationship between the permeability coefficient and the porosity coefficient of the materials when the modification speed and temperature were varied. A model is proposed for predicting the permeability for modified material with a given porosity. As the result, a new hybrid composite material with reversible dynamic color characteristics that changed under the influence of ultraviolet and/or thermal exposure was produced. The developed technology consists of: manufacture of the non-woven needle-punched fabrics, surface structuring, material extrusion, additive manufacturing (FFF technology) and the stencil technique of ink-layer adding. In our investigation, we (a) obtained fibrous polymer materials with a porosity gradient in thickness, (b) determined the dependence of the material’s porosity coefficient on the speed and temperature of the modification and (c) developed a model for calculating the porosity coefficient of the materials with specified technological parameters. Full article

With the megatrend of digitalization, the demand for sensors in previously difficult-to-access scenarios is increasing. Filament-shaped sensors (FSS) are ideal for this demand, especially in applications in which the monitoring of textile structures is the focus. Electrically conductive bicomponent filaments based on thermoplastic polyurethane (TPU) and doped with carbon nanotubes (CNTs) offer great potential due to their flexible mechanical properties. Through the core-conducting, bicomponent structure, the sensing material is protected from environmental factors such as surrounding conductive materials and external moisture. The insulating material, however, simultaneously complicates the contacting method in order to measure sensing changes in the conductive core. In this work, laser cutting is employed as a technology in order to expose the conductive core of the filaments. The filament is then coated with silver and mechanically crimped, providing both a conductive interface for the data acquisition device as well as a protective layer. Laser parameters (power 20–100 W and speed 5–50 mm/s) are investigated to identify the parameters with the best cutting properties for which the filaments are analyzed visually and electrically. This work provides a robust and reproducible method for contacting core-conducting TPU filaments for strain-sensing applications. This study shows that while the choice of laser parameter influences the morphology of the cut surface, its impact on the resulting linear resistivity is negligible. Full article

Dyes are organic compounds capable of transmitting their color to materials, which is why they are widely used, for example, in textile fibers, leather, paper, plastic, and the food industry. In the dying process, measuring the dye’s content is extremely important to evaluate the process efficiency and minimize the dye’s discharge in wastewater, but most of the time, dyes are present in multi-component mixtures; hence, quantification by spectrophotometric methods presents a great challenge because the signal obtained in the measurement overlaps the components in the mixture. In order to overcome this issue, the use of the high-performance liquid chromatography (HPLC) method is recommended; however, it has the disadvantage of being an expensive technique, complex, and requiring excessive sample preparation. In recent years, some direct spectrophotometric methods based on multivariate regression algorithms for the quantification of dyes in bicomponent mixtures have been reported. This study presents a new framework that uses a combined ANN and principal component analysis (PCA) model for the determination of the concentration of three dyes in aqueous mixtures: Tartrazine (TZ), Amaranth Red (AR), and Blue 1 CFC (B1) dyes. The PCA–ANN model was trained and validated with ternary mixture samples of TZ, AR, and B1, and with known different compositions, spectra absorbance samples were measured in a UV-Vis spectrophotometer at wavelengths between 350–700 nm with intervals of 1 nm. The PCA–ANN model showed a mean absolute prediction error and correlation coefficient (r²) of less than 1% and greater than 0.99, respectively. The results demonstrate that the PCA–ANN model is a quick and highly accurate alternative in the simultaneous determination of dyes in ternary aqueous mixtures. Full article

Disposable surgical gowns are usually made from petroleum-based synthetic fibers that do not naturally decompose, impacting the environment. A promising approach to diminish the environmental impact of disposable gowns involves utilizing natural fibers and/or bio-based synthetic fibers. In this study, composite webs from polylactic acid (PLA) bicomponent fiber and natural fibers, cattail and kapok fibers, were prepared using the hot press method. Only the sheath region of the PLA bicomponent fiber melted, acting as an adhesive that enhanced the strength and reduced the thickness of the composite web compared with its state before hot pressing. The mechanical and physical properties of these composite webs were evaluated. Composite webs created from kapok fibers displayed a creamy yellowish-white color, while those made from cattail fibers showed a light yellowish-brown color. Additionally, the addition of natural fibers endowed the composite webs with hydrophobic properties. The maximum natural fiber content, at a ratio of 30:70 (natural fiber to PLA fiber), can be incorporated while maintaining proper water vapor permeability and mechanical properties. This nonwoven material presents an alternative with the potential to replace petroleum-based surgical gowns. Full article

In this study, textile fiber prototypes based on polyester and different Cu nanoparticles (CuNP) content were produced using melt-spinning to obtain bi-component multifilament fibers and melt-blowing to obtain non-woven fabrics. The prototypes were tested against pathogenic microorganisms such as S. aureus, E. coli, and C. albicans. It was shown that bi-component fibers offer excellent protection against pathogens, with up to 99% growth inhibition with 0.5% w/w for S. aureus and E. coli; meanwhile, non-woven fabric only shows activity against E. coli from 0.1% w/w of CuNP. Using different analytical techniques, it was possible to identify that the CuNP were confined exclusively in the outer cover of the bi-component fibers which may be associated with increased antimicrobial activity compared to the fibers in the non-woven fabric. The use of polymeric nanocomposites based on polyester/copper offers an alternative of great interest due to the versatility of the raw material and the high efficiency of copper nanoparticles as an antimicrobial additive. Full article

This paper presents experimental results on the behavior of a class of glass fiber composites under low velocity impacts, in order to analyze their usage in designing low velocity impact-resistant components in car and marine industries. Also, a finite element model at the meso level (considering yarn as a compact, homogenous and isotropic material) was run with the help of Ansys Explicit Dynamics in order to point out the stages of the failure and the equivalent stress distribution on the main yarns in different layers of the composite. The composites were manufactured at laboratory scale via the laying-up and pressing method, using a quadriaxial glass fiber fabric (0°/+45°/90°/−45°) supplied by Castro Composites (Pontevedra, Spain) and an epoxy resin. The resin was a two-component resin (Biresin^® CR82 and hardener CH80-2) supplied by Sika Group (Bludenz, Austria). The mass ratio for the fabric and panel was kept in the range of 0.70–0.77. The variables for this research were as follows: the number of layers of glass fiber fabric, the impact velocity (2–4 m/s, corresponding to an impact energy of 11–45 J, respectively) and the diameter of the hemispherical impactor (Φ10 mm and Φ20 mm) made of hardened steel. The tests were performed on an Instron CEAST 9340 test machine, and at least three tests with close results are presented. We investigated the influence of the test parameters on the maximum force (F_max) measured during impact, the time to F_max and the duration of impact, t_f, all considered when the force is falling to zero again. Scanning electron microscopy and photography were used for discussing the failure processes at the fiber (micro) and panel (macro) level. At a velocity impact of 2 m/s (corresponding to an impact energy of 11 J), even the thinner panels (with two layers of quadriaxial glass fiber fabric, 1.64 mm thickness and a surface density of 3.51 kg/m²) had only partial penetration (damages on the panel face, without damage on panel back), but at a velocity impact of 4 m/s (corresponding to an impact energy of 45 J), only composite panels with six layers of quadriaxial fabric (5.25 mm thickness and a surface density of 9.89 kg/m²) presented back faces with only micro-exfoliated spots of the matrix for tests with both impactors. These results encourage the continuation of research on actual components for car and naval industries subjected to low velocity impacts. Full article

Carbon fibers (CF) and their composites (CC) are one of the world’s most promising and avant-garde high-performance materials, as they combine excellent mechanical characteristics with high weight reduction potential. Polyethylene (PE) is the perfect alternative precursor for CF as it combines widespread availability, low cost, high carbon content, and, most importantly, precursor fibers that can be produced via melt-spinning. PE-based CF production involves a challenging and time-consuming diffusion-limited chemical stabilization step. The work presented in this article tackles the challenge of reducing the chemical stabilization process time by converting a bicomponent island-in-the-sea fiber, consisting of PA6 as sea matrix and HDPE as island material, into an ultra-thin PE-precursor fiber. The produced precursor fiber is then successfully converted into an ultra-thin PE-based CF through sulfonation and subsequent carbonization in a continuous set-up. The resulting CF has a smooth surface with no observable surface defects and a filament diameter of around 3 µm. The successful conversion to ultra-thin CF is shown in both batch and continuous processes. Additionally, a reduction in sulfonation reaction time from 4 h to 3 h is achieved. Full article

Solution blow spinning was used to prepare nonwoven bicomponent fibers constituted by poly (ethylene oxide)-Polysulfone (PEO-PSF). As a new material, deep characterization was carried out to have a database to understand final performance regarding its multiple functions as a potential material for biomedical applications. The morphology was studied by field emission scanning electron and transmission electron microscopy and optical profilometry. Structural characterization was carried out by Fourier transform infrared spectroscopy and thermal degradation by thermogravimetric analysis. Additionally, wettability and mechanical behavior were studied by contact angle measurements and tensile tests, respectively. The bicomponent material was constituted of fibers with a structure mainly described by a core-shell structure, where the PSF phase is located at the center of the fibers, and the PEO phase is mainly located at the outer parts of the fibers, leading to a kind of shell wall. The study of possible interactions between different phases revealed them to be lacking, pointing to the presence of an interface core/shell more than an interphase. The morphology and roughness of the bicomponent material improved its wettability when glycerol was tested. Indeed, its mechanical properties were enhanced due to the PSF core provided as reinforcement material. Full article

In open environment applications, fibers are increasingly being used that are expected to biodegrade in the soil after their desired service life. Biodegradable polymer fibers are a versatile alternative to natural fibers. In this study, the degradation behavior of fibers made from polylactic acid (PLA) and a polyhydroxy alkanoate (PHA) blend with PLA, as well as a bicomponent fiber (BICO) made from polybutylene succinate (PBS) and PLA, was investigated. The fibers were stored in topsoil at 23 °C for 12 weeks. In addition, fibers were stored in compost at 58 °C for 4 weeks to investigate the degradation behavior in an industrial composting plant. Reference materials were also stored without substrate under the same temperatures and humidity conditions. Samples were taken regularly, and mechanical testing, scanning electron microscopy (SEM), gel permeation chromatography (GPC), differential scanning calorimetry (DSC), and infrared spectroscopy (IR) were used to study the degradation of the fibers. After 12 weeks in soil at ambient temperatures, the PLA and BICO fibers showed no degradation. The PHA fibers showed cracks in SEM, a decrease in molecular weight, and changes in the IR spectrum. No evidence of biological influence (bacteria or fungi) was found. Under industrial composting conditions, all fibers showed a decrease in strength and molecular weight. For the BICO and the PHA fibers, the SEM images show significant changes. Especially in the PHA fibers, fungal mycelia can be seen. The studies provide a better insight into the processes involved in the degradation behavior under different environmental conditions. Full article