Search Results (13)

In coal masses, joints serve as crucial components influencing mechanical responses and failure mechanisms. The joint distribution complicates the acquisition of physical parameters for engineering-scale coal masses, and traditional laboratory or in situ tests often suffer from inaccuracies and high costs. Therefore, examination of the dynamic properties of engineering-scale coal mass is generally performed by numerical simulations. This paper proposes a model construction approach using two-dimension Particle Flow Code (PFC2D) software to study the mechanical properties of engineering-scale jointed coal mass, addressing the limitations of conventional models by integrating scale effects, accuracy, and computational efficiency. Firstly, the distribution characteristics and mechanical parameters of the joints in the coal mass were obtained based on field statistics and laboratory experiments. The parameters of the laboratory-scale model were calibrated by the numerical matching method. The discrete element model for the engineering-scale coal mass was constructed by the step-by-step matching method. The confining pressure effect on the coal mass under a biaxial loading condition was studied, while the strength change, fissure evolution, and failure mechanism under different confining pressures and fissure degrees were investigated. Based on the simulation results, a quantitative relationship was established between the mechanical parameters, fissure degree, and confining pressure under compression conditions. Ultimately, the failure zone ahead of the working face and the distribution of the abutment pressure were assessed using the mechanics parameters of coal masses with diverse joint distributions. Full article

Floor heave is a typical tunnel issue in tunnelling engineering. To gain deep insights into the deformation mechanism and failure processes of floor heave at the bottom of a tunnel in layered rock, biaxial step-loading tests were conducted on rock samples (including schist and sandstone) with and without prefabricated invert arches. The failure processes of the samples were observed by the three-dimensional digital image correlation technique (3D-DIC) during the test. The test results showed that the deformation evolution processes of the floor heave of the sample included the following steps: (1) crack initiation at the interlayer weak planes; (2) separation of the rock matrix into platy structures along the bedding planes and flexures; and (3) fracture and uplift of the platy structures in the middle part. As the stress redistributes on the bottom plate of the sample, and stress concentration zones shift toward locations far away from the arching surface, the deformation evolution shows a similar variation trend with the stress. Continuous buckling fracturing takes place progressively from the vicinity of the arch surface to certain distant regions. Based on the test results, the key location of internal surrounding rock deformation was determined, and the mechanism of floor heave was clarified. The schist sample SC-BI-10 began to experience floor heave at 1064.4 s, and the deformation curve (the relationship between Y and U) showed a convex shape in the range of 0–20 mm in the Y-coordinate. The displacement reached its maximum value at y = 11.7 mm, corresponding to the position where the rock slab was broken. In addition, the influence of the interlayer properties and cover depth of rocks on bottom uplift was also studied. The design of tunnel supports and the monitoring and prevention of floor heave can benefit from this study. Full article

Fine-grained high-strength concrete has already been tested extensively regarding its uniaxial strength. However, there is a lack of research on the multiaxial performance. In this contribution, some biaxial tests are investigated in order to compare the multiaxial load-bearing behaviour of fine-grained concretes with that of high-strength concretes with normal aggregate from the literature. The comparison pertains to the general biaxial load-bearing behaviour of concrete, the applicability of already existing fracture criteria and the extrapolation for the numerical investigation. This provides an insight into the applicability of existing data for the material characterisation of this fine-grained concrete and, in particular, to compensate for the lack of investigations on fine-grained concretes in general. It is shown, that the calibration of material models for fine-grained concretes based on literature results or normal-grained concrete with similar strength capacity is possible, as long as the uniaxial strength values and the modulus of elasticity are known. For the numerical simulation, a Microplane Drucker–Prager cap plasticity model is introduced and fitted in the first step to the biaxial compression tests. The model parameters are set into relation with the macroscopic quantities, gained from the observable behaviour of the concrete under uniaxial and biaxial compressive loading. It is shown that the model is able to capture the yielding and hardening effects of fine-grained high-strength concrete in different directions. Full article

With the development of flexible electronic technology, lately, there has been an increase in demand for flexible electronic devices based on soft polymer-substrate metal film structures in challenging applications. These soft polymer-substrate metal film structures must tolerate bending, folding, stretching, and even deformation into any shape without failing to be used successfully. As a result, research into the fracture behavior of soft polymer-substrate metal film structures is essential. The purpose of this study was to investigate how fractures develop in Cr film attached to a polyimide (PI) substrate under biaxial stress. A fracture development model was built to determine the fracture propagation law of soft polymer-substrate metal film structures under biaxial stress. Experiments and finite element methods were applied to verify the correctness of the model. The theoretical analysis and finite element simulation results showed that fractures appeared initially at the perimeter of the film and then propagated to the center under biaxial stress. The theoretical and experimental results indicated that the crack propagation direction was related to the ratio of biaxial loading, which became progressively parallel to the direction of small loading as the biaxial loading ratio increased. The theoretical results were in line with the experiment results, which could be used as a preliminary step for further research on the fracture behavior of film-substrate structures. Full article

Surface wrinkling instability in thin films attached to a compliant substrate is a well-recognized form of deformation under mechanical loading. The influence of the loading history on the formation of instability patterns has not been studied. In this work, the effects of the deformation history involving different loading sequences were investigated via comprehensive large-scale finite element simulations. We employed a recently developed embedded imperfection technique which is capable of direct numerical predictions of the surface instability patterns and eliminates the need for re-defining the imperfection after each analysis step. Attention was devoted to both uniaxial compression and biaxial compression. We show that, after the formation of wrinkles, the surface patterns could still be eliminated upon complete unloading of the elastic film–substrate structure. The loading path, however, played an important role in the temporal development of wrinkle configurations. With the same final biaxial state, different deformation histories could lead to different surface patterns. The finding brings about possibilities for creating variants of wrinkle morphologies controlled by the actual deformation path. This study also offers a mechanistic rationale for prior experimental observations. Full article

Energy is often dissipated and released in the process of rock deformation and failure. To study the energy evolution of rock discontinuities under cyclic loading and unloading, cement mortar was used as rock material and a CSS-1950 rock biaxial rheological testing machine was used to conduct graded cyclic loading and unloading tests on Barton’s standard profile line discontinuities with different joint roughness coefficients (JRCs). According to the deformation characteristics of the rock discontinuity sample, the change of internal energy is calculated and analyzed. The experimental results show that under the same cyclic stress, the samples harden with the increase in the number of cycles. With the increase of cyclic stress, the dissipated energy density of each stage gradually exceeds the elastic energy density and occupies a dominant position and increases rapidly as failure becomes imminent. In the process of increasing the shear stress step-by-step, the elastic energy ratio shows a downward trend, but the dissipated energy is contrary to it. The energy dissipation ratio can be used to characterize the internal damage of the sample under load. In the initial stage of fractional loading, the sample is in the extrusion compaction stage, and the energy dissipation ratio remains quasi-constant; then the fracture develops steadily, the damage inside the sample intensifies, and the energy dissipation ratio increases linearly (albeit at a low rate). When the energy storage limit is reached, the growth rate of energy dissipation ratio increases and changes when the stress level reaches a certain threshold. The increase of the roughness of rock discontinuity samples will improve their energy storage capacity to a certain extent. Full article

Wind power utilization is attracting worldwide attention in the renewable energy field, and as wind power develops from land to sea, the size of the blades is becoming incredibly larger. The fatigue test, especially the biaxial synchronous fatigue test for the blades, is becoming an indispensable step to ensure the blade’s quality before mass production, which means the biaxial independent test presently used may have difficulty reproducing the real damage for large-sized blades that oscillate simultaneously in flap-wise and edgewise directions in service conditions. The main point of the fatigue test is to carry out accelerated and reinforced oscillations on blades in the experimental plan. The target moments of critical blade sections are reached or not during the test are treated as one significant evaluation criterion. For independent tests, it is not hard to realize moment matching using additional masses fixed on certain critical blade sections, which may be not easy to put into effect for biaxial synchronous tests, since the mechanical properties and target moments in the flap-wise and edgewise directions are widely varied. To realize the mechanical decoupling for loading force or additional mass inertia force in two directions is becoming one of the key issues for blade biaxial synchronous fatigue testing. For this problem, the present paper proposed one mechanical decoupling design concept after a related literature review. After that, the blade moment design and target matching approach are also proposed, using the Transfer Matrix Method (TMM) for moment quick calculation and Particle Swarm Optimization (PSO) for case optimization. Full article

Although EK4 drawing steel is nowadays widely used to manufacture a great variety of parts, it exhibits a marked normal and planar anisotropy that can make it difficult to control the process during its forming. In order to achieve an accurate description of the elastoplastic material response in sheet forming operations, this work presents a detailed material and damage characterization of EK4 deep drawing steel through a two-step methodology involving both experiments and finite element simulations. Firstly, tensile tests on sheet samples cut along the rolling, diagonal and transverse directions were carried out. The corresponding measurements were used to calibrate the material parameters related to the following modeling approaches adopted in the present study: the Hollomon hardening law, the non-associated Hill-48 phenomenological constitutive model and the anisotropic Hosford-Coulomb ductile fracture criterion. Secondly, this characterization was assessed and validated in the numerical simulation of the technological Erichsen test in which the material is mainly subjected to a biaxial stress state. The obtained predictions show a good agreement when compared with the corresponding experimental measurements of the punch load–displacement curve and thickness radial profile at the final fracture stage of the sample. Full article

A methodology to miniaturize mechanical tests of metal alloys based on membrane deformation was developed in this investigation. The buildup of this new path for miniaturization tests requires small amounts of material for testing. This is of particular interest for irradiated structural nuclear materials. Micrometric metallic circular membranes were fabricated starting from thin alloy foils and using two different paths. Serial fabrication of microspecimens was performed by means of successive focused ion beam (FIB) steps. On the other hand, high-throughput parallel fabrication was achieved by differential sputtering (DS) based on reactive ion etching followed by a final fine FIB polishing to flatten the membranes and straighten the mechanical response. Micro-punch tests were performed using spherical tips and the in situ load–displacement curves were recorded while monitoring the test in a scanning electron microscope. The values reached after testing of the DS membranes were more reliable than those of FIB samples, showing a large stretching section and higher values of maximum force (64 mN) and displacement (22.2 μm). The micro-punch testing methodology developed in this work combines the advantage of facilitating the interpretation of the mechanical response, by producing a bi-axial stress distribution during membrane stretching, while being amenable to high-throughput microspecimen fabrication. Full article

Strain path changing is a phenomenon in the stamping of complex panels or multiple-step stamping processes. In this study, the influence of the strain path changing effect was investigated and assessed for an aluminum alloy of 6111-T4 with a shear ductile fracture criterion. Plastic deformation of the alloy was modeled by an anisotropic Drucker yield function with the assumption of normal anisotropy. Then the shear ductile fracture criterion was calibrated by the fracture strains at uniaxial tension, plane strain tension and equibiaxial tension under proportional loading conditions. The calibrated fracture criterion was utilized to predict forming limit curves (FLCs) of the alloy stretched under bilinear strain paths. The analyzed bilinear strain paths included biaxial tension after uniaxial tension, plane strain tension and equibiaxial tension. The predicted FLCs of bilinear strain paths were compared with experimental results. The comparison showed that the shear ductile fracture criterion could reasonably describe the effect of strain path changing on FLCs, but its accuracy was poor for some bilinear paths, such as uniaxial tension followed by equibiaxial tension and equibiaxial tension followed by plane strain tension. Kinematic hardening is suggested to substitute the isotropic hardening assumption for better prediction of FLCs with strain path changing effect. Full article

Carbon nanotubes (CNTs) have record high tensile strength and Young’s modulus, which makes them ideal for making super strong yarns, ropes, fillers for composites, solid lubricants, etc. The mechanical properties of CNT bundles have been addressed in a number of experimental and theoretical studies. The development of efficient computational methods for solving this problem is an important step in the design of new CNT-based materials. In the present study, an atomistic chain model is proposed to analyze the mechanical response of CNT bundles under plane strain conditions. The model takes into account the tensile and bending rigidity of the CNT wall, as well as the van der Waals interactions between walls. Due to the discrete character of the model, it is able to describe large curvature of the CNT wall and the fracture of the walls at very high pressures, where both of these problems are difficult to address in frame of continuum mechanics models. As an example, equilibrium structures of CNT crystal under biaxial, strain controlled loading are obtained and their thermal stability is analyzed. The obtained results agree well with previously reported data. In addition, a new equilibrium structure with four SNTs in a translational cell is reported. The model offered here can be applied with great efficiency to the analysis of the mechanical properties of CNT bundles composed of single-walled or multi-walled CNTs under plane strain conditions due to considerable reduction in the number of degrees of freedom. Full article

Jugular venous valve incompetence has no long-term remedy and symptoms of transient global amnesia and/or intracranial hypertension continue to discomfort patients. During this study, we interrogate the synergy of the collagen and elastin microstructure that compose the bi-layer extracellular matrix (ECM) of the jugular venous valve. In this study, we investigate the jugular venous valve and relate it to tissue-level mechanical properties, fibril orientation and fibril composition to improve fundamental knowledge of the jugular venous valves toward the development of bioprosthetic venous valve replacements. Steps include: (1) multi loading biaxial mechanical tests; (2) isolation of the elastin microstructure; (3) imaging of the elastin microstructure; and (4) imaging of the collagen microstructure, including an experimental analysis of crimp. Results from this study show that, during a 3:1 loading ratio (circumferential direction: 900 mN and radial direction: 300 mN), elastin may have the ability to contribute to the circumferential mechanical properties at low strains, for example, shifting the inflection point toward lower strains in comparison to other loading ratios. After isolating the elastin microstructure, light microscopy revealed that the overall elastin orients in the radial direction while forming a crosslinked mesh. Collagen fibers were found undulated, aligning in parallel with neighboring fibers and orienting in the circumferential direction with an interquartile range of −10.38° to 7.58° from the circumferential axis (n = 20). Collagen crimp wavelength and amplitude was found to be 38.46 ± 8.06 µm and 4.51 ± 1.65 µm, respectively (n = 87). Analyzing collagen crimp shows that crimp permits about 12% true strain circumferentially, while straightening of the overall fibers accounts for more. To the best of the authors’ knowledge, this is the first study of the jugular venous valve linking the composition and orientation of the ECM to its mechanical properties and this study will aid in forming a structure-based constitutive model. Full article

Fabricating complex sensor platforms is still a challenge because conventional sensors are discrete, directional, and often not integrated within the system at the material level. Here, we report a facile method to fabricate bidirectional strain sensors through the integration of multiwalled carbon nanotubes (MWCNT) and multimaterial additive manufacturing. Thermoplastic polyurethane (TPU)/MWCNT filaments were first made using a two-step extrusion process. TPU as the platform and TPU/MWCNT as the conducting traces were then 3D printed in tandem using multimaterial fused filament fabrication to generate uniaxial and biaxial sensors with several conductive pattern designs. The sensors were subjected to a series of cyclic strain loads. The results revealed excellent piezoresistive responses with cyclic repeatability in both the axial and transverse directions and in response to strains as high as 50%. It was shown that the directional sensitivity could be tailored by the type of pattern design. A wearable glove, with built-in sensors, capable of measuring finger flexure was also successfully demonstrated where the sensors are an integral part of the system. These sensors have potential applications in wearable electronics, soft robotics, and prosthetics, where complex design, multi-directionality, embedding, and customizability are demanded. Full article