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Keywords = ball mill–enzymatic hydrolysis pretreatment

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14 pages, 2250 KB  
Article
Enhancing Enzymatic Hydrolysis of Rice Straw by Acid-Assisted Mechanocatalytic Depolymerization Pretreatment
by Pengpeng Yu, Haizhang Yu, Junhui Cheng, Jingru Nie, Yuxin Liu, Qijian Niu, Qizhi Yang, Yucheng Liu and Guanya Ji
Agronomy 2024, 14(11), 2550; https://doi.org/10.3390/agronomy14112550 - 30 Oct 2024
Cited by 8 | Viewed by 2432
Abstract
The inherent complexity of cellulose, hemicellulose, and lignin contributes to the recalcitrance of lignocellulosic biomass, resulting in a low conversion efficiency and high cost of bioethanol conversion. Pretreatment methods that disrupt the plant cell structure of lignocellulose, such as straw, can significantly enhance [...] Read more.
The inherent complexity of cellulose, hemicellulose, and lignin contributes to the recalcitrance of lignocellulosic biomass, resulting in a low conversion efficiency and high cost of bioethanol conversion. Pretreatment methods that disrupt the plant cell structure of lignocellulose, such as straw, can significantly enhance the conversion efficiency. In this study, we utilized an acid-assisted mechanocatalytic depolymerization technique to pretreat rice straw, and the results demonstrated a significant disruption of the cellulose structure of the straw. Compared to the untreated straw, the particle size of pretreated straw reduced from 279 μm to 11.8 μm, the crystallinity of cellulose decreased from 43.05% to 22.71%, the specific surface area increased by 177%, and the surface oxygen-to-carbon ratio (O/C) ratio was enhanced by 75%. The changes in microstructure enabled the pretreated straw to achieve a total sugar yield of over 95% within 12 h of enzymatic hydrolysis, significantly superior to the 36.24% yield from untreated straw, the 45.20% yield from acid impregnated straw, and the 73.25% yield from ball milled straw. Consequently, acid-assisted mechanocatalytic depolymerization emerges as a highly effective pretreatment strategy to enhance both the enzymatic hydrolysis and the overall conversion efficiency of rice straw. Full article
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12 pages, 1188 KB  
Article
Enhancement of Liquid Hot Water Pretreatment on Corn Stover with Ball Milling to Improve Total Sugar Yields
by Guanya Ji, Bo Zhang, Qijian Niu, Yuxin Liu and Qizhi Yang
Sustainability 2023, 15(23), 16426; https://doi.org/10.3390/su152316426 - 29 Nov 2023
Cited by 5 | Viewed by 1920
Abstract
Conversion of the lignocellulosic biomass to bioethanol contributes to the reduction of greenhouse gas emissions, enhancement of energy security, utilization of waste materials, and the promotion of sustainable agricultural practices. In this study, we report the effect of combining ball milling followed by [...] Read more.
Conversion of the lignocellulosic biomass to bioethanol contributes to the reduction of greenhouse gas emissions, enhancement of energy security, utilization of waste materials, and the promotion of sustainable agricultural practices. In this study, we report the effect of combining ball milling followed by liquid hot water (LHW) pretreatment of corn stover to lower the amount of enzyme required while also greatly increasing the recovery of xylose in fermentable form compared to either pretreatment alone. Short-duration ball milling for 60 min reduces the particle size of corn stover to 37.3 μm; however, the glucose only increased to 47% compared to 32% for unpretreated corn stover. In contrast, liquid hot water pretreatment alone can achieve increasing enzyme hydrolysis yields of cellulose from 49% to 93% as the pretreatment severity factor is increased from 3.24 to 4.41. However, the xylose yield decreased to 36% due to the fact that a considerable part of the xylose was degraded into furfural and humins. Surprisingly, the combination of mild ball milling (30 min) followed by mild liquid hot water pretreatment (190 °C, 15 min) could achieve both high glucose (83%) and xylose (72%) yields for a total sugar yield of 79%, theoretically. Thus, combining ball milling with liquid hot water pretreatment allows for milder conditions for both processes that lead to enhanced cellulose conversion without sacrificing xylose to degradation, which hinders enzymatic hydrolysis. Full article
(This article belongs to the Section Sustainable Materials)
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13 pages, 2888 KB  
Article
Synergistic Ball Milling–Enzymatic Pretreatment of Brewer’s Spent Grains to Improve Volatile Fatty Acid Production through Thermophilic Anaerobic Fermentation
by Can Liu, Ahamed Ullah, Xin Gao and Jian Shi
Processes 2023, 11(6), 1648; https://doi.org/10.3390/pr11061648 - 28 May 2023
Cited by 6 | Viewed by 7913
Abstract
Brewer’s spent grain (BSG) as the major byproduct in the brewing industry is a promising feedstock to produce value-added products such as volatile fatty acids (VFAs). Synergistic ball mill–enzymatic hydrolysis (BM-EH) process is an environmentally friendly pretreatment method for lignocellulosic materials before bioprocessing. [...] Read more.
Brewer’s spent grain (BSG) as the major byproduct in the brewing industry is a promising feedstock to produce value-added products such as volatile fatty acids (VFAs). Synergistic ball mill–enzymatic hydrolysis (BM-EH) process is an environmentally friendly pretreatment method for lignocellulosic materials before bioprocessing. This study investigated the potential of raw and BM-EH pretreated BSG feedstocks to produce VFAs through a direct thermophilic anaerobic fermentation process without introducing a methanogen inhibitor. The highest VFA concentration of over 30 g/L was achieved under the high-solid loading fermentation (HS) of raw BSG. The synergistic BM-EH pretreatment helps to increase the cellulose conversion to 70%. Under conventional low TS fermentation conditions, compared to the controlled sample, prolonged pretreatment of the BSG substrate resulted in increased VFA yields from 0.25 to 0.33 g/gVS, and butyric acid became dominant instead of acetic acid. Full article
(This article belongs to the Special Issue Fermentation and Bioprocess Engineering Processes)
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28 pages, 16140 KB  
Article
Effect of Drying Pretreatment on Cellulolytic Enzymatic Hydrolysis of Lignin from Napier Grass
by Syazmi Zul Arif Hakimi Saadon and Noridah Binti Osman
Processes 2023, 11(4), 1092; https://doi.org/10.3390/pr11041092 - 4 Apr 2023
Cited by 6 | Viewed by 2763
Abstract
Biomass can be a viable supplement and alternative to non-renewable sources of fuel and chemicals. Lignin is an important part of biomass sources which can be used in various chemical and fuel industries. This study explores the pretreatment of lignin from Napier grass [...] Read more.
Biomass can be a viable supplement and alternative to non-renewable sources of fuel and chemicals. Lignin is an important part of biomass sources which can be used in various chemical and fuel industries. This study explores the pretreatment of lignin from Napier grass using thermal and physical means, as well as extraction of lignin via cellulolytic enzymatic hydrolysis to determine the optimum condition for feedstock pretreatment. Napier grass parts under various drying conditions and particle sizes were treated with enzymes. Moisture analysis, FTIR spectroscopy, UV–Vis analysis, and Klason lignin were carried out to analyze the moisture, functional group, and yield of lignin. Moisture content of the samples were inversely proportional to the drying conditions. The FTIR result showed lower peak intensity for higher drying conditions, while ball-milling showed less reduction in peak intensity. More Klason lignin was extracted under higher drying conditions. The yield of cellulolytic enzymatic lignin (CEL) was found to be more than actual lignin content, suggesting cellulose was not fully degraded. The FTIR spectra of CEL was found to be closer to that of lignin, but purification was still needed. Optimization was carried out by evaluating the statistical significance of each pretreatment effect of the pretreatments. Full article
(This article belongs to the Special Issue Advanced in Dewatering and Drying Processes)
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13 pages, 3909 KB  
Article
Sustainable and Green Production of Nanostructured Cellulose by a 2-Step Mechano-Enzymatic Process
by Martina Aulitto, Rachele Castaldo, Roberto Avolio, Maria Emanuela Errico, Yong-Quan Xu, Gennaro Gentile and Patrizia Contursi
Polymers 2023, 15(5), 1115; https://doi.org/10.3390/polym15051115 - 23 Feb 2023
Cited by 7 | Viewed by 2603
Abstract
Nanostructured cellulose (NC) represents an emerging sustainable biomaterial for diverse biotechnological applications; however, its production requires hazardous chemicals that render the process ecologically unfriendly. Using commercial plant-derived cellulose, an innovative strategy for NC production based on the combination of mechanical and enzymatic approaches [...] Read more.
Nanostructured cellulose (NC) represents an emerging sustainable biomaterial for diverse biotechnological applications; however, its production requires hazardous chemicals that render the process ecologically unfriendly. Using commercial plant-derived cellulose, an innovative strategy for NC production based on the combination of mechanical and enzymatic approaches was proposed as a sustainable alternative to conventional chemical procedures. After ball milling, the average length of the fibers was reduced by one order of magnitude (down to 10–20 μm) and the crystallinity index decreased from 0.54 to 0.07–0.18. Moreover, a 60 min ball milling pre-treatment followed by 3 h Cellic Ctec2 enzymatic hydrolysis led to NC production (15% yield). Analysis of the structural features of NC obtained by the mechano-enzymatic process revealed that the diameters of the obtained cellulose fibrils and particles were in the range of 200–500 nm and approximately 50 nm, respectively. Interestingly, the film-forming property on polyethylene (coating ≅ 2 μm thickness) was successfully demonstrated and a significant reduction (18%) of the oxygen transmission rate was obtained. Altogether, these findings demonstrated that nanostructured cellulose could be successfully produced using a novel, cheap, and rapid 2-step physico-enzymatic process that provides a potential green and sustainable route that could be exploitable in future biorefineries. Full article
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32 pages, 5079 KB  
Review
Emerging Food Packaging Applications of Cellulose Nanocomposites: A Review
by Jingwen Li, Feifan Zhang, Yaqi Zhong, Yadong Zhao, Pingping Gao, Fang Tian, Xianhui Zhang, Rusen Zhou and Patrick J. Cullen
Polymers 2022, 14(19), 4025; https://doi.org/10.3390/polym14194025 - 26 Sep 2022
Cited by 65 | Viewed by 9868
Abstract
Cellulose is the most abundant biopolymer on Earth, which is synthesized by plants, bacteria, and animals, with source-dependent properties. Cellulose containing β-1,4-linked D-glucoses further assembles into hierarchical structures in microfibrils, which can be processed to nanocellulose with length or width in the nanoscale [...] Read more.
Cellulose is the most abundant biopolymer on Earth, which is synthesized by plants, bacteria, and animals, with source-dependent properties. Cellulose containing β-1,4-linked D-glucoses further assembles into hierarchical structures in microfibrils, which can be processed to nanocellulose with length or width in the nanoscale after a variety of pretreatments including enzymatic hydrolysis, TEMPO-oxidation, and carboxymethylation. Nanocellulose can be mainly categorized into cellulose nanocrystal (CNC) produced by acid hydrolysis, cellulose nanofibrils (CNF) prepared by refining, homogenization, microfluidization, sonification, ball milling, and the aqueous counter collision (ACC) method, and bacterial cellulose (BC) biosynthesized by the Acetobacter species. Due to nontoxicity, good biodegradability and biocompatibility, high aspect ratio, low thermal expansion coefficient, excellent mechanical strength, and unique optical properties, nanocellulose is utilized to develop various cellulose nanocomposites through solution casting, Layer-by-Layer (LBL) assembly, extrusion, coating, gel-forming, spray drying, electrostatic spinning, adsorption, nanoemulsion, and other techniques, and has been widely used as food packaging material with excellent barrier and mechanical properties, antibacterial activity, and stimuli-responsive performance to improve the food quality and shelf life. Under the driving force of the increasing green food packaging market, nanocellulose production has gradually developed from lab-scale to pilot- or even industrial-scale, mainly in Europe, Africa, and Asia, though developing cost-effective preparation techniques and precisely tuning the physicochemical properties are key to the commercialization. We expect this review to summarise the recent literature in the nanocellulose-based food packaging field and provide the readers with the state-of-the-art of this research area. Full article
(This article belongs to the Section Polymer Physics and Theory)
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12 pages, 2106 KB  
Article
A Value-Added Utilization Method of Sugar Production By-Products from Rice Straw: Extraction of Lignin and Evaluation of Its Antioxidant Activity
by Shengming Zhang, Liangfei Ma, Shushan Gao, Chonghao Zhu, Yehong Yan, Xiaohan Liu, Longhai Li and Haitao Chen
Processes 2022, 10(6), 1210; https://doi.org/10.3390/pr10061210 - 17 Jun 2022
Cited by 6 | Viewed by 3236
Abstract
To value-added utilization of the rice straw, two types of lignin were extracted from the by-products of sugar production. The ether-extracted lignin with a purity of 98.7% was extracted from the pretreatment filtrate with two times the concentrated filtrate volume of ether, where [...] Read more.
To value-added utilization of the rice straw, two types of lignin were extracted from the by-products of sugar production. The ether-extracted lignin with a purity of 98.7% was extracted from the pretreatment filtrate with two times the concentrated filtrate volume of ether, where the lignin yield was 6.62 mg/g of the rice straw. The ball-milled lignin with a purity of 99.6% was extracted from the milled enzymatic hydrolysis residue with a 1,4-dioxane solution, where the revolution speed and grinding time were 300 rpm and 12 h, respectively. The yield of ball-milled lignin was 34.52 mg/g of the rice straw, which was 421.5% higher than that extracted from extract-free rice straw. In the process of rice straw pretreatment and lignin extraction, 76.43% by mass of phosphotungstic acid catalyst and approximately 98% by volume of 1,4-dioxane solution could be recycled and reused. Compared with the soda lignin extracted from papermaking black liquor, the scavenging rates of DPPH radical and ABTS+ radical of ether-extracted lignin increased by 36.26% and 41.18%, respectively, while the above scavenging rates of ball-milled lignin increased by 30.22% and 37.75%, respectively. Moreover, the reducing power of the two extracted lignins was also stronger than that of soda lignin. The ether-extracted lignin and ball-milled lignin have the potential to be developed as natural macromolecular antioxidants. Full article
(This article belongs to the Section Environmental and Green Processes)
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