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Keywords = auxiliary anode system

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34 pages, 38166 KB  
Review
Gas Generation in Lithium-Ion Batteries: Mechanisms, Failure Pathways, and Thermal Safety Implications
by Tianyu Gong, Xuzhi Duan, Yan Shan and Lang Huang
Batteries 2025, 11(4), 152; https://doi.org/10.3390/batteries11040152 - 13 Apr 2025
Cited by 2 | Viewed by 4043
Abstract
Gas evolution in lithium-ion batteries represents a pivotal yet underaddressed concern, significantly compromising long-term cyclability and safety through complex interfacial dynamics and material degradation across both normal operation and extreme thermal scenarios. While extensive research has focused on isolated gas generation mechanisms in [...] Read more.
Gas evolution in lithium-ion batteries represents a pivotal yet underaddressed concern, significantly compromising long-term cyclability and safety through complex interfacial dynamics and material degradation across both normal operation and extreme thermal scenarios. While extensive research has focused on isolated gas generation mechanisms in specific components, critical knowledge gaps persist in understanding cross-component interactions and the cascading failure pathways it induced. This review systematically decouples gas generation mechanisms at cathodes (e.g., lattice oxygen-driven CO2/CO in high-nickel layered oxides), anodes (e.g., stress-triggered solvent reduction in silicon composites), electrolytes (solvent decomposition), and auxiliary materials (binder/separator degradation), while uniquely establishing their synergistic impacts on battery stability. Distinct from prior modular analyses, we emphasize that: (1) emerging systems exhibit fundamentally different gas evolution thermodynamics compared to conventional materials, exemplified by sulfide solid electrolytes releasing H2S/SO2 via unique anionic redox pathways; (2) gas crosstalk between components creates compounding risks—retained gases induce electrolyte dry-out and ion transport barriers during cycling, while combustible gas–O2 mixtures accelerate thermal runaway through chain reactions. This review proposes three key strategies to suppress gas generation: (1) oxygen lattice stabilization via dopant engineering, (2) solvent decomposition mitigation through tailored interphases engineering, and (3) gas-selective adaptive separator development. Furthermore, it establishes a multiscale design framework spanning atomic defect control to pack-level thermal management, providing actionable guidelines for battery engineering. By correlating early gas detection metrics with degradation patterns, the work enables predictive safety systems and standardized protocols, directly guiding the development of reliable high-energy batteries for electric vehicles and grid storage. Full article
(This article belongs to the Special Issue High-Safety Lithium-Ion Batteries: Basics, Progress and Challenges)
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16 pages, 4716 KB  
Article
Research on Water Flow Control Strategy for PEM Electrolyzer Considering the Anode Bubble Effect
by Liheng An, Yizhi Tian and Haikun Zhao
Energies 2025, 18(2), 273; https://doi.org/10.3390/en18020273 - 9 Jan 2025
Cited by 2 | Viewed by 1626
Abstract
At higher current densities, the bubble effect in the anode flow field of the PEM electrolyzer (PEM EL) worsens mass transfer losses and energy consumption. This study employs a moderate increase in the water flow rate to remove accumulated bubbles under fluctuating electrical [...] Read more.
At higher current densities, the bubble effect in the anode flow field of the PEM electrolyzer (PEM EL) worsens mass transfer losses and energy consumption. This study employs a moderate increase in the water flow rate to remove accumulated bubbles under fluctuating electrical input, thereby improving PEM EL system efficiency. An enhanced PEM EL equivalent circuit model incorporating bubble over-potential based on the oxygen volume fraction is developed. Considering the energy consumption of auxiliary equipment and the reduction in losses from mitigating the bubble effect, a numerical simulation evaluates the impact of flow rate variations on overall electrolysis energy consumption, leading to a comprehensive energy consumption model for the PEM EL system, incorporating electrical, chemical, and thermal energy conversions. The control objective is to maximize system efficiency by optimizing the water flow rate, with a performance-preset-based controller implemented in MATLAB/Simulink. The simulation results show that the controller can accurately track the target flow rate, and the dynamic regulation time improved by 1.5 s compared to the traditional performance constraint function, better matching the rate of change in electrical energy. Under the water flow control mode, hydrogen production increased by 6.6 L within 130 s of the simulation, available energy increased by 8.32 × 106 J, and the efficiency of the PEM EL system improved by 2.79%. Full article
(This article belongs to the Section A5: Hydrogen Energy)
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39 pages, 14819 KB  
Review
Application of NH3 Fuel in Power Equipment and Its Impact on NOx Emissions
by Jinyi Hu, Yongbao Liu, Xing He, Jianfeng Zhao and Shaojun Xia
Energies 2024, 17(12), 3046; https://doi.org/10.3390/en17123046 - 20 Jun 2024
Cited by 1 | Viewed by 1704
Abstract
Due to high greenhouse gas emissions, countries worldwide are stepping up their emission reduction efforts, and the global demand for new, carbon-free fuels is growing. Ammonia (NH3) fuels are popular due to their high production volume, high energy efficiency, ease of [...] Read more.
Due to high greenhouse gas emissions, countries worldwide are stepping up their emission reduction efforts, and the global demand for new, carbon-free fuels is growing. Ammonia (NH3) fuels are popular due to their high production volume, high energy efficiency, ease of storage and transportation, and increased application in power equipment. However, their physical characteristics (e.g., unstable combustion, slow flame speed, and difficult ignition) limit their use in power equipment. Based on the structural properties of the power equipment, NH3 fuel application and emissions characteristics were analyzed in detail. Combustion of NH3 fuels and reduction measures for NOx emissions (spark plug ignition, compression ignition, and gas turbines) were analyzed from various aspects of operating conditions (e.g., mixed fuel, fuel-to-exhaust ratio, and equivalence ratio), structure and strategy (e.g., number of spark plugs, compression ratio (CR), fuel injection, and ignition mode), and auxiliary combustion techniques (e.g., preheating, humidification, exhaust gas recirculation, and secondary air supply). The performance of various NH3 fuel cell (FC) types was analyzed, with a focus on the maximum power achievable for different electrolyte systems. Additionally, the application and NOx emissions of indirect NH3 FCs were evaluated under flame and catalytic combustion conditions. The system efficiency of providing heat sources by burning pure NH3, anode tail gas, and NH3 decomposition gas was also compared. Based on a comprehensive literature review, the key factors influencing the performance and emissions of NH3-powered equipment were identified. The challenges and limitations of NH3-powered equipment were summarized, and potential strategies for improving efficiency and reducing emissions were proposed. These findings provide valuable insights for the future development and application of NH3 FCs. Full article
(This article belongs to the Section B: Energy and Environment)
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9 pages, 3162 KB  
Article
Anticorrosion Method Combining Impressed Current Cathodic Protection and Coatings in Marine Atmospheric Environment
by Peichang Deng, Juyu Shangguan, Jiezhen Hu, Huan Huang and Lingbo Zhou
Coatings 2024, 14(5), 524; https://doi.org/10.3390/coatings14050524 - 24 Apr 2024
Cited by 7 | Viewed by 2363
Abstract
In this study, a new anticorrosion method combining impressed current cathodic protection (ICCP) with coatings that can be applied to marine atmospheric environments is proposed. As the corrosion medium fills the cracks and pores of the coating, an electrolyte film layer is inevitably [...] Read more.
In this study, a new anticorrosion method combining impressed current cathodic protection (ICCP) with coatings that can be applied to marine atmospheric environments is proposed. As the corrosion medium fills the cracks and pores of the coating, an electrolyte film layer is inevitably formed on the metal surface. Therefore, a graphene conductive coating with excellent chemical inertness and shielding performance is selected as the intermediate coating to form an electrolytic cell system with a metal substrate serving as the cathode and a graphene coating serving as the auxiliary anode. By studying the surface corrosion morphologies and electrochemical signals of the coating samples at different protection potentials and coating thicknesses, the optimal potential is determined to be 0.6 V, and the optimal coating thickness is determined to be 20 μm. The samples protected by the joint method have lower corrosion rates and better anticorrosion performance than those protected by the coatings alone. Full article
(This article belongs to the Special Issue Investigation on Corrosion Behaviour of Metallic Materials)
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13 pages, 3560 KB  
Article
Investigation on a Shutdown Control Strategy with Residual Oxygen Rapid Elimination for Proton Exchange Membrane Fuel Cell System
by Jing Fan, Yanbo Yang, Tiancai Ma, Dong Zhu and Xinru Xu
Energies 2023, 16(3), 1285; https://doi.org/10.3390/en16031285 - 25 Jan 2023
Cited by 1 | Viewed by 2241
Abstract
During the shutdown process of the fuel cell system for vehicles, the air entering the anode chamber can form the hydrogen/air interface, accelerating the carbon corrosion of the catalytic layer. According to optimized control strategies, the carbon corrosion of fuel cells can be [...] Read more.
During the shutdown process of the fuel cell system for vehicles, the air entering the anode chamber can form the hydrogen/air interface, accelerating the carbon corrosion of the catalytic layer. According to optimized control strategies, the carbon corrosion of fuel cells can be reduced. Nowadays, the main control strategies include gas purging and the consumption of residual oxygen in the stack by the auxiliary load. However, the oxygen in the fuel cell stack cannot be fully consumed or can cause the single-cell voltage to rise to 0.8 V with an inappropriate discharge current drop rate and auxiliary load resistance value, thus affecting the protective effect of the shutdown strategy. In this work, a shutdown strategy of the fuel cell system is studied. After the experiment, the optimized value of the discharge current drop rate and the auxiliary load resistance were obtained. With the resistance value of 50 Ω and the current drop rate of 7 A/s, the shutdown time of the fuel cell system is 13.5 s and the time of single-cell voltage above 0.82 V in the fuel cell stack is 0.1 s. Thus, the optimized shutdown strategy can reduce the shutdown time. Full article
(This article belongs to the Section A5: Hydrogen Energy)
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14 pages, 3732 KB  
Article
Current Density Limit of DC Grounding Facilities Considering Impact on Zebrafish (Brachydanio rerio)
by Hailiang Lu, Jiahao Chen, Guanhua Li, Kai Xu, Bo Tan, Xuefang Tong, Yun Teng, Chun Li, Lei Lan and Xishan Wen
Sustainability 2022, 14(7), 3942; https://doi.org/10.3390/su14073942 - 26 Mar 2022
Cited by 1 | Viewed by 2123
Abstract
Grounding facilities, including high-voltage DC grounding electrodes and auxiliary anodes in impressed current cathodic protection systems, inject current into the ground. This study developed an experimental platform to determine the safe limit of current density for such facilities through an analysis of fish [...] Read more.
Grounding facilities, including high-voltage DC grounding electrodes and auxiliary anodes in impressed current cathodic protection systems, inject current into the ground. This study developed an experimental platform to determine the safe limit of current density for such facilities through an analysis of fish behavior on the platform. Zebrafish (Brachydanio rerio) were selected for the experiment and placed in a tank; two rod electrodes were used to inject direct current into the water. A wireless camera was focused on the water tank to video record possible changes in fish behavior. The output voltage of the DC power source was varied, and the trajectories of the fish under various direct current fields were recorded. A tracking program was developed to analyze the trajectories and quantify the behavior of the fish. A new method combining the trajectories of fish samples with the results of current density calculations for analysis was proposed. Results demonstrated that the zebrafish could sense current in the water and turn when exposed to certain current densities. The intensity of the current at the turning points was statistically analyzed, and the threshold of current density at which the fish could no longer tolerate the current and turned was 0.4231 A/m2. Full article
(This article belongs to the Topic Industrial Engineering and Management)
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19 pages, 4275 KB  
Article
Thermodynamic Modeling and Performance Analysis of Vehicular High-Temperature Proton Exchange Membrane Fuel Cell System
by Yanju Li, Dongxu Li, Zheshu Ma, Meng Zheng and Zhanghao Lu
Membranes 2022, 12(1), 72; https://doi.org/10.3390/membranes12010072 - 5 Jan 2022
Cited by 18 | Viewed by 3634
Abstract
Since the high temperature proton exchange membrane fuel cells (HT-PEMFC) stack require a range of auxiliary equipments to maintain operating conditions, it is necessary to consider operation of related components in the design of HT-PEMFC systems. In this paper, a thermodynamic model of [...] Read more.
Since the high temperature proton exchange membrane fuel cells (HT-PEMFC) stack require a range of auxiliary equipments to maintain operating conditions, it is necessary to consider operation of related components in the design of HT-PEMFC systems. In this paper, a thermodynamic model of a vehicular HT-PEMFC system using phosphoric acid doped polybenzimidazole membrane is developed. The power distribution and exergy loss of each component are derived according to thermodynamic analysis, where the stack and heat exchanger are the two components with the greatest exergy loss. In addition, ecological functions and improvement potentials are proposed to evaluate the system performance better. On this basis, the effects of stack inlet temperature, pressure, and stoichiometric on system performance are analyzed. The results showed that the energy efficiency, exergy efficiency and net output power of the system achieved the maximum when the inlet gases temperature is 406.1 K. The system performance is better when the cathode inlet pressure is relatively low and the anode inlet pressure is relatively high. Moreover, the stoichiometry should be reduced to improve the system output performance on the basis of ensuring sufficient gases reaction in the stack. Full article
(This article belongs to the Special Issue Membranes in Electrochemistry Applications)
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10 pages, 1885 KB  
Article
The Optimization Algorithm of the Forced Current Cathodic Protection Base on Simulated Annealing
by Chunfeng Song, Mei Wang, Xuebin Qin, Pai Wang and Bao Liu
Algorithms 2019, 12(4), 83; https://doi.org/10.3390/a12040083 - 21 Apr 2019
Cited by 6 | Viewed by 4348
Abstract
The grounding grid of a substation is important for the safety of substation equipment. Especially to address the difficulty of parameter design in the auxiliary anode system of a grounding grid, an algorithm is proposed that is an optimization algorithm for the auxiliary [...] Read more.
The grounding grid of a substation is important for the safety of substation equipment. Especially to address the difficulty of parameter design in the auxiliary anode system of a grounding grid, an algorithm is proposed that is an optimization algorithm for the auxiliary anode system of a grounding grid based on improved simulated annealing. The mathematical model of the auxiliary anode system is inferred from the mathematical model of cathodic protection. On that basis, the parameters of the finite element model are optimized with the improved simulated annealing algorithm, thereby the auxiliary anode system of a grounding grid with optimized parameters is structured. Then the algorithm is proven as valid through experiments. The precision of the optimized parameters is improved by about 1.55% with respect to the Variable Metric Method and the Genetic Algorithm, so it can provide a basis for parameter design in the auxiliary anode system of a grounding grid. Full article
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19 pages, 2496 KB  
Article
Cost Analysis of Direct Methanol Fuel Cell Stacks for Mass Production
by Mauro Francesco Sgroi, Furio Zedde, Orazio Barbera, Alessandro Stassi, David Sebastián, Francesco Lufrano, Vincenzo Baglio, Antonino Salvatore Aricò, Jacob Linder Bonde and Michael Schuster
Energies 2016, 9(12), 1008; https://doi.org/10.3390/en9121008 - 30 Nov 2016
Cited by 66 | Viewed by 16858
Abstract
Fuel cells are very promising technologies for efficient electrical energy generation. The development of enhanced system components and new engineering solutions is fundamental for the large-scale deployment of these devices. Besides automotive and stationary applications, fuel cells can be widely used as auxiliary [...] Read more.
Fuel cells are very promising technologies for efficient electrical energy generation. The development of enhanced system components and new engineering solutions is fundamental for the large-scale deployment of these devices. Besides automotive and stationary applications, fuel cells can be widely used as auxiliary power units (APUs). The concept of a direct methanol fuel cell (DMFC) is based on the direct feed of a methanol solution to the fuel cell anode, thus simplifying safety, delivery, and fuel distribution issues typical of conventional hydrogen-fed polymer electrolyte fuel cells (PEMFCs). In order to evaluate the feasibility of concrete application of DMFC devices, a cost analysis study was carried out in the present work. A 200 W-prototype developed in the framework of a European Project (DURAMET) was selected as the model system. The DMFC stack had a modular structure allowing for a detailed evaluation of cost characteristics related to the specific components. A scale-down approach, focusing on the model device and projected to a mass production, was used. The data used in this analysis were obtained both from research laboratories and industry suppliers specialising in the manufacturing/production of specific stack components. This study demonstrates that mass production can give a concrete perspective for the large-scale diffusion of DMFCs as APUs. The results show that the cost derived for the DMFC stack is relatively close to that of competing technologies and that the introduction of innovative approaches can result in further cost savings. Full article
(This article belongs to the Special Issue Direct Alcohol Fuel Cells)
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