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Keywords = arc-discharge plasma

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14 pages, 4627 KiB  
Article
A Numerical Study on the Influence of an Asymmetric Arc on Arc Parameter Distribution in High-Current Vacuum Arcs
by Zaiqin Zhang, Yue Bu, Chuang Wang, Qingqing Gao and Chi Chen
Energies 2025, 18(15), 4025; https://doi.org/10.3390/en18154025 - 29 Jul 2025
Viewed by 186
Abstract
During high-current vacuum arcing, asymmetric arcing with off-center plasma columns may occur due to stochastic discharge initiation and mechanical motion, receiving less research attention than symmetric arcing. The objective of this paper is to numerically analyze the influence law of asymmetric arc ignition [...] Read more.
During high-current vacuum arcing, asymmetric arcing with off-center plasma columns may occur due to stochastic discharge initiation and mechanical motion, receiving less research attention than symmetric arcing. The objective of this paper is to numerically analyze the influence law of asymmetric arc ignition on arc parameters. For 60 mm diameter contacts, three arc conditions of symmetric arcing, 33% arc offset, and 67% arc offset were modeled. The results show that the arc offset causes asymmetry in the arc’s distribution. For 33% offset, the pressure and number density on the side away from the root of the arc is about 50% of root values, while these parameters fall below 20% for the 67% offset. Simultaneously, arc offset elevates peak parameter values: under 33% offset, maxima for ion pressure, ion density, ion temperature, electron temperature, and current density rise 12%, 11%, 6%, 6%, and 14% versus symmetric arcing; during 67% offset, these escalate significantly to 67%, 61%, 12%, 18%, and 47%. This study contributes to providing reference for the analysis of vacuum interruption processes under asymmetric arcing conditions. Full article
(This article belongs to the Special Issue Simulation and Analysis of Electrical Power Systems)
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14 pages, 5535 KiB  
Article
Studies on the Coating Formation and Structure Property for Plasma Electrolytic Oxidation of AZ31 Magnesium Alloy
by Yingting Ye, Lishi Wang, Xinbin Hu and Zhixiang Bu
Coatings 2025, 15(7), 846; https://doi.org/10.3390/coatings15070846 - 19 Jul 2025
Viewed by 330
Abstract
Plasma electrolytic oxidation (PEO) is an advanced electrochemical surface treatment technology. It can effectively improve the corrosion resistance of magnesium and its alloys. This paper aims to form protective PEO coatings on an AZ31 substrate with different electrolytes, while monitoring the micro-discharge evolution [...] Read more.
Plasma electrolytic oxidation (PEO) is an advanced electrochemical surface treatment technology. It can effectively improve the corrosion resistance of magnesium and its alloys. This paper aims to form protective PEO coatings on an AZ31 substrate with different electrolytes, while monitoring the micro-discharge evolution by noise intensity and morphology analysis. By setting the PEO parameters and monitoring process characteristics, such as current density, spark appearance, and noise intensity, it was deduced that the PEO process consists of the following three stages: anodic oxidation, spark discharge, and micro-arc discharge. The PEO oxide coating formed on the AZ31 alloy exhibits various irregular volcano-like structures. Oxygen species are uniformly distributed along the coating cross-section. Phosphorus species tend to be enriched inwards to the coating/magnesium substrate interface, while aluminum piles up towards the surface region. Surface roughness of the PEO coating formed in the silicate-based electrolyte was the lowest in an arithmetic average height (Sa) of 0.76 μm. Electrochemical analysis indicated that the corrosion current density of the PEO coating decreased by about two orders of magnitude compared to that of untreated blank AZ31 substrate, while, at the same time, the open-circuit potential shifted significantly to the positive direction. The corrosion current density of the 10 min/400 V coating was 1.415 × 10−6 A/cm2, approximately 17% lower than that of the 2 min/400 V coating (1.738 × 10−6 A/cm2). For a fixed 10 min treatment, the longer the PEO duration time, the lower the corrosion current density. Finally, the tested potentiodynamic polarization curve reveals the impact of different types of PEO electrolytes and different durations of PEO treatment on the corrosion resistance of the oxide coating surface. Full article
(This article belongs to the Section Plasma Coatings, Surfaces & Interfaces)
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19 pages, 5968 KiB  
Article
Investigation of Electrical Discharge Processes During Electrolytic–Plasma Nitrocarburizing
by Bauyrzhan Rakhadilov, Laila Sulyubayeva, Almasbek Maulit and Temirlan Alimbekuly
Materials 2025, 18(14), 3381; https://doi.org/10.3390/ma18143381 - 18 Jul 2025
Viewed by 373
Abstract
In this study, the process of electrolytic–plasma nitrocarburizing (EPNC) of 20-grade steel was investigated using various electrolytes and temperature regimes. At the first stage, optical spectral analysis of plasma emission during EPNC was carried out with spectral registration in the range of 275–850 [...] Read more.
In this study, the process of electrolytic–plasma nitrocarburizing (EPNC) of 20-grade steel was investigated using various electrolytes and temperature regimes. At the first stage, optical spectral analysis of plasma emission during EPNC was carried out with spectral registration in the range of 275–850 nm, which allowed the identification of active components (Hα, CN, Fe I, O I lines, etc.) and the calculation of electron density. Additionally, the EPNC process was recorded using a high-speed camera (1500 frames per second), which made it possible to visually evaluate the dynamics of arc and glow discharges under varying electrolyte compositions. At the next stage, the influence of temperature regimes (650 °C, 750 °C, and 850 °C) on the formation of the hardened layer was studied. Using SEM and EDS methods, the morphology, phase zones, and the distribution of chemical elements were determined. Microhardness measurements along the depth and friction tests were carried out. It was found that a temperature of 750 °C provides the best balance between the uniformity of chemical composition, high microhardness (~800 HV), and a minimal coefficient of friction (~0.48). The obtained results confirm the potential of the selected EPNC regime for improving the performance characteristics of 20-grade steel. Full article
(This article belongs to the Section Metals and Alloys)
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21 pages, 3490 KiB  
Article
Energy-Efficient CO2 Conversion for Carbon Utilization Using a Gliding Arc/Glow Discharge with Magnetic Field Acceleration—Optimization and Characterization
by Svetlana Lazarova, Snejana Iordanova, Stanimir Kolev, Veselin Vasilev and Tsvetelina Paunska
Energies 2025, 18(14), 3816; https://doi.org/10.3390/en18143816 - 17 Jul 2025
Viewed by 310
Abstract
The dry conversion of CO2 into CO and O2 provides an attractive path for CO2 utilization which allows for the use of the CO produced for the synthesis of valuable hydrocarbons. In the following work, the CO2 conversion is [...] Read more.
The dry conversion of CO2 into CO and O2 provides an attractive path for CO2 utilization which allows for the use of the CO produced for the synthesis of valuable hydrocarbons. In the following work, the CO2 conversion is driven by an arc discharge at atmospheric pressure, producing hot plasma. This study presents a series of experiments aiming to optimize the process. The results obtained include the energy efficiency and the conversion rate of the process, as well as the electrical parameters of the discharge (current and voltage signals). In addition, optical emission spectroscopy diagnostics based on an analysis of C2’s Swan bands are used to determine the gas temperature in the discharge. The data is analyzed according to several aspects—an analysis of the arc’s motion based on the electrical signals; an analysis of the effect of the gas flow and the discharge current on the discharge performance for CO2 conversion; and an analysis of the vibrational and rotational temperatures of the arc channel. The results show significant improvements over previous studies. Relatively high gas conversion and energy efficiency are achieved due to the arc acceleration caused by the Lorentz force. The rotational (gas) temperatures are in the order of 5500–6000 K. Full article
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16 pages, 3023 KiB  
Article
Application of Atmospheric Non-Thermal Plasmas to Control Rhizopus stolonifer Causing Soft Rot Disease in Strawberry
by Dheerawan Boonyawan, Hans Jørgen Lyngs Jørgensen and Salit Supakitthanakorn
Horticulturae 2025, 11(7), 818; https://doi.org/10.3390/horticulturae11070818 - 9 Jul 2025
Viewed by 327
Abstract
Rhizopus stolonifer causes soft rot disease in strawberry and is considered one of the most destructive pathogens affecting strawberries worldwide. This study investigated the efficacy of three atmospheric non-thermal plasmas (NTPs) consisting of gliding arc (GA), Tesla coil (TC) and dielectric barrier discharge [...] Read more.
Rhizopus stolonifer causes soft rot disease in strawberry and is considered one of the most destructive pathogens affecting strawberries worldwide. This study investigated the efficacy of three atmospheric non-thermal plasmas (NTPs) consisting of gliding arc (GA), Tesla coil (TC) and dielectric barrier discharge (DBD) for controlling R. stolonifer infection. Fungal mycelial discs were exposed to these plasmas for 10, 15 or 20 min, whereas conidial suspensions were treated for 1, 3, 5 or 7 min. Morphological alterations following non-thermal plasma exposure were studied using scanning electron microscopy (SEM). Exposure to GA and DBD plasmas for 20 min completely inhibited mycelial growth. SEM analysis revealed significant structural damage to the mycelium, sporangia and sporangiospores of treated samples compared to untreated controls. Complete inhibition of sporangiospore germination was achieved with treatments for at least 3 min for all NTPs. Pathogenicity assays on strawberry fruit showed that 15 min exposure to any of the tested NTPs completely prevented the development of soft rot disease. Importantly, NTP treatments did not adversely affect the external or internal characteristics of treated strawberries. These findings suggest that atmospheric non-thermal plasmas offer an effective approach for controlling R. stolonifer infection in strawberries, potentially providing a non-chemical alternative for post-harvest disease management. Full article
(This article belongs to the Special Issue Postharvest Diseases in Horticultural Crops and Their Management)
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35 pages, 5219 KiB  
Review
Pulsed Power Plasma Stimulation: A Comprehensive Review and Field Insights
by Son T. Nguyen, Mohamed E.-S. El-Tayeb, Mohamed Adel Gabry and Mohamed Y. Soliman
Energies 2025, 18(13), 3334; https://doi.org/10.3390/en18133334 - 25 Jun 2025
Viewed by 584
Abstract
Pulsed Power Plasma Stimulation (3PS) represents a promising and environmentally favorable alternative to conventional well stimulation techniques for enhancing subsurface permeability. This comprehensive review tracks the evolution of plasma-based rock stimulation, offering insights from key laboratory, numerical, and field-scale studies. The review begins [...] Read more.
Pulsed Power Plasma Stimulation (3PS) represents a promising and environmentally favorable alternative to conventional well stimulation techniques for enhancing subsurface permeability. This comprehensive review tracks the evolution of plasma-based rock stimulation, offering insights from key laboratory, numerical, and field-scale studies. The review begins with foundational electrohydraulic discharge concepts and progresses through the evolution of Pulsed Arc Electrohydraulic Discharge (PAED) and the more advanced 3PS systems. High-voltage, ultrafast plasma discharges generate mechanical shockwaves and localized thermal effects that result in complex fracture networks, particularly in tight and crystalline formations. Compared to conventional well stimulation techniques, 3PS reduces water use, avoids chemical additives, and minimizes induced seismicity. Laboratory studies demonstrate significant improvements in permeability, porosity, and fracture intensity, while field trials show an increase in production from oil, gas, and geothermal wells. However, 3PS faces some limitations such as short stimulation radii and logistical constraints in wireline-based delivery systems. Emerging technologies like plasma-assisted drilling and hybrid PDC–plasma tools offer promising integration pathways. Overall, 3PS provides a practical, scalable, low-impact stimulation approach with broad applicability across energy sectors, especially in environmentally sensitive or water-scarce regions. Full article
(This article belongs to the Special Issue Pulsed Power Science and High Voltage Discharge)
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14 pages, 2081 KiB  
Article
Evaluation of Adequate Type of Non-Thermal Plasma for Treating Oily Sludge to Produce Refined Fuel
by Cherng-Yuan Lin
Processes 2025, 13(6), 1822; https://doi.org/10.3390/pr13061822 - 8 Jun 2025
Cited by 1 | Viewed by 579
Abstract
Although oily sludge is an industrial waste and difficult to separate, its calorific value can still reach 6000 cal/g, thus possessing significant recycling value. This study compares various types of non-thermal plasma for refining oily sludge. The pre-treatment technology utilized filtration combined with [...] Read more.
Although oily sludge is an industrial waste and difficult to separate, its calorific value can still reach 6000 cal/g, thus possessing significant recycling value. This study compares various types of non-thermal plasma for refining oily sludge. The pre-treatment technology utilized filtration combined with solvent extraction to extract the oil portion from the oily sludge. Subsequently, two types of non-thermal plasma, DC streamer discharge and dielectric plasma discharge, were used to crack and activate the oily sludge under different operating conditions. The fuel compositions and properties of the refined fuel treated by two types of non-thermal plasma were compared. The elemental carbon and oxygen of the oily sludge after treatment in a direct DBD plasma reactor for 8 min were 1.96 wt.% less and 1.38 wt.% higher than those of commercial diesel. The research results indicate that the pre-treatment process can effectively improve the refined fuel properties. After pre-treatment, the calorific value of the primary product from the oily sludge can reach 10,598 cal/g. However, the carbon residue of the oily sludge after pre-treatment remained as high as 5.58 wt.%, which implied that further refining processes are required. The streamer discharge plasma reactor used a tungsten needle tip as a high-voltage electrode, leading to a rather small treated range. Corona discharge and arc formation are prone to being produced during the plasma action. Moreover, the addition of quartz glass beads can form a protruding area on the surface of the oily sludge, generating an increase in the reacting surface of the oily sludge, and hence an enhancement of treatment efficiency, in turn. The direct treatment of DBD plasma can thus have a wider and more uniform operating range of plasma generation and a superior efficiency of plasma reaction. Therefore, a direct DBD type of non-thermal equilibrium plasma reactor is preferable to treat oily sludge among those three types of plasma reactor designs. Additionally, when the plasma voltage is increased, it effectively enhances fuel properties. Full article
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20 pages, 7633 KiB  
Article
Corrosion Performance of Chemically Passivated and Ion Beam-Treated Austenitic–Martensitic Steel in the Marine Environment
by Viktor Semin, Alexander Cherkasov, Konstantin Savkin, Maxim Shandrikov and Evgeniya Khabibova
J. Manuf. Mater. Process. 2025, 9(5), 167; https://doi.org/10.3390/jmmp9050167 - 20 May 2025
Viewed by 686
Abstract
In the present work, chemical and ion beam surface treatments were performed in order to modify the electrochemical behavior of industrial austenitic–martensitic steel VNS-5 in 3.5 wt. % NaCl. Immersion for 140 h in a solution containing 0.05 M potassium dichromate and 10% [...] Read more.
In the present work, chemical and ion beam surface treatments were performed in order to modify the electrochemical behavior of industrial austenitic–martensitic steel VNS-5 in 3.5 wt. % NaCl. Immersion for 140 h in a solution containing 0.05 M potassium dichromate and 10% phosphoric acid promotes formation of chromium hydroxides in the outer surface layer. By means of a new type of ion source, based on a high-current pulsed magnetron discharge with injection of electrons from vacuum arc plasma, ion implantation with Ar+ and Cr+ ions of the VNS-5 steel was performed. It has been found that the ion implantation leads to formation of an Fe- and Cr-bearing oxide layer with advanced passivation ability. Moreover, the ion beam-treated steel exhibits a lower corrosion rate (by ~7.8 times) and higher charge transfer resistance in comparison with an initial (mechanically polished) substrate. Comprehensive electrochemical and XPS analysis has shown that a Cr2O3-rich oxide film is able to provide an improved corrosion performance of the steel, while the chromium hydroxides may increase the specific conductivity of the surface layer. A scheme of a charge transfer between the microgalvanic elements was proposed. Full article
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47 pages, 2999 KiB  
Review
Advances in the Synthesis of Carbon Nanomaterials Towards Their Application in Biomedical Engineering and Medicine
by Numair Elahi and Constantinos D. Zeinalipour-Yazdi
C 2025, 11(2), 35; https://doi.org/10.3390/c11020035 - 20 May 2025
Cited by 2 | Viewed by 2149
Abstract
Carbon nanomaterials that include different forms such as graphene, carbon nanotubes, fullerenes, graphite, nanodiamonds, carbon nanocones, amorphous carbon, as well as porous carbon, are quite distinguished by their unique structural, electrical, and mechanical properties. This plays a major role in making them pivotal [...] Read more.
Carbon nanomaterials that include different forms such as graphene, carbon nanotubes, fullerenes, graphite, nanodiamonds, carbon nanocones, amorphous carbon, as well as porous carbon, are quite distinguished by their unique structural, electrical, and mechanical properties. This plays a major role in making them pivotal in various medical applications. The synthesis methods used for such nanomaterials, including techniques such as chemical vapor deposition (CVD), arc discharge, laser ablation, and plasma-enhanced chemical vapor deposition (PECVD), are able to offer very precise control over material purity, particle size, and scalability, enabling for nanomaterials catered for different specific applications. These materials have been explored in a range of different systems, which include drug-delivery systems, biosensors, tissue engineering, as well as advanced imaging techniques such as MRI and fluorescence imaging. Recent advancements, including green synthesis strategies and novel innovative approaches like ultrasonic cavitation, have improved both the precision as well as the scalability of carbon nanomaterial production. Despite challenges like biocompatibility and environmental concerns, these nanomaterials hold immense promise in revolutionizing personalized medicine, diagnostics, and regenerative therapies. Many of these applications are currently positioned at Technology Readiness Levels (TRLs) 3–4, with some systems advancing toward preclinical validation, highlighting their emerging translational potential in clinical settings. This review is specific in evaluating synthesis techniques of different carbon nanomaterials and establishing their modified properties for use in biomedicine. It focuses on how these techniques establish biocompatibility, scalability, and performance for use in medicines such as drug delivery, imaging, and tissue engineering. The implications of nanostructure behavior in biological environments are further discussed, with emphasis on applications in imaging, drug delivery, and biosensing. Full article
(This article belongs to the Special Issue Carbon Nanohybrids for Biomedical Applications (2nd Edition))
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11 pages, 7372 KiB  
Article
Synthesis Conditions and Properties of SiAlCN Coatings Obtained by Reactive Evaporation of Al in a Hollow Cathode Arc Discharge in Hexamethyldisilazane Vapors
by Andrey Menshakov, Yulia Bryuhanova, Ivan Zhidkov, Daniil Emlin and Polina Skorynina
Ceramics 2025, 8(2), 42; https://doi.org/10.3390/ceramics8020042 - 22 Apr 2025
Viewed by 464
Abstract
SiAlCN coatings were first obtained by the method of reactive evaporation of aluminum and plasma chemical activation of an organosilicon precursor in a hollow cathode arc discharge. The spectrum of discharge plasma was studied by optical emission spectroscopy under conditions of evaporation of [...] Read more.
SiAlCN coatings were first obtained by the method of reactive evaporation of aluminum and plasma chemical activation of an organosilicon precursor in a hollow cathode arc discharge. The spectrum of discharge plasma was studied by optical emission spectroscopy under conditions of evaporation of Al in an Ar+N2+hexamethyldisilazane vapor/gas medium, and it was shown that in the presence of a metal component in the plasma, not only did intensive activation of various components of the media occur but also an increased ionic effect on the surface of the coating was provided, with a deposition rate of up to 10.1 µm/h. The films had a dense and homogeneous structure and had a hardness of up to 31 GPa and good adhesion on stainless steel. The results of SEM, FTIR, and XRD showed that their structure was a nanocomposite consisting of an amorphous matrix based on SiCN and AlN with inclusions of AlCN nanocrystals. Full article
(This article belongs to the Special Issue Research Progress in Ceramic Coatings)
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21 pages, 3146 KiB  
Article
The Effect of Gliding Arc Discharge Low-Temperature Plasma Pretreatment on Blueberry Drying
by Pengpeng Yu, Wenhui Zhu, Yu Qiao, Xiaonan Yang, Lixin Ma, Yankai Cai and Jianrong Cai
Foods 2025, 14(8), 1344; https://doi.org/10.3390/foods14081344 - 14 Apr 2025
Viewed by 495
Abstract
This study evaluates the effects of gliding arc discharge low-temperature plasma (GAD-LTP) pretreatment on the drying performance and quality attributes of blueberries. Fresh blueberries were pretreated under varying conditions—treatment durations of 6 s, 12 s, and 18 s and power levels of 300 [...] Read more.
This study evaluates the effects of gliding arc discharge low-temperature plasma (GAD-LTP) pretreatment on the drying performance and quality attributes of blueberries. Fresh blueberries were pretreated under varying conditions—treatment durations of 6 s, 12 s, and 18 s and power levels of 300 W, 600 W, and 900 W—prior to convective hot air drying at 65 °C. Results demonstrate that plasma pretreatment significantly reduced drying time, with an 18 s treatment at 900 W reducing drying time by 31.25%. Moisture diffusion coefficients increased with both treatment duration and power. Under optimal conditions, total phenolic content improved by up to 33.47%, while anthocyanin retention initially declined then recovered, reaching a 7.9% increase over the control. However, plasma-treated samples exhibited darker color due to surface etching and oxidation. Rehydration capacity improved, with a maximum enhancement of 27.94%. Texture analysis indicated increased hardness and decreased adhesiveness and chewiness in treated samples. Overall, GAD-LTP pretreatment enhances drying efficiency and preserves bioactive compounds in dried blueberries, offering a scalable approach for industrial application. Full article
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16 pages, 2020 KiB  
Article
Experimental Research on Plasma Electrolytic Liquefaction of Microcrystalline Cellulose
by Weidong Zhao, Wenjie Liu, Yi Sun and Junfeng Wang
Energies 2025, 18(8), 1956; https://doi.org/10.3390/en18081956 - 11 Apr 2025
Viewed by 349
Abstract
The efficient liquefaction of cellulose is a critical technological pathway for the energy utilization of biomass. This study constructed a plasma electrolytic liquefaction experimental system based on the principle of liquid phase surface arc discharge, systematically investigating the effects of operational parameters, including [...] Read more.
The efficient liquefaction of cellulose is a critical technological pathway for the energy utilization of biomass. This study constructed a plasma electrolytic liquefaction experimental system based on the principle of liquid phase surface arc discharge, systematically investigating the effects of operational parameters, including working voltage, catalyst dosage, solid–liquid ratio, and micro-arc polarity, on the liquefaction characteristics of microcrystalline cellulose. Experimental results demonstrated that under optimized conditions—anode micro-arc configuration, working voltage of 750 V, catalyst dosage of 1.44 g, and solid–liquid ratio of 6:38—the cellulose conversion rate reached 79.2%, with a liquefied product mass of 4.75 g. Mechanistic analysis revealed that high-energy electrons and hydrogen ions generated by plasma discharge synergistically act on the cleavage of cellulose molecular chains. Under the combined effects of the catalyst and plasma, cellulose molecules are depolymerized into small molecular compounds. Compared with traditional liquefaction processes, this technology exhibits significant advantages in reaction rate and energy efficiency, providing a novel technical route for the efficient conversion of biomass resources. Full article
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25 pages, 3654 KiB  
Review
Plasma-Assisted Hydrogen Production: Technologies, Challenges, and Future Prospects
by Lijian Wang, Xiaowei Guo, Jianzheng Liu, Chao Wang, Yi Wang, Yi Qiu, Zhongqian Ling, Xianyang Zeng and Dingkun Yuan
Processes 2025, 13(4), 1157; https://doi.org/10.3390/pr13041157 - 11 Apr 2025
Cited by 2 | Viewed by 2341
Abstract
As global demand for clean energy continues to rise, hydrogen, as an ideal energy carrier, plays a crucial role in the energy transition. Traditional hydrogen production methods predominantly rely on fossil fuels, leading to environmental pollution and energy inefficiency. In contrast, plasma-assisted hydrogen [...] Read more.
As global demand for clean energy continues to rise, hydrogen, as an ideal energy carrier, plays a crucial role in the energy transition. Traditional hydrogen production methods predominantly rely on fossil fuels, leading to environmental pollution and energy inefficiency. In contrast, plasma-assisted hydrogen production, as an emerging technology, has gained significant attention due to its high efficiency, environmental friendliness, and flexibility. Plasma technology generates high-energy electrons or ions by exciting gas molecules, which, under specific conditions, effectively decompose water vapor or hydrocarbon gases to produce hydrogen. This review systematically summarizes the basic principles, technological routes, research progress, and potential applications of plasma-assisted hydrogen production. It focuses on various plasma-based hydrogen production methods, such as water vapor decomposition, hydrocarbon cracking, arc discharge, and microwave discharge, highlighting their advantages and challenges. Additionally, it addresses key issues facing plasma-assisted hydrogen production, including energy efficiency improvement, reactor stability, and cost optimization, and discusses the future prospects of these technologies. With ongoing advancements, plasma-assisted hydrogen production is expected to become a mainstream technology for hydrogen production, contributing to global goals of zero carbon emissions and sustainable energy development. Full article
(This article belongs to the Section Chemical Processes and Systems)
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10 pages, 699 KiB  
Article
Method for Removing Impurities by Treating Silicon Tetrachloride with Hydrogen Plasma
by Roman Kornev, Georgy Mochalov, Nikita Maleev, Sergei Romanov, Konstantin Kornev and Alexandra Kalinina
Inorganics 2025, 13(3), 80; https://doi.org/10.3390/inorganics13030080 - 10 Mar 2025
Viewed by 942
Abstract
The transformation of organochlorine and organic impurities such as CCl4, C2H2Cl2, C2HCl3, C2Cl4, C2H2Cl4, CH4, C3H8 [...] Read more.
The transformation of organochlorine and organic impurities such as CCl4, C2H2Cl2, C2HCl3, C2Cl4, C2H2Cl4, CH4, C3H8, C4H10, and C6H6 in the content range of 10−2–10−6 wt.%, as well as BCl3 impurities at the level of 3 × 10−2 wt.%, was considered. A method has been developed for removing limiting impurities of carbon and boron during the process of the hydrogen reduction of silicon tetrachloride in a high-frequency arc gas discharge at atmospheric pressure. The thermodynamic and gas-dynamic analyses of the reduction process of silicon tetrachloride in hydrogen plasma, along with the behavior of organochlorine impurities, organic substances, and boron trichloride, was conducted. These analyses suggest that under equilibrium conditions, the conversion reactions of impurities result in the formation of silicon carbide and boron silicide. Potential chemical reactions for the conversion of the studied impurities into silicon carbide and boron silicide have been proposed. A new potential for plasma chemical processes has been identified, enabling the effective purification of chlorosilanes from both limiting and limited impurities. The results demonstrate the possibility of significantly reducing the concentrations of organochlorine and organic impurities, as well as boron trichloride, during the reduction of silicon tetrachloride in hydrogen plasma. The maximum conversion rates achieved included 99% for the organochlorine impurity CCl4 to silicon carbide, 91% for benzene impurity to silicon carbide, and 86% for boron trichloride to boron silicide. Full article
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18 pages, 1488 KiB  
Article
Plasma-Induced Abatement of Tar from Syngas Produced in Municipal Waste Gasification: Thermodynamic Modeling with Experimental Validation
by Mobish A. Shaji, Francis Eboh, Alexander Rabinovich, Liran Dor and Alexander Fridman
Plasma 2025, 8(1), 6; https://doi.org/10.3390/plasma8010006 - 16 Feb 2025
Viewed by 1541
Abstract
Municipal waste gasification presents a promising avenue to extract useful energy from waste through syngas. This technology’s application is limited by tar formation (long-chain hydrocarbons), which can decrease energy conversion efficiency and applications of raw syngas. Non-thermal plasma-based tar degradation is a simple [...] Read more.
Municipal waste gasification presents a promising avenue to extract useful energy from waste through syngas. This technology’s application is limited by tar formation (long-chain hydrocarbons), which can decrease energy conversion efficiency and applications of raw syngas. Non-thermal plasma-based tar degradation is a simple and cost-effective alternative to existing thermal and catalytic tar mitigation methods. While plasma stimulates tar reformation reactions like steam reformation, there are thermodynamic energy requirements associated with these endothermic processes. Determining thermodynamic energy requirements and the equilibrium composition of products during tar reformation can aid with the proper optimization of the treatment process. In the present study, thermodynamic modeling and experimental validation are conducted to study energy requirements and product formation during the plasma-assisted steam reformation of tar present in raw syngas with an inlet temperature of 300 °C and 30% moisture content. The thermodynamic study evaluated the effect of adding air into the system (to increase the temperature by oxidizing a portion of raw syngas). Results show that up to 75% of energy requirement can be brought down by adding up to 30% air; experimental validation using gliding arc discharge with 30% air addition agrees with the thermodynamic model finding. The thermodynamic model predicted an increase in H2 and CO concentration with the degradation of tar, but experimental validation reported a reduction in H2 and CO concentration with the degradation of tar, as syngas was consumed to increase the temperature to support oxidation, owing to the low temperature (300 °C) and significant moisture presence (~30%) of raw syngas analyzed in this study. Full article
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