Search Results (138)

Neural interfaces created using thin-film fabrication rely primarily on conductive metal traces for electrical interconnects. Here, we explore the use of tantalum (Ta) metal interconnects as a replacement for noble-metal interconnects such as Au, Pt or Ir. Ta has been investigated previously for interconnect metallization in flexible silicon ribbon cables, but the structure and properties of tantalum for neural device metallization have not been extensively reported. In the present work, Ta metal was sputter-deposited onto amorphous silicon carbide (a-SiC), with and without a base titanium (Ti) adhesion layer, and investigated as interconnect metallization. In the absence of a Ti adhesion layer, resistivity measurements revealed a factor of six difference between Ta resistivity depending on the presence of the Ti base layer, with direct deposition on a-SiC nucleating high resistivity β-Ta (ρ = 197 ± 31 µΩ·cm, mean ± standard deviation) and Ta deposited on Ti nucleating low resistivity α-Ta (ρ = 35 ± 6 µΩ·cm). X-ray diffraction confirmed the existence of the two crystal structures. Ta feature sizes of 2 µm were created using photolithography and reactive ion etching (RIE). Finally, planar microelectrode array test structures using α-Ta and Au trace metallization with low-impedance ruthenium oxide (RuO_x) electrodes were fabricated and investigated by cyclic voltammetry (CV) and current pulsing in saline. These devices underwent 500 CV cycles between −0.6 and +0.6 V without evidence of degradation. In response to charge-balanced, biphasic current pulses at 4 nC/phase, a 21 mV increase in access voltage was observed with α-Ta metallization compared to Au. These results warrant further investigation of Ta as thin-film metallization interconnects for neural interface devices. Full article

High purity powders of Fe, Si and B mixed with atomic composition Fe₇₈Si₉B₁₃ are subjected, after arc melting, to a melt spinning process. The amorphous ribbons are transformed into powder by mechanical milling, reaching mean sizes of 65 and 262 µm, taking care of maintaining the amorphous character. The powders are sintered by means of a very quick capacitor electrical discharge (CEDS), while trying to maintain the initial structure of the powders. The CEDS process is analyzed depending on the thermal energy applied during the discharge, as well as on the particle size of the powders and the powders’ mass. The porosity, microstructure, hardness, electrical resistivity and magnetic properties of the prepared compacts are analyzed. Thus, for powders with a mean size of 262 μm, the porosity can be reduced from 0.33 to 0.11 after sintering, reaching a microhardness of up to 1100 HV₁ after applying a discharge of 2640 J/s. A coercivity of 1895 A/m and a saturation flux density of 1.32 T are achieved in the compact, which maintains a microstructure with up to 64% of amorphous phase. Full article

Fe-based metallic glasses are ideal candidates to be utilized in transformer cores owing to their outstanding soft magnetic properties. However, they are difficult to machine properly by conventional means due to their mechanical brittleness and poor thermal conductivity. Here, the cutting of Fe₉₁–Si_4.5–C_4.0–Al_0.5 amorphous alloy ribbons is reported with a sub-50 fs laser pulses. A systematic study is performed on local morphological and chemical composition changes to the machined edge in comparison to crystalline metals. It is shown that only the innermost 80 $\mu$m wide region of the cut edge shows any detectable modifications, which is much less than for continuous laser machining. Therefore, the proposed method is indeed a valuable approach to overcome the fine machining difficulties of metallic glasses. Full article

Nanocrystalline Fe-Gd-B alloys were successfully synthesized via Gd alloying in a binary Fe-B system using a single-roller melt-spinning technique. A systematic investigation of Gd content variation (0–4.35 at.%) reveals its critical role in tuning microstructure evolution, thermal stability, and magnetic properties. Crucially, the Fe_90.70Gd_2.32B_6.98 alloy ribbon exhibits optimized magnetic performance, achieving a high saturation magnetic induction (B_s) of 1.67 T and a low coercivity (H_c) of 2.737 kA/m. This enhancement is attributed to the suppression α-Fe grain growth through Gd-induced elevation of the thermal stability of the amorphous matrix, which confines the average crystallite size to 26.3 nm. The refined α-Fe phase contributes to elevated B_s through an increased ferromagnetic fraction, while its nanoscale grain structure, combined with wide magnetic domain configurations, effectively reduces H_c by limiting domain wall pinning sites. These findings establish that the synergistic effect of Gd alloying and Fe/B ratio adjustment is a viable strategy for designing high-performance Fe-based magnetic alloys. Full article

The magnetocaloric response of an amorphous Er₆₉Ni₃₁ alloy was studied in the present work. The eutectic Er₆₉Ni₃₁ alloy was successfully melt-spun into an amorphous ribbon. The formability and magnetocaloric performance of the Er₆₉Ni₃₁ amorphous alloy were studied. The amorphous sample exhibits good glass formability and a remarkable magnetocaloric effect with a magnetic entropy change peak of ~16.65 J/(kg × K) near 10 K under 5 Tesla. The magnetization and magnetocaloric behaviors were investigated to reveal the effect of spin-glass-like behaviors on the magnetocaloric response of the binary amorphous sample. Full article

This study investigates the Fe₂₂Ni₁₆Co₁₉Mn₁₂Cr₁₆P₁₅ alloy designed to enhance glass-forming ability. The alloy was synthesized by arc melting and examined using infrared thermography, differential scanning calorimetry (DSC), scanning electron microscopy with energy-dispersive spectroscopy (SEM/EDS), and X-ray diffraction (XRD). Thermographic measurements revealed a temperature arrest at ~1007 K associated with eutectic crystallization, accompanied by contraction visible as a flattened ingot surface. DSC confirmed the dominant eutectic transformation (−170.7 J/g). Compared with the previously studied Fe₂₂Ni₁₆Co₁₉Mn₁₂Cr₁₆P₁₅ alloy, this composition showed a simplified transformation sequence and a larger eutectic fraction. DSC of melt-spun ribbons demonstrated a three-step crystallization (659 K, 699 K, 735–773 K, completion ~820 K) with a total enthalpy of 180.4 J/g. The broad crystallization interval (ΔTc ≈ 161 K) indicates enhanced thermal stability compared with simpler Ni–P or Fe–Ni–P–C alloys. SEM/EDS observations revealed eutectic colonies with predominantly rod-like morphology and chemical partitioning in inter-colony regions, favoring precipitation of transition metal phosphides. XRD confirmed four crystalline phases (Fe–Ni, CrCoP, Ni₃P, MnNiP) in ingots, while ribbons exhibited a fully amorphous structure. These findings demonstrate that Fe₂₂Ni₁₆Co₁₉Mn₁₂Cr₁₆P₁₅ possesses good glass-forming ability but forms multiple phosphides under slower cooling. Precise cooling control is thus essential for tailoring its amorphous or crystalline state. Full article

Gd₄Co₃ is a promising magnetocaloric material with a high magnetic entropy value. However, it undergoes a first-order magnetic transition, which hinders practical applications. Hence, (Gd₄Co₃)_100−xGe_x (x = 5, 10, 15) were studied to obtain high magnetic entropy values and a second-order magnetic transition. To investigate the effects of Ge addition on the thermal stability, magnetocaloric properties, and critical behavior of Gd₄Co₃-based alloys, (Gd₄Co₃)_100−xGe_x (x = 5, 10, 15) melt spun ribbons were prepared. Phase analysis showed these alloys are mainly amorphous, with a minority nanocrystalline phase. All alloys undergo a second-order ferromagnetic-to-paramagnetic transition. The Curie temperature (T_C) increases linearly from 211 K (x = 5) to 217 K (x = 15) with increasing Ge content. Under a magnetic field variation of 5 T, the alloys with x = 5, 10, and 15 exhibit peak magnetic entropy change (−ΔS_M) values of 7.15, 6.83, and 6.71 J/(kg·K), respectively, along with considerable refrigerant capacity (RC) in the range of 435–458 J/kg. These excellent magnetocaloric properties collectively demonstrate their great potential for magnetic refrigeration applications. Critical behavior analysis revealed critical exponents broadly consistent with mean-field theory (MFT, β = 0.5, γ = 1.0, δ = 3.0), indicating nanocrystals in the amorphous matrix induce long-range magnetic interactions. Full article

This paper discusses the magnetic properties of Fe-Nb-B-RE (RE = Tb, Tb/Y, Tb/Nd) melt-spun ribbons. Samples were obtained using a typical melt-spinning technique. The dominant amorphous state was confirmed by XRD and thermomagnetic measurements. It was shown that the alloying additions of the RE elements used introduce magnetic anisotropy into amorphous Fe-based structures. This fact was confirmed by magnetic hysteresis loops as well as Kerr microscopy observations. Moreover, increasing Tb content leads to the appearance of a “two-step” reverse magnetization curve. The mean field theory analysis revealed that Tb addition reduces the exchange interaction between the Fe-Fe magnetic moments. The applied thermal treatment caused partial crystallization and the formation of hard magnetic phases with ultra-high coercivity. Full article

Tuning structural heterogeneity in metallic glasses is key to improving their mechanical performance. Here we examine how carbon micro-alloying modulates the relaxation dynamics and creep of Fe-based amorphous ribbons. Increasing carbon content lowers the crystallization temperature, amplifies β-relaxation, and reduces hardness, consistent with enhanced atomic mobility. Nanoindentation creep, fitted with a stretched-exponential model, shows a decreasing exponent with carbon addition, indicating broader relaxation–time distributions and stronger dynamic heterogeneity. Nanoscale force-mapping further reveals a larger fraction of liquid-like regions and pronounced viscoelastic heterogeneity in carbon-rich samples. These changes facilitate the activation of shear-transformation zones and promote room-temperature creep flow. Together, the results establish a direct link between structural heterogeneity, relaxation processes, and mechanical response, providing guidance for the design of ductile metallic glasses. Full article

This study investigates the optimal duration for forming a uniform oxide layer and evaluates its influence on water-splitting performance. We selected a Ti₅₀Cu₃₂Ni₁₅Sn₃ amorphous ribbon, which is known to simultaneously form anatase TiO₂ and Sn oxide via a single hydrothermal process. Hydrothermal treatments were conducted at 220 °C in 150 mL of distilled water for durations of 3 and 6 h. The process successfully formed nanoscale metal oxides on the alloy surface, with the uniformity of the oxide layer increasing over time. The amorphous phase of the alloy was retained under all conditions. X-ray photoelectron spectroscopy (XPS) analysis confirmed the formation of TiO₂ and SnO_x, while Cu and Ni remained in their metallic state. Furthermore, we verified the coexistence of these oxides with metallic Ti and Sn. Photoelectrochemical analysis showed that the sample treated for 6 h exhibited the best water-splitting performance, which correlated directly with the most uniform oxide coverage. This time-controlled hydrothermal oxidation method, using only water, presents a promising and efficient approach for developing functional surfaces for electronic and photoelectrochemical applications of metallic glasses (MGs). Full article

This study investigates the effects of molybdenum (Mo) additions on the crystallization behavior and soft magnetic properties and of Fe_82-xSi₄B₁₂Nb₁Mo_xCu₁ (x = 0–2) nanocrystalline alloys. Molybdenum enhances glass-forming ability (GFA) and magnetic properties by increasing negative mixing enthalpy ($∆{\mathrm{H}}_{\mathrm{m}\mathrm{i}\mathrm{x}}$), mixing entropy ($∆{\mathrm{S}}_{\mathrm{m}\mathrm{i}\mathrm{x}}$), and atomic size mismatch ($\delta$), which stabilize the amorphous phase. X-ray diffraction (XRD) analysis shows that Mo addition improves amorphous phase stability, further enhancing GFA. The simultaneous addition of Mo and Nb increases mixing entropy, promotes nucleation rates, and creates favorable conditions for optimizing nanocrystallization. Upon annealing, this optimized microstructure demonstrated low coercivity and high permeability. Notably, the Fe₈₀Si₄B₁₂Nb₁Mo₂Cu₁ ribbon, annealed at 470 °C for 10 min, exhibited exceptional soft magnetic properties, with a coercivity of 4.54 A/m, a maximum relative permeability of 48,410, and a saturation magnetization of 175.24 emu/g. High-resolution transmission electron microscopy (TEM) revealed an average crystal size of 18.16 nm. These findings suggest that Fe_82-xSi₄B₁₂Nb₁Mo_xCu₁ (x = 0–2) nanocrystalline alloys are suitable for advanced electromagnetic applications pursuing miniaturization and high efficiency. Full article

High-Cu-content (Cu-content > 1.3 at.%) nanocrystalline alloys exhibit wide heat-treatment windows and favorable soft magnetic properties due to the presence of pre-existing α-Fe nanocrystals. By fabricating ribbons with varying thicknesses to tailor cooling rates, distinct structural characteristics were achieved in Fe₈₂B_16.5Cu_1.5 alloy ribbons. Notably, the face-centered cubic (fcc) γ-Fe phase was identified in Fe-based nanocrystalline alloys. The precipitation of the fcc γ-Fe phase originates from a phase-selection mechanism under specific cooling conditions, while its retention in the as-quenched ribbon with a thickness of 27 μm is attributed to kinetic suppression during rapid cooling and the nanoscale stabilization effect. The formation of the fcc γ-Fe phase significantly reduced the saturation flux density (B_s) and increased coercivity (H_c), concurrently destabilizing the residual amorphous matrix. By suppressing the precipitation of the γ-Fe and Fe₃B phases through precise control of ribbon thickness and annealing parameters, the alloy ribbon with a thickness of 16 μm achieved an optimal combination of B_s (1.82 T) and H_c (8.3 A/m). These findings on anomalous fcc γ-Fe phase precipitation provide novel insights into metastable phase engineering and offer structural design guidelines for alloys containing pre-existing α-Fe nanocrystals. Full article

The ongoing electrification process also requires improvements in the efficiency of power transmission devices, such as transformers, the main part of which is the magnetic core. Despite great progress in the development of core material, losses and audible noise during their operation is still a critical issue to be solved. Currently, a magnetic material used to produce the transformer core is amorphous steel, which is gaining popularity. Compared to traditionally used grain-oriented silicon electrical steel, a significantly larger number of very thin amorphous ribbons is needed to produce the core, which is due to the fact that they are about an order of magnitude thinner, making mechanical stability a challenge. The presented article describes the preparation of a hybrid binder for amorphous steel based on the two types of silanes, tetraethyl orthosilicate and 1,2-bis(triethoxysilyl)ethane, for which their anticorrosive character and good dielectric properties were confirmed. Using the obtained binders, model toroidal cores were produced and their magnetic and acoustic properties were tested. The obtained results indicate that the applied silane-based hybrid binders improved important functional properties by reducing the magnetic no-load losses and audible noise. Full article

The interplay between melting viscosity, amorphous forming ability (AFA), nanocrystalline structure, and soft magnetic properties (SMPs) in Fe-based multicomponent alloys remains unclear. This study systematically explores the effects of Sn doping on the viscosity, precursor structure, and nanocrystallization behavior of Fe-Si-B-Nb-Cu-Al-P alloys. Sn doping reduces melting viscosity and induces an abnormal viscosity rise during cooling, lowering the fragility parameter ratio (F) between high- and low-temperature zones, thereby enhancing the AFA of the precursor ribbons. High-temperature heat preservation treatment (HTP) of the melt further reduces the F, improves precursor disorder, and refines nanocrystals, leading to reduced average magnetocrystalline anisotropy and optimized SMPs. The HTP-treated Sn-dopped alloy shows superior SMPs, including low coercivity of 0.4 A/m and high permeability of 32,400 at 5 kHz, making it highly promising for advanced electromagnetic device applications. This work reveals the relationship between viscosity, precursor structure, nanocrystalline structure, and SMPs of Fe-based alloys, which provides an approach for the optimization of SMPs. Full article