Search Results (208)

Metallic magnetic materials are extensively used to mitigate electromagnetic interference due to their high Curie temperatures and permeability. However, their high permittivity often hinders impedance-matching effectiveness, limiting their utility. In this study, amorphous cobalt–iron (Co_100−xFe_x) alloy nanoparticles with relatively low permittivity were synthesized using a simple aqueous reduction method at room temperature. The effect of atomic ratio variation on the microwave absorption properties of these nanoparticles was investigated across 2–18 GHz. The amorphous Co_100−xFe_x nanoparticles exhibited excellent electromagnetic wave absorption performance, achieving an effective absorption bandwidth of 5.6 GHz, a matching thickness of 2.60 mm, and a reflection loss of −42 dB. Full article

In this work we revisit a vast amount of existing data on physical properties of Ti-Zr-Nb-(Cu,Ni,Co) glassy alloys over a broad range of concentrations (from the high-entropy range to that of conventional Cu-, Ni- or Co-rich alloys). By using our new approach based on the total content of late transition metal(s), we derive a number of physical parameters of a hypothetical amorphous TiZrNb alloy: lattice parameter $a=(3.42\pm 0.02)$ Å, Sommerfeld coefficient $\gamma =6.2\mathrm{mJ/mol}$${\mathrm{K}}^2$, density of states at $N\left(E_F\right)=2.6{\left(\mathrm{at}\mathrm{eV}\right)}^{-1}$, magnetic susceptibility $(2.00\pm 0.05)$mJ/${\mathrm{T}}^2$mol, superconducting transition temperature $T_c=(8\pm 1)$K, upper critical field ${\mathrm{\mu }}_0{H}_{c2}\left(0\right)=(20\pm 5)$T, and coherence length $\xi \left(0\right)=(40\pm 3)$Å. We show that our extrapolated results for the amorphous TiZrNb alloy would be similar to that of crystalline TiZrNb, except for superconducting properties (most notably the upper critical field $H_{c2}\left(0\right)$), which might be attributed to the strong topological disorder of the amorphous phase. Also, we offer an explanation of the discrepancy between the variations in $T_c$ with the average number of valency electrons in neighboring alloys of 4d transition metals and some high-entropy alloys. Overall, we find that our novel method of systematic analysis of results is rather general, as it can provide reliable estimates of the properties of any alloy which has not been prepared as yet. Full article

The mechanical properties of materials are fundamentally determined by the behavior of atomic bonds under stress. Probing bond behavior during deformation, however, is highly challenging, particularly for materials with complex chemical compositions and/or atomic structures, such as metallic glasses (MGs). As a result, a significant gap exists in the current understanding of the mechanical properties of MGs in relation to the atomic bond behavior and how this relationship is influenced by metallurgical factors (e.g., alloy composition, processing conditions). Here, we present our study of the compositional effects on the tensile behavior of atomic bonds in Cu_93−xZr_xAl₇ (x = 40, 50, 60 at.%) MGs using large-scale molecular dynamics (MD) simulations and statistical analysis. Specifically, we examine the populations (fractions), mean bond lengths, mean bond z-lengths, and mean bond z-strains of the different bond types before and during tensile loading (in the z-direction), and we compare these quantities across the different alloy compositions. Among our key findings, we show that increasing the Zr content in the alloy composition leads to shortened Zr-Zr, Al-Cu, Al-Zr, and Cu-Zr bonds and elongated Cu-Cu bonds, as evidenced by their mean bond lengths. During deformation, the shorter Zr-Zr bonds and longer Cu-Cu bonds in the higher-Zr-content alloys, compared with those in the x = 40 alloy, appear stronger (more elastic stretching in the z-direction) and weaker (less z-stretching), respectively, consistent with general expectations. In contrast, the Al-Cu, Al-Zr, and Cu-Zr bonds in the higher-Zr-content alloys appear weaker in the elastic regime, despite their shortened mean bond lengths. This apparent paradox can be reconciled by considering the fractions of these bonds associated with icosahedral clusters, which are known to be more resistant to deformation than the rest of the glassy structure. We also discuss how the compositional effects on the bond behavior relate to variations in the overall stress–strain behavior of the different alloys. Full article

Tailoring the microstructural heterogeneity of metallic coatings is a promising strategy for enhancing their corrosion resistance; however, its systematic optimization remains underexplored. Here in, we present a one-step, scalable electrodeposition strategy to fabricate Ni coatings with tunable nanocrystalline heterostructures on Cu substrates by varying the current density from 1 mA/cm² to 50 mA/cm². The coating with a current density of 10 mA/cm², featuring a heterogeneous nanograin structure of coexisting small and large grains, exhibited optimal corrosion resistance in 3.5 wt.% NaCl solution, with a low self-corrosion current density of 4.48 µA/cm². Electrochemical impedance spectroscopy (EIS) and molecular dynamics (MD) simulations revealed that the heterostructure dispersed Cl⁻ adsorption sites and promoted passivation. High-resolution transmission electron microscopy (HRTEM) revealed that as the current density increased from 10 mA/cm² to 50 mA/cm², the corrosion product transitioned from a crystalline NiOOH structure to an amorphous structure, which correlated with a reduced corrosion resistance. The heterogeneous microstructure enhances durability, offering a cost-effective and alloy-free alternative for offshore applications. These findings provide a theoretical and experimental basis for designing advanced corrosion-resistant coatings. Full article

Surface nanopatterning induced by ion beam irradiation allows for the creation of patterns on large areas of a wide variety of materials. However, surface composition plays a crucial role in the process. In this study, we investigate the bombardment of a metallic alloy, specifically an Au-Cu system with different compositions, discussing differences in the formation of patterns compared to pure materials. Mixtures with compositions ranging from 35 to 65 at.% Cu exhibit a dampening effect on ripple height and depth. At intermediate angles of incidence, horizontal displacement is minimized and sputtering maximized; conversely, at grazing angles, sputtering is minimized and horizontal displacement becomes dependent on material mobility. It is, therefore, evident that sputtering determines the patterning for intermediate angles. However, an analysis of the redistribution factor as a function of the angle of incidence shows that the weight of the redistribution is much lower than that of sputtering in alloys of similar composition at grazing angles due to the amorphization process. This point is confirmed by the data on displaced atoms obtained from the relocation cross-sections. Full article

The history of metallic orthopedic materials spans a few centuries, from the use of carbon steel to the widespread adoption of titanium and its alloys. This paper explores the evolution of these materials, emphasizing their mechanical properties, biocompatibility, and the roles that they have played in improving orthopedic care. Key developments include the discovery of titanium’s osseointegration capability, the advent of porous coatings for osseointegration, surface modifications, and the rise of additive manufacturing for patient-specific implants. Beyond titanium, emerging materials such as biodegradable alloys, tantalum, zirconium, and amorphous metals are creating a completely new field of application for orthopedic metals. These innovations address longstanding challenges, including stress shielding, corrosion, and implant longevity, while leading the way for bioresorbable and 3D-printed patient-specific solutions. This paper concludes by examining future trends and their potential for industrial application. By understanding the historical developments in metallic orthopedic materials, this review highlights how past advancements have laid the foundation for both current and future innovations, guiding research towards solutions that better mimic the properties of biological tissues, offer higher reliability in vivo, and enable patient-specific treatments. Full article

This study explores the enhancement of antimicrobial and biomedical properties in Fe-based bulk metallic glasses (BMGs) through the addition of Ag. Fe_55-xCr₂₀Mo₅P₁₃C₇Ag_x (x = 0, 1, 2, 3 at.%) master alloy ingots were synthesized by the induction melting technique and industrial-grade raw materials, the master alloy ingots were prepared as bulk metallic glasses (referred to as Ag0, Ag1, Ag2, and Ag3) by the water-cooled copper-mold suction casting technique, and their glass-forming ability, corrosion resistance, biocompatibility, and antimicrobial properties were systematically investigated. The results indicate that the glass forming ability (GFA) decreased with increasing Ag content, reducing the critical diameter for fully amorphous formation from 2.0 mm for Ag0 to 1.0 mm for Ag3. Electrochemical tests in Hank’s solution revealed the superior corrosion resistance of the Fe-based BMGs as compared with conventional 316 L stainless steel (316L SS) and Ti6Al4V alloy (TC4), with Ag3 demonstrating the lowest corrosion current density and the most stable passivation. Biocompatibility assessments, including fibroblast cell viability and adhesion tests, showed enhanced cellular activity and morphology on Fe-based BMG surfaces as compared with 316L SS and TC4, with minimal harmful ion release. Antimicrobial tests against E. coli and S. aureus revealed significantly improved performance with the Ag addition, achieving bacterial inhibition rates of up to 87.5% and 86.7%, respectively, attributed to Ag⁺-induced reactive oxygen species (ROS) production. With their excellent corrosion resistance, biocompatibility, and antimicrobial activity, the present Ag-containing Fe-based BMGs, particularly Ag3, are promising candidates for next-generation biomedical implants. Full article

Magnesium alloys have attracted significant attention in recent years as biodegradable metals. However, their degradation mechanisms in vivo remain insufficiently understood. The present work investigates the degradation mechanism of AZ91 magnesium alloy in a critical-size rat defect model over an 8-week period in vivo, employing advanced characterization techniques such as transmission electron microscopy (TEM) and nanobeam electron diffraction (NBED). The degradation layer is observed to consist of three distinct sub-layers: a dense and compact poor crystallinity layer (PCL) layer primarily composed of calcium phosphate, a loose and porous amorphous layer (AL) of magnesium/calcium phosphate, and a hybrid layer (HL)layer containing degradation channels and composed of magnesium/calcium phosphate, layered double hydroxide (LDH), and magnesium hydroxide. The corrosion resistance of AZ91 is enhanced by the presence of the compact PCL layer, the uniform distribution of the Mg₁₇Al₁₂ phase, and the formation of impervious LDH at the corrosion interface. The degradation is primarily driven by micro-galvanic corrosion, which is influenced by the interaction between the Mg matrix and the Mg₁₇Al₁₂ phase. These findings provide critical insights into the stable degradation mechanism of Mg-Al alloys in vivo, advancing the development of biodegradable magnesium-based implants. Full article

This study explores the enhancement of photocatalytic activity in Zeolitic Imidazolate Framework-67 (ZIF-67), integrated with plasma electrolytic oxidation (PEO) coatings on an AZ31 magnesium alloy through post-treatment with potassium permanganate (KMnO₄). The KMnO₄ treatment induces the partial amorphization of ZIF-67, resulting in improved light absorption and the increased availability of catalytic sites. Structural and compositional analyses confirmed the formation of MnO_x species and amorphous domains that synergistically contribute to enhanced photocatalytic performance. Under visible light, the treated coatings demonstrated remarkable efficiency, degrading 99.43% of rhodamine B (RhB) dye within just 50 min, an improvement attributed to superior light absorption, enhanced charge separation, and the introduction of additional active sites. These findings establish KMnO₄ post-treatment as a transformative approach for optimizing MOF-based coatings, offering a pathway to develop advanced functional coatings with exceptional dye degradation capabilities. Full article

The effects of a small addition of Ag and Ti on the thermal stability, mechanical properties, and tribological behavior of Zr-Co-Al bulk metallic glass (BMG) were investigated. A 5 at.% addition of Ag and Ti to the Zr-Co-Al base alloy improved the thermal stability and had no significant effect on the mechanical properties but considerably improved the wear behavior. The coefficient of friction decreased while the wear rate increased with increasing normal loads for all three alloys. Zr-Co-Al-Ti showed the best tribological performance among the studied alloys, with coefficient of friction and wear rate lower by a factor of four compared to Zr-Co-Al BMG. Predominantly oxidative wear was seen for the quaternary Zr-Co-Al-Ag and Zr-Co-Al-Ti BMGs at higher loads in contrast to abrasive and adhesive wear for the ternary Zr-Co-Al base alloy. These results highlight the potential of Ag and Ti micro-alloying for improving the mechanical and tribological properties of Zr-based amorphous alloys. Full article

Mg₇₂Zn₂₇Pt₁ and Mg₇₂Zn₂₇Cu₁ metallic glasses were produced using a melt-spinner. Their crystallization kinetics were investigated during annealing with five heating rates using DSC. Amorphous Mg₇₂Zn₂₇Pt₁ crystallized in the form of one and Mg₇₂Zn₂₇Cu₁ crystallized in the form of two exothermic crystallization peaks. It was noticed that the glass transition, the onset crystallization and the crystallization peak temperatures were strongly heating-rate-dependent. The addition of Pt and Cu increased the stability compared to that of binary Mg-Zn glass, and especially so with Pt, due to its higher melting point and different atom size to those of Mg and Zn. The activation energies were calculated using six model-free methods: the Kissinger, Ozawa–Flynn–Wall, Boswell, Tang, Augis–Bennett and Gao–Wang methods. The Augis–Bennett and Gao–Wang methods allow for the calculation of only the activation energy at the crystallization peak but they are the only ones that consider $T_x$ or $dx/dT$. For Mg₇₂Zn₂₇Pt₁, the calculated values fluctuate in the ranges 114.60–117.99 kJ/mol, 102.46–105.98 kJ/mol and 71.16–98.62 kJ/mol for $E_g$, $E_x$ and $E_p$, respectively, whereas, for Mg₇₂Zn₂₇Cu₁, the calculated values are in the ranges of 98.51–101.77 kJ/mol, 95.15–98.51 kJ/mol and 55.15–93.34 kJ/mol for $E_g$, $E_x$ and $E_p$, respectively. Both alloys are meta-stable in the amorphous state and crystallization occurs spontaneously. The Kissinger, Ozawa–Flynn–Wall, Tang and Boswell methods give similar values for the activation energy. The Gao–Wang method significantly underestimates values compared to other methods. The Augis–Bennett method shows much lower values for the local activation energy. Considering the ease of their formulas, best convergence and widespread use in the literature, the Kissinger and Ozawa–Flynn–Wall methods will work very well for any comparison. Full article

First, we discuss a common feature of single-phase pure metals and amorphous and high-entropy alloys: the maximum value of hardness corresponding to a valence electron count (VEC) value of around 6.5–7. This correlation is explained by the coincidence that by subtracting the number of sp valence electrons (Nsp = 2) from the VEC we obtain the maximal number of unpaired d electrons, N_d = 4.5–5 in the 3d, 4d, and 5d rows of transition elements. These unpaired d electrons form orbital overlap bonding, which is stronger than the isotropic metallic bonds of a delocalized electron cloud. The more unpaired d electrons there are, the higher the bonding strength. Second, we will discuss the hardness formulas derived from cohesion energy and shear modulus. We will demonstrate that both types of formulas originate in the electrostatic energy density of metallic bonds, expressing a 1/R⁴ dependence. Finally, we show that only two parameters are sufficient to estimate hardness: the atomic radius and the cohesion-based valence. In the case of alloys, our formula gives a lower bound on the hardness only. It is not suitable for calculation of the hardness increase caused by solid solution, grain size, precipitation, and phase mixture. Full article

The centrifugal atomization process is a rapid solidification method that achieves high cooling rates. Although this technique is typically used to produce common metal powders, it has not been extensively explored for amorphous powder production, despite its clear advantage of generating nearly perfect spherical particles, which is beneficial for subsequent powder consolidation. In this paper, a characterization of three iron-based alloys from the Fe-Si-B system, specifically Fe_91.72Si_5.32B_2.96 (wt%), Fe_87.37Si_6.94B_2.49Cr_2.46C_0.75 (wt%), and Fe_89.41Si_2.02B_1.13P_5.89C_1.55 (wt%), produced by centrifugal atomization, is presented. The amorphous fractions of the powders were quantified using DSC, with further characterization performed via optical microscopy, SEM, and XRD. The amorphous fractions increased with the addition of Cr, C, and P, reaching up to 90% in the Fe_89.41Si_2.02B_1.13P_5.89C_1.55 alloy for particles of <100 μm. The onset cooling rates were estimated to be approximately 10⁶ K/s for Fe_91.7Si_5.32B₃, 10⁵ K/s for Fe_87.36Si_6.9B_2.48Cr_2.45C_0.75, and 10⁴ K/s for Fe_89.41Si_2.02B_1.13P_5.89C_1.55, respectively. Full article

Bulk metallic glasses (i.e., BMGs) have attracted a lot of research and development interest due to their unique properties. Embedding BMG composites with nanocrystals can further extend their applications. In this study, Ta-nanocrystal-embedded metallic glass powder was prepared via the mechanical alloying of (Cu₆₀Zr₃₀Ti₁₀)₉₁Ta₉ composition for 5 h using starting elemental powders. The structural evolution during the mechanical alloying process was examined using X-ray diffraction, scanning electron microscopy, synchrotron extended X-ray absorption fine structure, transmission electron microscopy, and differential scanning calorimetry. The 5 h as-milled powder was then consolidated into a bulk sample using vacuum hot pressing with an applied pressure of 0.72, 0.96, and 1.20 GPa. The effects of the applied pressure during vacuum hot pressing on the structure of the obtained BMG were investigated. The experimental results show that Ta-nanocrystal-embedded metallic glass composite powder was prepared successfully after 5 h of mechanical alloying. The 5 h as-milled composite powder exhibited a large supercooled region of 43 K between the glass transition temperature of 743 K and the crystallization temperature of 786 K. Using vacuum hot pressing at 753 K for 30 mins with an applied pressure, dense nanocrystal-embedded BMG composites were synthesized. The relative density and the crystallization temperature of the BMG composites increased with increasing applied pressure. The nanocrystal-embedded BMG composites prepared at 753 K for 30 mins with an applied pressure of 1.20 GPa exhibited a relative density of 98.3% and a crystallization temperature of 786 K. These nanocrystals were Ta, Cu₅₁Zr₁₄, and other possible Cu–Zr–Ti alloys (e.g., Cu₁₀Zr₇) that were randomly dispersed within the glassy matrix. Full article

Traditional binary coatings like TiN and CrN display limited thermal stability and wear resistance under extreme conditions. High-entropy alloy nitride (HEAN) coatings offer a promising solution due to their customizable composition and unique properties, including high hardness, corrosion resistance, and thermal stability. This study focused on (AlCrNbTaTi)N HEAN coatings to address a critical need for materials capable of enduring extreme mechanical and tribological demands by examining the impact of aluminum content on their structural and mechanical properties, providing insights for optimizing coatings in harsh conditions through a self-assembled nanolayer structure with enhanced resilience and performance. The coatings were deposited via a cathodic arc by employing an AlCrNbTaTi alloy target composed of aluminum (20, 50, 60, 70%) and equal molar ratios of Cr, Nb, Ta, and Ti. The coatings were characterized through grazing incidence X-ray diffraction, SEM, HR-TEM, a nano-indentation test, and a friction and wear test. The results indicated that with increasing Al content, the structure of (AlCrNbTaTi)N coatings shifted from FCC to an amorphous state, leading to a reduction in the hardness and elastic modulus, accompanied by an increase in the wear rate and friction coefficient. The (AlCrNbTaTi)N coating, with an equal atomic ratio of metallic elements, showed potential as a hard tool coating. It demonstrated outstanding mechanical and tribological properties, with a 34.5 GPa hardness, 369 GPa modulus, 0.35 friction coefficient, and 8.2 × 10⁻¹⁹ m²·N⁻¹ wear rate. The findings highlight the potential of (AlCrNbTaTi)N coatings to extend tool life and improve operational efficiency, helping advance materials engineering for industrial applications. Full article