1. Introduction
Materials are composed of numerous atoms bonded together. The behavior of the atomic bonds under applied stress fundamentally determines the material’s mechanical properties. While the stress-driven bond behavior is relatively well understood in materials with simple chemical compositions (e.g., pure elements) and simple atomic structures (e.g., single crystal phases), such understanding is limited in more complex materials, such as metallic glasses (MGs). MGs are a class of advanced alloys characterized by their amorphous atomic structure, lacking the long-range order found in traditional crystalline metals. This unique structure imparts MGs with a combination of desirable properties, such as very high strength and hardness, excellent wear resistance, and superior corrosion resistance, making them strong candidates for applications in aerospace, electronics, and biomedical devices [
1,
2,
3,
4,
5,
6,
7,
8,
9,
10,
11,
12,
13,
14,
15,
16,
17]. Additionally, the amorphous nature of MGs endows them with excellent near-net-shape castability, owing to the absence of crystallization shrinkage during the liquid-to-glass transition. This property is advantageous for the cost- and energy-efficient manufacturing of commercial products.
Figure 1 shows representative casting products of MGs, manufactured in the Materials Modeling and Development Lab at Oregon State University (
https://research.engr.oregonstate.edu/mmdg, accessed on 17 May 2025).
On the other hand, the disordered structure of MGs—with randomly oriented atomic bonds—and their typical multicomponent compositions (and thus mixed bond types) make their mechanical behavior more complex and less well understood, particularly in relation to stress-driven atomic bond behavior. Diffraction and scattering experiments on MGs can provide useful information about the overall structure—averaged over all types of atomic bonds—with or without applied stress [
18,
19,
20]. However, it is highly challenging to unambiguously deconvolute such data into details about individual atomic bond types. Recently, we demonstrated a computational method that combines molecular dynamics (MD) simulations and detailed statistical analysis of the bond length, bond z-length, and bond z-angle, where z is the uniaxial loading direction [
21]. Using this method, we were able to reveal the non-equal contributions of different atomic bonds to both the pre- and post-yielding strength and deformation in an exemplary MG, Cu
46Zr
47Al
7 (at.%) [
21]. In particular, we found that the weak bonds (Al-Al, Cu-Cu) yielded much earlier than the intermediate (Zr-Zr, Al-Cu) and strong (Al-Zr, Cu-Zr) bonds and that the overall material’s yielding behavior and post-yielding residual strength and deformation were primarily governed by the intermediate and strong bonds.
In the present study, we use the newly developed computational method to investigate the effects of the alloy composition on the tensile behavior of the various atomic bonds in Cu93−xZrxAl7 (x = 40, 50, 60 at.%) MGs (hereafter referred to as Zr40, Zr50, and Zr60, respectively). The alloy composition is one of the metallurgical factors that can be readily employed to control the mechanical properties of materials. Understanding how the alloy composition affects the stress-driven bond behavior is directly relevant to practical alloy design towards better mechanical properties. The selected alloy series covers both Cu-based (Zr40) and Zr-based (Zr50, Zr60) MGs within the same Cu-Zr-Al ternary alloy system.
More specifically, we examine how the compositional variation in this alloy series alters the populations (fractions), mean bond lengths, mean bond z-lengths, and mean bond z-strains of the different bond types before and during tensile loading (in the z-direction). With these quantitative data, we discuss the mechanisms underlying the apparent changes in the elastic stretching, yielding, and post-yielding plastic behavior of the different atomic bonds corresponding to the compositional variation. To supplement the discussion, short-range ordering in the form of icosahedral (ICO) clusters, with dependence on the alloy composition, is also considered. We also discuss the relationship between the composition-dependent bond behavior and the variations in the overall stress–strain behavior of the different alloys.
2. Results and Discussion
As described in more detail in our previous publication [
21], the radial distribution function (RDF) is a commonly used tool to characterize the atomic structures of crystalline and non-crystalline materials. An RDF is evaluated as the atomic number density within a radial distance of
to
from an average atom, normalized by the overall atomic number density in the system, i.e.,
, where
,
is the count of atoms within the radial bin from
to
,
is the total number of atoms in the material, and
is the sample volume. When this evaluation is performed for a selected type of elemental pair only (e.g., Cu-Cu, Cu-Zr), the result is known as a partial RDF. The valley between the first and second peaks on a partial RDF indicates the maximum extent of the first coordination shell between the two elements, which can be used as the cutoff distance for identifying the specific types of bonds.
Figure 2 compares the partial RDFs of different atomic pairs in the relaxed Zr40, Zr50, and Zr60 MGs prior to the tensile test. Despite some noticeable shifts in the longer-distance portions of the partial RDFs with varying alloy compositions, the valley between the first and second peaks remains nearly unchanged, indicating that a consistent set of cutoff distances can be applied to identify atomic bonds across different compositions. These distances are 3.4, 3.2, 4.1, 3.3, 3.9, and 3.7 Å for Al-Al, Cu-Cu, Zr-Zr, Al-Cu, Al-Zr, and Cu-Zr, respectively. These values are the same as those obtained in the Cu
46Zr
47Al
7 MG previously [
21], further indicating that the bonding cutoff distances are rather insensitive to the alloy composition within the Cu-Zr-Al system. We also compared the partial RDFs at the beginning and end of the tensile test and found no appreciable change in the bonding cutoff distances, consistent with observations from our previous study [
21]. This suggests that the cutoff distances listed above can be reliably applied to identify the various bonds throughout the tensile deformation process.
Figure 3 shows the populations (fractions among all bonds) of the six different types of bonds in the relaxed Zr40, Zr50, and Zr60 MGs prior to the tensile test. In all three MGs, Zr-Zr and Cu-Zr are the two most abundant bond types, and Al-Al is the least abundant (~0.1%). With increasing Zr content from 40% to 60% in the alloy composition, the Zr-Zr bond fraction increases significantly, from 20% to 42%, while the fractions of all Cu-containing bond types decrease—Cu-Zr from 50% to 40%, Cu-Cu from 18% to 5%, and Al-Cu from 6% to 3%. The Al-Zr bond fraction slightly increases from 7% to 10%. All these changes in the bond fractions are consistent with expectations based on the variations in the alloy composition from Zr40 to Zr60—increasing Zr and decreasing Cu, while fixing the Al content. Given the very small fraction of Al-Al bonds (0.115% in Zr40, 0.106% in Zr50, and 0.097% in Zr60), which may limit their statistical significance, we focus on the other five bond types in the subsequent statistical analysis.
Figure 4 presents the mean bond lengths of the Cu-Cu, Zr-Zr, Al-Cu, Al-Zr, and Cu-Zr bonds in the relaxed Zr40, Zr50, and Zr60 MGs prior to the tensile test. All these bonds exhibit shortening with increasing Zr content in the alloy composition, except for Cu-Cu, which shows moderate elongation. Among the shortened bonds, Zr-Zr exhibits the greatest degree of shortening, with the mean bond length decreasing from 3.345 Å (Zr40) to 3.315 Å (Zr60), while Al-Cu displays the smallest change, from 2.599 to 2.595 Å. The shortening of the Zr-Zr, Al-Cu, Al-Zr, and Cu-Zr bonds can be partly attributed to enhanced cohesion resulting from the increased Zr content in the alloy composition. Zr has high self-cohesion energy (6.25 eV/atom) and large negative heat of mixing with Al (−44 kJ/mol) and Cu (−23 kJ/mol) [
22,
23]. The increased population, and hence availability, of Zr atoms may have also contributed to the shortening of the Zr-Zr, Al-Zr, and Cu-Zr bonds. On the other hand, the elongation of the Cu-Cu mean bond length may be attributed to the reduced population of Cu atoms and, simultaneously, to Cu’s relatively low self-cohesion energy (3.49 eV/atom).
It is noteworthy that the mean bond lengths presented in
Figure 4 for the different bond types all exceed the first peak positions in the corresponding partial RDFs shown in
Figure 2. This shows that, although the full first peak of a partial RDF is closely related to the range of bonding distances, its peak position does not represent the mean bond length. This is partly because the RDF is defined differently from a direct histogram of bond lengths and partly because its first peak (as well as some others) has an asymmetric shape, with a more gradual decline on the right side. A more accurate RDF-based evaluation of the mean bond length is
, where the integrals are approximated using summations over all the RDF data points within the first peak range. This method results in good agreement with the mean bond lengths from direct bond statistics.
Based on the correlations between the mean bond lengths and alloy composition in
Figure 4, one might expect that, with increasing Zr content, the Zr-Zr, Al-Cu, Al-Zr, and Cu-Zr bonds would become stronger and more elastic during deformation due to bond shortening, while Cu-Cu would become weaker and less elastic due to bond elongation. As we will show later in this paper, while these expectations hold true for Zr-Zr and Cu-Cu bonds, the composition-induced changes in the deformation behavior of the dissimilar bond types, Al-Cu, Al-Zr, and Cu-Zr, are more complex and cannot be explained solely by bond shortening.
Figure 5 shows the tensile stress–strain curves of the Zr40, Zr50, and Zr60 MGs obtained from the MD simulations in this study (note that the stress,
, computed by LAMMPS based on the cell volume,
, has been corrected using the actual sample volume,
, as
). These curves all exhibit an initial elastic regime, followed by yielding and subsequent plastic deformation, typical of MD-simulated tensile tests on MGs. The yield strengths displayed by these curves also fall within the ranges typically observed in experiments on Cu-based and Zr-based MGs. The yield strain and total strain-to-fracture appear larger than those observed in experiments on bulk MG samples but are consistent with results from some small-scale experiments on nano-sized samples. In general, MGs tend to exhibit more ductile behavior at smaller sizes, with delayed localization of strain into shear bands. Atomistic simulations, particularly MD, can be used to study the different factors (structural homogeneity, heterogeneity, sample shape, linear dimensions, aspect ratio, etc.) likely contributing to this phenomenon, which could inform and enhance the design of corresponding experiments. The main purpose of this study, however, is to investigate the fundamental compositional effects on the tensile behavior of different atomic bonds using MD simulations and statistical analysis, while keeping the sample sizes across different compositions essentially the same.
Comparing the three MG compositions in
Figure 5, the yield strength decreases while the strain-to-fracture increases as the Zr content in the alloys increases from 40% to 50% and then to 60%. The post-yielding segments of the stress–strain curves exhibit crossover points that shift to higher strain with increasing Zr content in the composition. These apparent compositional effects on the overall tensile behavior of the materials stem from changes in atomic bond behavior induced by compositional variations, as will be discussed later.
Figure 6 displays the plots of the populations (fractions) of Cu-Cu, Zr-Zr, Al-Cu, Al-Zr, and Cu-Zr bonds in the Zr40, Zr50, and Zr60 MGs during deformation, as a function of the overall (sample) strain. All bond fractions remain virtually unchanged throughout the entire deformation process for all three alloy compositions. This means that the compositional effects on the bond fractions shown in
Figure 3 remain unaffected by deformation, which simplifies our later discussion of how composition-dependent bond behavior relates to the overall mechanical behavior of the different MGs.
The mean bond lengths of the Cu-Cu, Zr-Zr, Al-Cu, Al-Zr, and Cu-Zr bonds in the Zr40, Zr50, and Zr60 MGs during the deformation process are plotted in
Figure 7 as a function of the overall (sample) strain. For each bond type and alloy composition, as deformation proceeds, the mean bond length initially increases nearly linearly, reaches a maximum, and then decreases continuously until fracture. These main characteristics are consistent with our previous findings in the Cu
46Zr
47Al
7 MG [
21]. In terms of compositional effects,
Figure 7 shows that, for a fixed bond type, the comparison of the mean bond lengths across the Zr40, Zr50, and Zr60 MGs remains unchanged during deformation. The Zr60 MG consistently shows the longest mean bond length for Cu-Cu and the shortest mean bond lengths for Zr-Zr, Al-Cu, Al-Zr, and Cu-Zr among the three alloy compositions throughout the deformation process. In other words, the bond shortening of Zr-Zr, Al-Cu, Al-Zr, and Cu-Zr, and the bond elongation of Cu-Cu, caused by increasing Zr content in the alloy composition, as shown earlier in
Figure 4, persist during deformation.
The mean bond length data are not the most suitable for revealing changes in the tensile behavior of the various bonds, as they are not calculated specifically along the loading (z-) direction. Thus, we computed the mean bond z-lengths (lengths projected onto the z-direction) for the different bond types and alloy compositions, and we plot them in
Figure 8 as a function of the overall (sample) strain. Several important trends can be observed in
Figure 8, as the composition varies from Zr40 to Zr50 and then to Zr60. First, the initial elastic stretching portion of these plots gradually diminishes for Cu-Cu, Al-Cu, Al-Zr, and Cu-Zr bonds and completely disappears for Cu-Cu in Zr60. Second, bond yielding (signified by the cessation of the initial bond stretching) occurs earlier (i.e., at lower sample strains) for these same four bond types, particularly for Cu-Cu bonds in Zr60, which yield almost immediately after the start of the tensile test. Both of these observations indicate that the Cu-Cu, Al-Cu, Al-Zr, and Cu-Zr bonds all become weaker and less elastic with increasing Zr content, at least up until bond yielding. For the Zr-Zr bonds, a subtle shift in bond yielding toward higher sample strains with increasing Zr content is observed. Meanwhile, the elastic stretching segment of the Zr-Zr mean bond z-length curves appears to extend further with rising Zr content. These characteristics indicate that the Zr-Zr bonds become stronger and more elastic, at least up until bond yielding, as the alloy composition varies from Zr40 to Zr60.
To account for differences in the initial mean bond z-lengths for each bond type across the different MGs, we further calculated the mean bond z-strain (i.e., the relative change in the mean bond z-length during deformation, with respect to its initial value) for each bond type and alloy composition. The results are plotted in
Figure 9. The compositional effects on the bond behavior are now more evident, as the initial elastic stretching portions of the curves for the three compositions align for each bond type. These mean bond z-strain curves further confirm the composition-induced weakening of the Cu-Cu, Al-Cu, Al-Zr, and Cu-Zr bonds and strengthening of the Zr-Zr bonds up until bond yielding. The weakening of Cu-Cu bonds and the strengthening of Zr-Zr bonds are consistent with their respective bond elongation and bond shortening induced by higher Zr content in the composition, as observed in
Figure 4 and
Figure 7. These effects indeed continue to dominate the behavior of these two bond types even after bond yielding, until sample fracture. For Cu-Cu bonds, the Zr60 alloy exhibits the most negative post-yielding mean bond z-strain among the three compositions, indicating the greatest plastic characteristic (dominated by bond reconstruction) or, in other words, the weakest elastic characteristic. For Zr-Zr bonds, the mean bond z-strain curve of the Zr60 alloy remains the highest among the three compositions up to sample fracture, suggesting the strongest elastic characteristic.
Compared to Cu-Cu and Zr-Zr bonds, the compositional effects on Al-Cu, Al-Zr, and Cu-Zr bonds are more complex. Up until bond yielding, these bonds exhibit weakened elastic behavior with increasing Zr content in the alloy composition, stretching to and yielding at lower bond z-strains (as well as lower sample strains). This is surprising because these bonds are shortened with more Zr, as shown in
Figure 4 and
Figure 7. The weakened elastic behavior of Al-Cu bonds with increasing Zr content persists beyond bond yielding and through to sample fracture, as evidenced by the consistently lowest-lying Al-Cu mean bond z-strain curve for the Zr60 alloy. In contrast, the post-yielding mean bond z-strain curves of Al-Zr and Cu-Zr bonds display crossover points among the Zr40, Zr50, and Zr60 alloys, indicating the longer retention of the bond strength at higher Zr content—likely related to the composition-induced bond shortening in these bonds. The lack of crossover points among the post-yielding Al-Cu mean bond z-strain curves for the three MGs may be attributed to the mildest bond-shortening effect of composition on these bonds, as evidenced by the least negative slope of the Al-Cu curve in
Figure 4.
To understand the surprising weakening of the Al-Cu, Al-Zr, and Cu-Zr bonds during the elastic stretching stage with increasing Zr content, we examined the short-range ordering in the atomic configurations of the three MGs—more specifically, the ICO clusters, representative images of which are shown in
Figure 10. These clusters are known to exist in many MGs, serving as a structural mechanism that helps to stabilize the overall disordered material (including both the solid and supercooled liquid states) [
24]. They exhibit distinctive characteristics, such as five-fold rotational symmetry and an inverted core–shell potential energy landscape—that is, lower energy on the shell than at the core [
25]. They are also known to be more resistant to deformation than the surrounding disordered glassy matrix [
26,
27,
28,
29].
Figure 11 shows the fraction of ICO cluster atoms (both cores and shells), N
ICO, among the total number of atoms, N
total, in the Zr40, Zr50, and Zr60 MGs during deformation as a function of the overall (sample) strain. It is evident that the ICO atomic fraction decreases with increasing Zr content in the alloy composition, a trend that can be expected to contribute to the overall weakening of the material. Additionally, it can be seen from
Figure 11 that, in the elastic regime of deformation (up to ~0.07 sample strain) of all three MGs, the ICO atomic fraction drops noticeably. This alludes to the role of ICO clusters in resisting deformation and contributing to the strength of MGs.
Figure 12 provides representative snapshots illustrating how an ICO cluster transforms into a non-ICO cluster due to deformation. As shown in the middle panel of
Figure 12, the displacement vectors of the atoms, determined by comparing the two configurations of the cluster, exhibit highly non-uniform directions and magnitudes, indicating a non-affine transformation of the atomic positions in response to the external stress. This non-affine transformation leads to the loss of ICO characteristics as the cluster evolves into the new configuration. One may expect the ICO clusters in the different alloy compositions to possess varying stability against mechanical deformation. The mechanical stability of ICO clusters can be quantified by the relative (percent) drop in the ICO cluster fraction from the stress-free state to the minimum value observed during deformation. It is calculated to be 15%, 18%, and 14% for Zr40, Zr50, and Zr60, respectively. Both these values and the unchanged relative positions of the three curves in
Figure 11 throughout the deformation process indicate that variations in the mechanical stability of ICO clusters are a minor effect of composition changes, compared to the more significant variation in the ICO cluster fraction (which decreases with increasing Zr content).
To more directly relate the impact of the composition on ICO clusters to the weakening of Al-Cu, Al-Zr, and Cu-Zr bonds with increasing Zr content, we determined the fractions of these bonds associated with ICO clusters (i.e., formed by ICO atoms) among their respective total numbers of bonds in the three MGs. It is interesting to note that the ICO clusters in all three MGs have cores that are mostly (>90%) occupied by Cu or Al, while the shell atoms include all three elements, Cu, Zr, and Al, with proportions more closely matching the nominal alloy compositions. As shown in
Figure 13, with increasing Zr content, the ICO-associated fractions of Al-Cu, Al-Zr, and Cu-Zr bonds all decline, or, in other words, a larger proportion of these bonds exist in the softer, more disordered glassy matrix. This provides a plausible explanation for the composition-induced pre-yielding weakening of these bonds observed in
Figure 8 and
Figure 9, despite the bond shortening shown in
Figure 4 and
Figure 7. After bond yielding, bond shortening may play an increasingly important role, particularly for Al-Zr and Cu-Zr bonds, although the reduced association with ICO clusters may still contribute. As discussed earlier, the composition-induced bond shortening is likely responsible for the crossover observed in the post-yielding mean bond z-strain curves for Al-Zr and Cu-Zr bonds, despite their reduced association with ICO clusters in Zr50 and Zr60. In the case of Al-Cu bonds, the composition-induced bond shortening is the mildest among all bond types, as shown in
Figure 4. As a result, the post-yielding mean bond z-strain curves for Al-Cu bonds in Zr50 and Zr60 remain dominated by the reduced association with ICO clusters and, hence, do not exhibit a crossover with the curve for Zr40.
It is noted that the information presented in
Figure 10,
Figure 11,
Figure 12 and
Figure 13 was obtained from the ICO clusters, each consisting of one core atom surrounded by twelve shell atoms, as identified using the polyhedral template matching method in the OVITO program (see
Section 3 for more details). Some of these ICO clusters are isolated, while others are connected through sharing one or more atoms. The above results include all identified ICO clusters, both isolated and connected.
The compositional effects on the various atomic bonds can now be used to understand the differences in the overall deformation behavior among the three MGs shown in
Figure 5. As reported in our previous study [
21], the elastic deformation and yielding conditions (i.e., yield strength and strain) of an MG are mainly determined by the intermediate bonds (Zr-Zr and Al-Cu) and the strong bonds (Al-Zr and Cu-Zr), while the post-yielding residual strength and continued deformability are predominantly governed by the strong bonds. Thus, the weakened elastic and yielding behavior of the alloys with increasing Zr content in
Figure 5 can be viewed as the net result of strengthened Zr-Zr bonds and weakened Al-Cu, Al-Zr, and Cu-Zr bonds. The effect of Zr-Zr bonds is counteracted by those of the other three bond types, likely due to two reasons. First, Zr-Zr bonds constitute ~20%, 30%, and 42% of all bonds in Zr40, Zr50, and Zr60, respectively—less than the combined fraction of the other three types (~63% in Zr40, 60% in Zr50, and 53% in Zr60). Second, Zr-Zr bonds are an intermediate-strength bond type, weaker than Al-Zr and Cu-Zr bonds.
The post-yielding crossover of the stress–strain curves of the three MGs in
Figure 5, along with the shift in the crossover points to later stages of deformation with increasing Zr content, resembles the bond behavior shown in
Figure 9 for the strong bond types, Al-Zr and Cu-Zr. Thus, these features can be interpreted as a manifestation of the compositional effects on the behavior of the strong bonds—after bond yielding.