Search Results (11)

Rhenium metal is extensively utilized in the aerospace industry for the manufacturing of various superalloys due to its unique properties, and plays an indispensable role in the field of high technology. Rhenium resources are primarily associated with copper, molybdenum, and other metal ores. Ammonium perrhenate is predominantly derived from copper and molybdenum ore roasting flue gas scrubbers containing various impurities in the rhenium-containing contaminated acid. The complex composition of the contaminated acid renders the enrichment and purification of ammonium perrhenate more challenging, necessitating further research and development of the technology. This paper reviews the research progress in ammonium perrhenate enrichment and purification technology, encompassing chemical precipitation, adsorption, extraction, ion exchange, extraction chromatography, and recrystallization. It analyses the advantages and limitations of various methods, with the aim of providing a reference for future developments in ammonium perrhenate enrichment and purification technology. Furthermore, the paper presents a prospective view on the development of ammonium perrhenate enrichment and purification technology, focusing on the objective of obtaining more selective purification materials and more efficient purification techniques for ammonium perrhenate. Full article

This study investigates the formation of metallic rhenium through Solution Combustion Synthesis (SCS), focusing on the thermodynamics, kinetics, and phase composition of the process. The impact of the fuel-to-oxidizer ratio (φ) on the synthesis of rhenium was evaluated, demonstrating that the stoichiometric ratio (φ = 1) leads to the highest combustion temperature and the formation of pure metallic rhenium, as confirmed by XRD. Deviation from this stoichiometric condition, either by fuel excess (φ > 1) or oxidizer excess (φ < 1), resulted in incomplete reduction and the formation of rhenium oxides (ReO₂ and ReO₃). Thermodynamic calculations revealed that under reducing conditions, metallic rhenium is the primary product while oxidizing conditions favor the formation of rhenium dioxide. Kinetic analysis of the thermal decomposition of ammonium perrhenate suggested that the process involves a multi-stage reaction, with the reduction of rhenium occurring in a stepwise manner. The findings provide new insights into the role of rhenium as both a metal and an oxidizer in SCS and emphasize the critical influence of the fuel/oxidizer ratio in controlling the phase composition and crystallinity of the final product. Full article

This paper presents a method for obtaining cobalt(II) perrhenate from waste derived from two types of materials, i.e., Li-ion battery scrap, or more precisely, battery mass, and superalloy scrap. Both of the above-mentioned materials are a source of Co. However, a source of rhenium is perrhenic acid produced from ammonium perrhenate (recycled) by the ion exchange method using resins. Co(OH)₂ can be precipitated from solutions resulting from the leaching of Li-ion battery mass, sludge from the Zn-Pb industry and superalloy scrap. The compound, after proper purification, can be used in a reaction with perrhenic acid to form Co(ReO₄)₂. The reaction should be conducted under the following conditions: time 1 h, room temperature, 30% excess of cobalt(II) hydroxide, and rhenium concentration in HReO₄ from about 20 g/dm³ to 300 g/dm³. This work shows that with the use of Co(OH)_2, obtained from waste, an anhydrous form of cobalt(II) perrhenate can be obtained, containing < 1000 ppm of the cumulative metal impurities. Full article

Rhenium is largely used as an additive to nickel- and cobalt-based superalloys. Their resistance to temperature and corrosion makes them suitable for the production of turbines in civil and military aviation, safety valves in drilling platforms, and tools working at temperatures exceeding 1000 °C. The purity of commercial rhenium salts is highly important. Potassium, which is a particularly undesirable element, can be removed by recrystallization. Therefore, it is crucial to possess detailed knowledge concerning process parameters including the dissolved solid concentration and the resulting saturation temperature. This can be achieved using simple densimetric methods. Due to the fact that data concerning the physicochemical properties of ammonium perrhenate (APR) NH₄ReO₄ and potassium perrhenate (PPR) KReO₄ are imprecise or unavailable in the scientific literature, the goal of this study is to present experimental data including the solubility and density of water solutions of both salts. In the experiments, a densimeter with a vibrating cell was used to precisely determine the densities. Although the investigated solutions did not fit into the earlier proposed mathematical model, some crucial conclusions could still be made based on the results. Full article

Thallium (Tl) is an extremely toxic rare metal to the eco-environment. Trace thallium impurity in ammonium perrhenate is harmful to the high-temperature mechanical properties of rhenium metal used for aeroengine single crystal blade. The di(2-ethylhexyl) phosphoric acid (P204) extraction to remove thallium in ammonium perrhenate solution without additive was innovatively proposed. The migration behavior of trace thallium with the concentration of P204, saponification degree and organic/aqueous phase (O/A) ratio, distribution law of thallium in the extraction system of P204, and mechanism of thallium removal were revealed. It was found Tl removal was rapidly increased to 98.5%, at conditions of P204 0.75 mol/L saponified 70% by ammonia, Tl 3.27 mg/L, O/A 1:1, T 298.15 ± 2 K, 250 rpm, and 3 min. McCabe-Thiele Tl extraction equilibrium isotherms indicates Tl concentration of raffinate less than 18.7 μg/L, a theoretical extraction of two stages and a theoretical stripping of two stages are required when both O/A work lines were at 1.0. Therefore, the method of the P204 solvent extraction system can effectively extract Tl in the forms of TlA(org), TlA₃(org), TlOHA₂(org), and Tl(OH)₂A(org). Meanwhile, the new approach can be a promising process for ammonium rhenate refining. Full article

The aim of this work was to develop a new coating material based on Ni20Cr alloy modified with up to 50%wt. rhenium. The modification was carried out by the mechanical mixing of the base powder and ammonium perrhenate with the subsequent thermoreduction in an H₂ atmosphere. The obtained powder consists of a nickel–chromium core surrounded by a rhenium shell. The characterization of the powders—including their microstructure, phase and chemical composition, density, flowability, particle size distribution, and specific surface area—was performed. The influence of plasma current intensity and hydrogen gas flow on in-flight particle temperature and velocity were investigated. The results indicate that there is interdiffusion between the base Ni20Cr and the rhenium shell, resulting in intermediary solid solution(s). The modified powders have a higher specific surface area and a lower flowability, but this does not prevent them from being used as feedstock in plasma spraying. In-flight measurements reveal that increasing the content of rhenium allows for the higher temperature of particles, though it also reduces their speed. Full article

We have reported the synthesis of a new kind of composite combining a rhenium precursor and active carbon. Similarly to other refractory metals, rhenium exhibits several oxidation states that makes it an ideal candidate for redox-type energy storage materials. A simple impregnation of pretreated active carbon with ammonium perrhenate allowed to produce an electrode material with an enhanced specific capacitance. There was not any observed detrimental effect of metal species on the cycle life of the electrode. A small increase in charge transfer resistance was counter-balanced by the improved impedance in the whole examined range. Full article

The preparation of rhenium powder by a hydrogen reduction of ammonium perrhenate is the only industrial production method. However, due to the uneven particle size distribution and large particle size of rhenium powder, it is difficult to prepare high-density rhenium ingot. Moreover, the existing process requires a secondary high-temperature reduction and the deoxidization process is complex and requires a high-temperature resistance of the equipment. Attempting to tackle the difficulties, this paper described a novel process to improve the particle size distribution uniformity and reduce the particle size of rhenium powder, aiming to produce a high-density rhenium ingot, and ammonium perrhenate is completely reduced by hydrogen at a low temperature. When the particle size of the rhenium powder was 19.74 µm, the density of the pressed rhenium ingot was 20.106 g/cm³, which was close to the theoretical density of rhenium. In addition, the hydrogen reduction mechanism of ammonium perrhenate was investigated in this paper. The results showed that the disproportionation of ReO₃ decreased the rate of the reduction reaction, and the XRD and XPS patterns showed that the increase in the reduction temperature was conducive to increasing the reduction reaction rate and reducing the influence of disproportionation on the reduction process. At the same reduction temperature, reducing the particle sizes of ammonium perrhenate was conducive to increasing the hydrogen reduction rate and reducing the influence of the disproportionation. Full article

Ammonium perrhenate is widely used in alloy manufacturing, powder processing, the catalytic industry, and other fields. Recrystallization can improve the specific surface area of ammonium perrhenate, reduce its particle size, and improve its particle size distribution uniformity. Therefore, recrystallized ammonium perrhenate can obtain better application benefits in the above fields. Stirring is an important factor that affects the recrystallization of ammonium perrhenate, and this paper systematically analyzes the influence of the stirring paddle types and stirring intensities on ammonium perrhenate during the homogeneous recrystallization process, ultimately revealing the relationship between the growth rate of ammonium perrhenate and the stirring process. Particle image velocimetry physical simulation results showed that the flow field in the reactor was more evenly distributed when using the disc turbine impeller, and a relatively uniform velocity liquid flow area was formed in the whole reactor, while the low-velocity liquid flow area was smaller. Therefore, this information, combined with SEM test results, suggests that under the same recrystallization time and stirring intensity, the stirring effect of a disc turbine impeller is more suitable than a propelling propeller and an Intermig impeller for the recrystallization process of ammonium perrhenate. Moreover, the XRD patterns and SEM analysis showed that if the agglomeration in the systems was too strong or too weak, the growths of the (101) crystal plane and (112) crystal plane were restrained, which caused an attenuation in the growth rates along the crystallographic directions that were orthogonal to the crystal faces. Finally, the reduction experiments show that the recrystallization of ammonium perrhenate could improve the phase parameters of rhenium powders. Full article

Rhenium is an element that exhibits a broad range of oxidation states. Synthesis paths of selected rhenium compounds in its seventh oxidation state, which are common precursors for organic reaction catalysts, were presented in this paper. Production technologies for copper perrhenate, aluminum perrhenate as well as the ammonia complex of cobalt perrhenate, are thoroughly described. An ion exchange method, based on Al or Cu metal ion sorption and subsequent elution by aqueous perrhenic acid solutions, was used to obtain perrhenates. The produced solutions were neutralized to afford the targeted aluminum perrhenate and copper perrhenate products in high purity. The developed technologies allow one to manage the wastes from the production of these perrhenates as most streams were recycled. Hexaamminecobalt(III) perrhenate was produced by a newly developed method enabling us to produce a high purity compound in a reaction of spent hexaamminecobalt(III) chloride solution with a perrhenic acid. All prepared compounds are the basis for precursor preparation in organic catalysis. Full article

Single-layer, ultrasmall ReS₂ nanoplates embedded in amorphous carbon were synthesized from a hydrothermal treatment involving ammonium perrhenate, thiourea, tetraoctylammonium bromide, and further annealing. The rhenium disulfide, obtained as a low dimensional carbon composite (ReS₂/C), was tested in the hydrodesulfurization of light hydrocarbons, using 3-methylthiophene as the model molecule, and showed enhanced catalytic activity in comparison with a sulfide CoMo/γ-Al₂O₃ catalyst. The ReS₂/C composite was characterized by X-ray diffraction (XRD), Raman spectroscopy, N₂ adsorption–desorption isotherms, scanning electron microscopy (SEM), scanning transmission electron microscopy (STEM), energy-dispersive X-ray spectroscopy (EDS), and X-ray photoelectron spectroscopy (XPS). The improved catalytic performance of this ReS₂/C composite may be ascribed to the presence of a non-stoichiometric sulfur species (ReS_2−x), the absence of stacking along the c-axis, and the ultra-small basal planes, which offer a higher proportion of structural sulfur defects at the edge of the layers, known as a critical parameter for hydrodesulfurization catalytic processes. Full article