Search Results (13)

This study aimed to explore the feasibility of using airborne acoustic emission in laser beam butt welding for the development of an automated classification system based on neural networks. The focus was on monitoring the formation of joint gaps during the welding process. To simulate various sizes of butt joint gaps, controlled welding experiments were conducted, and the emitted acoustic signals were captured using audible-to-ultrasonic microphones. To implement an automated monitoring system, a method based on short-time Fourier transformation was developed to extract audio features, and a convolutional neural network architecture with data augmentation was utilized. The results demonstrated that this non-destructive and non-invasive approach was highly effective in detecting joint gap formations, achieving an accuracy of 98%. Furthermore, the system exhibited promising potential for the low-latency monitoring of the welding process. The classification accuracy for various gap sizes reached up to 90%, providing valuable insights for characterizing and categorizing joint gaps accurately. Additionally, increasing the quantity of training data with quality annotations could potentially improve the classifier model’s performance further. This suggests that there is room for future enhancements in the study. Full article

Welding inspection is a critical process that can be severely time-consuming, resulting in productivity delays, especially when destructive or invasive processes are required. This paper defines the novel approach to investigate the physical correlation between common imperfections found in arc welding and the propensity to determine these through the identification of signatures using acoustic emission sensors. Through a set of experiments engineered to induce prominent imperfections (cracks and other anomalies) using a popular welding process and the use of AE technology (both airborne and contact), it provides confirmation that the verification of physical anomalies can indeed be identified through variations in obtained noise frequency signatures. This in situ information provides signals during and after solidification to inform operators of the deposit/HAZ integrity to support the advanced warning of unwanted anomalies and of whether the weld/fabrication process should be halted to undertake rework before completing the fabrication. Experimentation was carried out based on an acceptable set of parameters where extracted data from the sensors were recorded, analysed, and compared with the resultant microstructure. This may allow signal phenomena to be captured and catalogued for future use in referencing against known anomalies. Full article

The reliability of aircraft control surfaces, constructed from thermoplastic materials, can be affected by impacts from airborne particles. Recognizing the exact position of such impacts is essential for correctly estimating the resulting damage. This research intended to address the issue by introducing an innovative structural health monitoring solution capable of autonomously detecting and localizing impacts using acoustic emission monitoring. The objective of this research is to investigate the application of AE for the localization of impacts on aircraft elevators using machine learning techniques, specifically regression algorithms. To achieve this goal, two algorithms, linear regression, and random forest, were employed for predicting the impact locations based on AE signals. The performance of each algorithm was validated on a thermoplastic composite aircraft elevator. Results indicated that both linear regression and random forest models show high accuracy in predicting the impact locations. The random forest model, with an R² value of 0.98616 and an RMSE of 0.6778, outperformed the linear regression model, which exhibited an R² value of 0.9361 and an RMSE of 1.4614. Full article

In the industrial sector, tool health monitoring has taken on significant importance due to its ability to save labor costs, time, and waste. The approach used in this research uses spectrograms of airborne acoustic emission data and a convolutional neural network variation called the Residual Network to monitor the tool health of an end-milling machine. The dataset was created using three different types of cutting tools: new, moderately used, and worn out. For various cut depths, the acoustic emission signals generated by these tools were recorded. The cuts ranged from 1 mm to 3 mm in depth. In the experiment, two distinct kinds of wood—hardwood (Pine) and softwood (Himalayan Spruce)—were employed. For each example, 28 samples totaling 10 s were captured. The trained model’s prediction accuracy was evaluated using 710 samples, and the results showed an overall classification accuracy of 99.7%. The model’s total testing accuracy was 100% for classifying hardwood and 99.5% for classifying softwood. Full article

In Wire and Arc Additive Manufacturing (WAAM) and fusion welding, various defects such as porosity, cracks, deformation and lack of fusion can occur during the fabrication process. These have a strong impact on the mechanical properties and can also lead to failure of the manufactured parts during service. These defects can be recognized using non-destructive testing (NDT) methods so that the examined workpiece is not harmed. This paper provides a comprehensive overview of various NDT techniques for WAAM and fusion welding, including laser-ultrasonic, acoustic emission with an airborne optical microphone, optical emission spectroscopy, laser-induced breakdown spectroscopy, laser opto-ultrasonic dual detection, thermography and also in-process defect detection via weld current monitoring with an oscilloscope. In addition, the novel research conducted, its operating principle and the equipment required to perform these techniques are presented. The minimum defect size that can be identified via NDT methods has been obtained from previous academic research or from tests carried out by companies. The use of these techniques in WAAM and fusion welding applications makes it possible to detect defects and to take a step towards the production of high-quality final components. Full article

Airborne wind energy (AWE) systems use tethered flying devices to harvest higher-altitude winds to produce electricity. For the success of the technology, it is crucial to understand how people perceive and respond to it. If concerns about the technology are not taken seriously, it could delay or prevent implementation, resulting in increased costs for project developers and a lower contribution to renewable energy targets. This literature review assessed the current state of knowledge on the social acceptance of AWE. A systematic literature search led to the identification of 40 relevant publications that were reviewed. The literature expected that the safety, visibility, acoustic emissions, ecological impacts, and the siting of AWE systems impact to which extent the technology will be accepted. The reviewed literature viewed the social acceptance of AWE optimistically but lacked scientific evidence to back up its claims. It seemed to overlook the fact that the impact of AWE’s characteristics (e.g., visibility) on people’s responses will also depend on a range of situational and psychological factors (e.g., the planning process, the community’s trust in project developers). Therefore, empirical social science research is needed to increase the field’s understanding of the acceptance of AWE and thereby facilitate development and deployment. Full article

Intelligent machining has become an important part of manufacturing systems because of the increased demand for productivity. Tool condition monitoring is an integral part of these systems. Airborne acoustic emission from the machining process is a vital indicator of tool health, however, it is highly affected by background noise. Reducing the background noise helps in developing a low-cost system. In this research work, a feedforward neural network is used as an adaptive filter to reduce the background noise. Acoustic signals from four different machines in the background are acquired and are introduced to a machining signal at different speeds and feed-rates at a constant depth of cut. These four machines are a three-axis milling machine, a four-axis mini-milling machine, a variable speed DC motor, and a grinding machine. The backpropagation neural network shows an accuracy of 75.82% in classifying the background noise. To reconstruct the filtered signal, a novel autoregressive moving average (ARMA)-based algorithm is proposed. An average increase of 71.3% in signal-to-noise ratio (SNR) is found before and after signal reconstruction. The proposed technique shows promising results for signal reconstruction for the machining process. Full article

A new version of an acoustic emission mode which is different from its traditional counterpart is discussed in view of applications for nondestructive testing. It is based on the effect of acoustic waves generation from the defect area in ambient air by local standing wave vibration developed in this area at the defect resonant frequency. Another approach which does not require preliminary knowledge of local defect-resonance frequency is one that uses wideband acoustic activation by a noise-like input signal. The acoustic emission field from the defect area is a “fingerprint” of the radiation source, and thus is applicable to defect detection and imaging. This enables the use of commercial microphone scanning for detecting and imaging various defects in composites. An improvement in the acoustic-emission scanning mode based on a multiple-axis robot is studied to applications to complex shape components. A rapid, full-field imaging of the acoustic-emission field is implemented by means of an array of microphones (acoustic camera). Numerous case studies validate the potential of the resonant acoustic-emission modes for integration in the defect imaging system based on inexpensive, fully acoustic instrumental components. Full article

Tool health monitoring (THM) is in great focus nowadays from the perspective of predictive maintenance. It prevents the increased downtime due to breakdown maintenance, resulting in reduced production cost. The paper provides a novel approach to monitoring the tool health of a computer numeric control (CNC) machine for a turning process using airborne acoustic emission (AE) and convolutional neural networks (CNN). Three different work-pieces of aluminum, mild steel, and Teflon are used in experimentation to classify the health of carbide and high-speed steel (HSS) tools into three categories of new, average (used), and worn-out tool. Acoustic signals from the machining process are used to produce time–frequency spectrograms and then fed to a tri-layered CNN architecture that has been carefully crafted for high accuracies and faster trainings. Different sizes and numbers of convolutional filters, in different combinations, are used for multiple trainings to compare the classification accuracy. A CNN architecture with four filters, each of size 5 × 5, gives best results for all cases with a classification average accuracy of 99.2%. The proposed approach provides promising results for tool health monitoring of a turning process using airborne acoustic emission. Full article

The ecological transition is a process the building industry is bound to undertake. This study aimed to develop new bio-based building partition typologies and to determine if they are suitable ecological alternatives to the conventional non-renewable ones used today. This work started with the development of a bio-based epoxy composite board and a waste-based sheep wool acoustic absorbent. Six different partition typologies combining conventional and bio-based materials were analyzed. A drywall partition composed of gypsum plasterboard and mineral wool was used as the baseline. First, a cradle-to-gate life cycle assessment was performed to compare their environmental impacts. Secondly, a mathematical simulation was performed to evaluate their airborne acoustic insulation. The LCA results show a 50% decrease in the amount of CO₂ equivalent emitted when replacing plasterboard with bio-composite boards. The bio-composites lower the overall environmental impact by 40%. In the case of the acoustic absorbents, replacing the mineral wool with cellulose or sheep wool decreases the carbon emissions and the overall environmental impact of the partition from 4% and 6%, respectively. However, while the bio-based acoustic absorbents used offer good acoustic results, the bio-composites have a lower airborne acoustic insulation than conventional gypsum plasterboard. Full article

Remote sensing data and methods are increasingly being embedded into assessments of volcanic processes and risk. This happens thanks to their capability to provide a spectrum of observation and measurement opportunities to accurately sense the dynamics, magnitude, frequency, and impacts of volcanic activity in the ultraviolet (UV), visible (VIS), infrared (IR), and microwave domains. Launched in mid-2018, the Special Issue “Remote Sensing of Volcanic Processes and Risk” of Remote Sensing gathers 19 research papers on the use of satellite, aerial, and ground-based remote sensing to detect thermal features and anomalies, investigate lava and pyroclastic flows, predict the flow path of lahars, measure gas emissions and plumes, and estimate ground deformation. The strong multi-disciplinary character of the approaches employed for volcano monitoring and the combination of a variety of sensor types, platforms, and methods that come out from the papers testify the current scientific and technology trends toward multi-data and multi-sensor monitoring solutions. The research advances presented in the published papers are achieved thanks to a wealth of data including but not limited to the following: thermal IR from satellite missions (e.g., MODIS, VIIRS, AVHRR, Landsat-8, Sentinel-2, ASTER, TET-1) and ground-based stations (e.g., FLIR cameras); digital elevation/surface models from airborne sensors (e.g., Light Detection And Ranging (LiDAR), or 3D laser scans) and satellite imagery (e.g., tri-stereo Pléiades, SPOT-6/7, PlanetScope); airborne hyperspectral surveys; geophysics (e.g., ground-penetrating radar, electromagnetic induction, magnetic survey); ground-based acoustic infrasound; ground-based scanning UV spectrometers; and ground-based and satellite Synthetic Aperture Radar (SAR) imaging (e.g., TerraSAR-X, Sentinel-1, Radarsat-2). Data processing approaches and methods include change detection, offset tracking, Interferometric SAR (InSAR), photogrammetry, hotspots and anomalies detection, neural networks, numerical modeling, inversion modeling, wavelet transforms, and image segmentation. Some authors also share codes for automated data analysis and demonstrate methods for post-processing standard products that are made available for end users, and which are expected to stimulate the research community to exploit them in other volcanological application contexts. The geographic breath is global, with case studies in Chile, Peru, Ecuador, Guatemala, Mexico, Hawai’i, Alaska, Kamchatka, Japan, Indonesia, Vanuatu, Réunion Island, Ethiopia, Canary Islands, Greece, Italy, and Iceland. The added value of the published research lies on the demonstration of the benefits that these remote sensing technologies have brought to knowledge of volcanoes that pose risk to local communities; back-analysis and critical revision of recent volcanic eruptions and unrest periods; and improvement of modeling and prediction methods. Therefore, this Special Issue provides not only a collection of forefront research in remote sensing applied to volcanology, but also a selection of case studies proving the societal impact that this scientific discipline can potentially generate on volcanic hazard and risk management. Full article

An acoustic spectroscopic approach to detect contents within different packaging, with substantially wider applicability than other currently available subsurface spectroscopies, is presented. A frequency-doubled Nd:YAG (neodymium-doped yttrium aluminum garnet) pulsed laser (13 ns pulse length) operated at 1 Hz was used to generate the sound field of a two-component system at a distance of 50 cm. The acoustic emission was captured using a unidirectional microphone and analyzed in the frequency domain. The focused laser pulse hitting the system, with intensity above that necessary to ablate the irradiated surface, transferred an impulsive force which led the structure to vibrate. Acoustic airborne transients were directly radiated by the vibrating elastic structure of the outer component that excited the surrounding air in contact with. However, under boundary conditions, sound field is modulated by the inner component that modified the dynamical integrity of the system. Thus, the resulting frequency spectra are useful indicators of the concealed content that influences the contributions originating from the wall of the container. High-quality acoustic spectra could be recorded from a gas (air), liquid (water), and solid (sand) placed inside opaque chemical-resistant polypropylene and stainless steel sample containers. Discussion about effects of laser excitation energy and sampling position on the acoustic emission events is reported. Acoustic spectroscopy may complement the other subsurface alternative spectroscopies, severely limited by their inherent optical requirements for numerous detection scenarios. Full article

The importance of Non-Destructive Testing (NDT) to check the integrity of materials in different fields of industry has increased significantly in recent years. Actually, industry demands NDT methods that allow fast (preferably non-contact) detection and localization of early-stage defects with easy-to-interpret results, so that even a non-expert field worker can carry out the testing. The main challenge is to combine as many of these requirements into one single technique. The concept of acoustic cameras, developed for low frequency NDT, meets most of the above-mentioned requirements. These cameras make use of an array of microphones to visualize noise sources by estimating the Direction Of Arrival (DOA) of the impinging sound waves. Until now, however, because of limitations in the frequency range and the lack of integrated nonlinear post-processing, acoustic camera systems have never been used for the localization of incipient damage. The goal of the current paper is to numerically investigate the capabilities of locating incipient damage by measuring the nonlinear airborne emission of the defect using a non-contact ultrasonic sensor array. We will consider a simple case of a sample with a single near-surface crack and prove that after efficient excitation of the defect sample, the nonlinear defect responses can be detected by a uniform linear sensor array. These responses are then used to determine the location of the defect by means of three different DOA algorithms. The results obtained in this study can be considered as a first step towards the development of a nonlinear ultrasonic camera system, comprising the ultrasonic sensor array as the hardware and nonlinear post-processing and source localization software. Full article