Search Results (14)

Rational waste management is crucial for the effective implementation of the circular economy (CE) and the achievement of Sustainable Development Goals (SDGs). Ceramic waste, which takes thousands of years to decompose in the natural environment, can be recycled into construction materials. This approach offers dual environmental benefits: reducing ceramic waste disposal and minimizing the exploitation of natural aggregate deposits. This study examines the recycling of sanitary ceramic waste, including items such as washbasins, toilet bowls, urinals, bidets, and bathtubs, into alternative aggregates for concrete mixtures. After grinding and separating the ceramic cullet into specific fractions, it becomes a viable substitute for natural aggregates. Concrete samples were tested with varying water-cement ratios (0.3 and 0.4) and recycled ceramic aggregate contents (15%, 30%, and 45%). These results were compared to those of samples made solely with natural aggregates. The samples underwent compressive strength tests to determine concrete class and were exposed to elevated temperatures (150 °C, 300 °C, 550 °C, and 750 °C). Additional analyses measured the secant modulus of elasticity and selected aggregate properties. The findings demonstrate that high-quality concrete can be produced while promoting circular economy principles by reducing waste and preserving natural resources. Full article

Research was conducted to improve our knowledge pertaining to the physical processes happening at the interfaces between solids (i.e., asphalt and aggregate) and to determine the appropriate choice of asphalt as well as additives to enhance the longevity of bituminous and mineral mixtures. The lowest mean contact angle CA with asphalt at 140 °C was obtained for dolomite and asphalt 50/70 + W (45.0°) and was 29.5% lower than the highest obtained for granodiorite and asphalt 45/80-55 (63.8°). The lowest SFE value was obtained for dolomite aggregate, it was 14.3% lower than the highest value and amounted to 47.68 mJ/m². In the case of waste ceramic aggregate, the lowest mean asphalt detachment stress (0.77 MPa) was obtained using 45/80-55 modified asphalt without adhesives, at 120 °C, and it was 69.2% lower than the highest value (2.50 MPa) obtained when using samples with 45/80-55 + W modified asphalt at 160 °C. Statistically, the temperatures of both the asphalt and aggregate had the most considerable influence on the asphalt–to-aggregate adhesion, as measured by the contact angle of the aggregate with the asphalt, as well as the pull-off. The employed aggregate, as defined by its roughness characteristics, was also of importance, but to a lesser degree. The type of asphalt had the smallest impact on adhesion, but it is crucial to remember that the viscosity of asphalt is strongly influenced by temperature. Full article

The main aim of the research was to evaluate the feasibility of using recycled ceramics and ash from municipal sewage sludge as concrete fillers. As part of the study, standard cylindrical and cubic samples were investigated. The samples consisted of waste ceramic aggregate fractions 0–4 mm and 4–8 mm, which were sourced from used products manufactured by a sanitary fittings factory, as well as ash from one of the Polish sewage treatment plants. The chemical composition and morphology of recycled materials used to produce concrete were examined. The research itself focused on determining the strength properties of the produced composites under both normal conditions and after initial heat treatment. Microstructural tests of the produced composites were also carried out. The results demonstrated that selected recycled materials can successfully replace materials previously used in concrete production. The obtained strength results do not differ significantly from the strength of concrete made of traditional materials. Research has confirmed the possibility of using waste materials as concrete fillers. Full article

Small communities and most rural settlements in the Kingdom of Saudi Arabia (KSA) store domestic wastewater in residential septic tanks and transport it to the nearest centralized wastewater treatment plant. Without a sanitary sewerage system, the residents encounter various socioeconomic and environmental challenges related to sewage collection vehicles, the production of objectionable gases, and leaking septic tanks. The present study developed a resident perception-based methodology to appraise the sustainability of a low-cost ceramic filter bioreactor-type decentralized wastewater treatment system (DWWTS) for a small community of 1300 residents (160 households) in Qassim (KSA). In addition to six demographic factors, nine indicators assessed residents’ perceptions about existing and proposed wastewater management systems. A hierarchical-based system of sub-indices evaluated the three dimensions of sustainability using four environmental, nine social, and three economic indicators. The indicators translated into dichotomous questions posed to 34 respondents in the study area. The statistical analysis assessed the association of responses with the willingness to accept (WTA) the proposed DWWTS. A subjective rating scheme translated the responses into performance scores, and a fuzzy-based method aggregated the scores into sub- and top-level indices. The top of the hierarchy showed a close agreement between the resident’s perception and DWWTS’ sustainability. The study found that residents’ knowledge about environment and resource conservation resulted in a moderately high willingness to reuse treated effluent and WTA the decentralized system. The study also showed that the economic viability of a DWWTS remained at a moderate performance level due to a low monthly waste disposal cost. The study’s findings present a high potential for sustainable community-maintained DWWTS initially supported by the government. The proposed approach facilitates decision-makers working in ministries concerning water resources, environmental protection, and agricultural production in evaluating the sustainability of DWWTS for small communities in arid regions. Full article

In addition to the known uses of natural clays, less publication attention has been paid to clays returned to the production process. Industrially recovered natural clays such as bricks, tiles, sanitary ceramics, ceramic roofing tiles, etc., are applicable in building materials based on concrete as an artificial recycled aggregate or as a pozzolanic type II addition. In this way, the building products with higher added value are obtained from the originally landfilled waste. This paper details the research process of introducing concrete with recycled brick waste (RBW) up to the application output. The emphasis is placed on using a RBW brash as a partial replacement for natural aggregates and evaluating an RBW powder as a type II addition for use in concrete. A set of the results for an RBW is reported by the following: (a) an artificial RBW fine aggregate meets the required standardized parameters for use in industrially made concrete, (b) a RBW powder is suitable for use in concrete as industrially made type II addition TERRAMENT showing the same pozzolanic reactivity as a well-known and broadly used pozzolan-fly ash, and (c) such an RBW as aggregate and as powder are, therefore, suitable for the production of industrially made TRITECH Eco-designed ready-mixed concrete. Full article

In line with the current trend of seeking alternative methods for modification of the existing building composites, such as mineral–asphalt mixtures (MAMs), the materials from concrete and ceramics recycling are being used in increasingly wider applications. When added to MAMs as an aggregate, ceramic building material, which has different properties than the raw material (clay), may significantly influence the aggregate properties, including the wettability, porosity, asphalt adhesion, and consequently the mixture durability. The material’s microstructure was found using SEM. The wetting properties of mineral–asphalt mixtures were determined by measuring the contact angles (CA) of their surfaces, using water as the measuring liquid. The total surface free energy (SFE) values were determined using the Neumann method. When analyzing the research results, it can be noticed that the chemical composition of the ceramic aggregate has a significant influence on the adhesion of asphalt to its surface due to the chemical affinity. Waste ceramic aggregate, despite its acidic pH value being connected with its elevated silica content, exhibits good adhesive properties. Full article

This article presents test results and examines the possibilities of using aggregate from ceramic waste for mineral-asphalt mixtures. In addition, the mineral composition, physical and mechanical properties of aggregates from natural raw materials such as dolomite, granodiorite and waste ceramic aggregate (introduced as a partial substitute for the main aggregate) were analyzed. The shape of grains was examined by determining the shape and flatness index of aggregates, resistance to grinding and frost resistance. The tested properties have a direct impact on the durability of road surfaces. To this end, the adhesion of asphalt to the surface of the aggregates used was additionally determined. Determination of surface roughness and two-dimensional (2D) topography of tested aggregates was carried out. The aggregates microstructure examination, coupled with the energy-dispersive X-ray spectroscopy (EDS) analysis, was conducted to determine the morphology and texture of the aggregates as well as to identify the basic chemical components. Full article

The article presents the results of research on the use of ceramic ware waste as aggregate in concrete production. Four concrete mixtures with aluminous cement were prepared, each with a different admixture of clinoptilolite. The only used aggregate was crushed waste ceramic sanitary ware obtained from a Polish sanitary fixture production plant. As part of the studies, a compressive test of cubic samples at different curing times ranging from 7 to 90 days was performed. Prior to the preparation of the samples, a sieve analysis and an elemental analysis of the obtained aggregate were conducted. In the framework of the testing, the bimodal distribution of clinoptilolite grains was determined, as well as its chemical composition. The conducted compressive tests demonstrated high strength of concrete containing ceramic aggregate and aluminous cement with an addition of clinoptilolite. In order to determine the impact that adding zeolite exerts on the phase composition and the structure of concrete samples, an analysis of the phase composition (XRD) and scanning electron microscopy examination (SEM) were performed. Furthermore, tests of abrasion, water penetration under pressure and frost resistance were conducted, determining particular properties of the designed mixtures. The abrasion tests have confirmed that the mixtures are highly abrasion-resistant and can be used as a topcoat concrete layer. The conducted tests of selected properties have confirmed the possibility of using waste ceramic cullet and a mineral addition of clinoptilolite in concrete production. Full article

This paper presents the results of research aimed at finding the possible ways of disposing of ceramic waste material, focusing mainly on the possibility of using it as aggregates in concretes exposed to an aggressive chemical environment (municipal sewage). The research part presents the preparation method and investigation of waste ceramic aggregates (red, glazed and sanitary ceramic aggregates). A suitable ratio of coarse to fine aggregates was selected, and their density, absorptivity and crushing strength were examined. All examined aggregates were also subjected to SEM analysis. Red ceramic aggregate is characterized by a greater degree of crushing compared to glazed and sanitary ceramic aggregate, by 205.7% and 439.4%, respectively. Another part of the research was to compare the properties of concrete with traditional aggregate (gravel, basalt) and with ceramic waste aggregate. The tested parameters included consistency, apparent density, absorptivity, flexural and compressive strengths of concretes. The study proved that the absorptivity of recycled composites is higher than that of traditional composites by 20.8–24.7%. The concrete based on sanitary ceramic waste has the highest strength parameters. Its compressive strength is higher by 10.5% and flexural strength by 5.9% compared with the basalt aggregate concrete. The compressive strength of sanitary ceramics concrete is higher by 42% and by 59% compared with concrete based on glazed ceramic and red ceramic aggregate, respectively. The last part of the research was to examine the resistance of concrete to aggressive environment. The scope of the work included the preparation of the research environment in the form of solutions with an increased concentration of aggressive agents (hydronium, sulfate, magnesium, ammonium ions). Among the concretes with ceramic aggregate, the highest decrease in the compressive strength was demonstrated by the concrete based on red ceramics (128.2%), while the smallest was demonstrated by the concrete based on sanitary ceramics (aggregate from sanitary ceramics (15.4%). The mass loss at different time intervals and compressive strength loss of samples stored in solutions were tested. The smallest weight loss caused by aggressive environment attack was recorded in the concrete based on ceramic sanitary and glazed aggregate (20.2% and 34.5%, respectively, after 120 days of aggressive environment). Full article

This article presents the results of research on the wastes of sanitary ceramics as an aggregate to concretes. The case of high temperature load was taken into account. Six concrete mixes were designed on Portland and calcium aluminate cement with various content of aerating admixture. Only the ground waste ceramics were used as an aggregate from one of the Polish sanitary ceramics plants. The abrasion test by Boehme blade of the designed concrete was conducted within the frame of study and compression strength tests on the cylindrical samples were performed as well. Some samples were initially annealed at 400 or 800 °C prior to strength tests. In order to determine the impact of annealing on the phase content and the concrete sample structure, the analyses on phase content (XRD—X-ray diffraction) and scanning electron microscopy (SEM) were conducted. The tests on compression strength demonstrated that there is considerable resistance of concrete containing ceramic aggregate and calcium aluminate cement to high temperatures. Abrasion tests confirmed that selected mixes have a high resistance to abrasion and they can be applied as a concrete coating. The possibility of ceramic cullet use as an aggregate to special concretes has been confirmed by the conducted research on specific features. Taking into consideration the available literature, the article presents widely conducted research in the area of the internal structure of concrete designed on the basis of recycled ceramic aggregate, the phase content of individual components, and basic mechanical tests both in normal temperatures and under thermal stress. Full article

This article presents the possibilities of using soft clay pottery waste as concrete aggregate. There is shown a new approach of complete exchange natural aggregate in concrete with recycled aggregate, i.e., crushed ceramic of two fractions 0–4 and 4–8 mm. Basic characteristics of aggregate were evaluated, i.e., phase composition and crush strength. Drawing on past experiences, two concrete mixes were designed that were based on Portland cement 32.5 R used for ordinary concrete and aluminous Górkal 70, which is characterized by high initial strength and the fact that Al₂O₃ is the binding factor. The prepared concrete samples were subjected to maintenance for the next 28 days, and then tests started. A series of tests were performed on the properties of concrete obtained, including a compressive strength and bending strength, an abrasion resistance, frost resistance, water absorption, depth of penetration of water under pressure, and bulk density of concrete. The research confirmed assumptions that it is possible to completely replace the natural aggregate with aggregate made of soft clay pottery waste. Both designed concretes showed high compressive and bending strength, as well as low absorbability and abrasiveness. It was also found that soaking in water, as well as its duration, adversely affects the strength properties of the designed concretes. Regarding concrete based on Portland cement, it was also demonstrated that the concrete has a high frost resistance and resistance to penetration of water under pressure. Full article

The microstructure of concretes containing ceramic sanitary ware waste and granite aggregates was studied using scanning electron microscopy, mercury intrusion porosimetry and computer microtomography, before and after cyclic heating of the concretes to 1000 °C. All methods showed an increase in porosities in the concretes after heating. The proposed new approach to microtomography data analysis detected a much higher increase in the number of cracks in granite than in ceramic concrete after heating. This new approach to combining mercury intrusion and microtomography data showed that heating led to the narrowing of throats connecting smaller pore voids and a broadening of throats connecting larger pore voids, in both concretes. Full article

This paper describes a method of designing and producing innovative mineral–asphalt mixtures, which utilize waste aggregate from the recycling of sanitary ceramics. The work presents the basic properties of the ceramic material, the investigation concerning the microstructure of the aggregate obtained from the grinding of waste, and a comparison with the images obtained for the aggregates usually employed in mineral–asphalt mixtures. The mixtures were designed for the application in the wearing course. Four series of mixtures were prepared. In the first and second, the ceramic aggregate constituted a partial substitute for dolomite, whereas in the third, we substituted granodiorite, and the fourth series contained only dolomite. The mixtures were examined for the content of soluble binder, the bulk density of samples, the presence of voids, the space filled with binder, and the susceptibility to water and frost corrosion. The obtained results were compared with the standard requirements. The microstructure as well as the contact zone in the considered mineral–asphalt mixtures are presented based on research conducted by means of a scanning electron microscope (SEM). Full article

The paper presents the results obtained in the course of a study on the concrete made of aggregate obtained from wastes of sanitary ceramics. Previous examinations proved high in strength and durability of concrete of this type, and it showed a resistance to high temperatures. The material was classified as a fireproof concrete. While searching for the optimal applications of such concrete, a series of examinations and analyses on its thermal energy storage (TES) properties were performed. This paper describes the two-stage experiment on the thermal behavior of the concrete made with sanitary ceramic wastes during cooling processes in comparison to different building materials subjected to the same thermal conditions. On the basis of the thermal, infrared analysis, and suitable calculations, the thermal power and the ability of the composite to store thermal energy was estimated. Finally, it was stated that the concrete made of sanitary ceramic waste aggregate and alumina cement can be recommended as a heat-accumulating material, and in combination with high durability can be used, e.g., for the construction of fireplace bodies. Full article