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Search Results (1,175)

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Keywords = aerodynamics optimization

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29 pages, 2947 KB  
Review
A Comparative Review of Vertical Axis Wind Turbine Designs: Savonius Rotor vs. Darrieus Rotor
by Alina Fazylova, Kuanysh Alipbayev, Alisher Aden, Fariza Oraz, Teodor Iliev and Ivaylo Stoyanov
Inventions 2025, 10(6), 95; https://doi.org/10.3390/inventions10060095 (registering DOI) - 27 Oct 2025
Abstract
This paper reviews and analyzes three types of vertical-axis wind rotors: the classic Savonius, spiral Savonius, and Darrieus designs. Using numerical modeling methods, including computational fluid dynamics (CFD), their aerodynamic characteristics, power output, and efficiency under different operating conditions are examined. Key parameters [...] Read more.
This paper reviews and analyzes three types of vertical-axis wind rotors: the classic Savonius, spiral Savonius, and Darrieus designs. Using numerical modeling methods, including computational fluid dynamics (CFD), their aerodynamic characteristics, power output, and efficiency under different operating conditions are examined. Key parameters such as lift, drag, torque, and power coefficient are compared to identify the strengths and weaknesses of each rotor. Results highlight that the Darrieus rotor demonstrates the highest efficiency at higher wind speeds due to lift-based operation, while the spiral Savonius offers improved stability, smoother torque characteristics, and adaptability in turbulent or low-wind environments. The classic Savonius, though less efficient, remains simple, cost-effective, and suitable for small-scale urban applications where reliability is prioritized over high performance. In addition, the study outlines the importance of blade geometry, tip speed ratio, and advanced materials in enhancing rotor durability and efficiency. The integration of modern optimization approaches, such as CFD-based design improvements and machine learning techniques, is emphasized as a promising pathway for developing more reliable and sustainable vertical-axis wind turbines. Although the primary analysis relies on numerical simulations, the observed performance trends are consistent with findings reported in experimental studies, indicating that the results are practically meaningful for design screening, technology selection, and siting decisions. Unlike prior studies that analyze Savonius and Darrieus rotors in isolation or under heterogeneous setups, this work (i) establishes a harmonized, fully specified CFD configuration (common domain, BCs, turbulence/near-wall treatment, time-stepping) enabling like-for-like comparison; (ii) couples the transient aerodynamic loads p(θ,t) into a dynamic FEA + fatigue pipeline (rainflow + Miner with mean-stress correction), going beyond static loading proxies; (iii) quantifies a prototype-stage materials choice rationale (aluminum) with a validated migration path to orthotropic composites; and (iv) reports reproducible wake/torque metrics that are cross-checked against mature models (DMST/actuator-cylinder), providing design-ready envelopes for small/medium VAWTs. Overall, the work provides recommendations for selecting rotor types under different wind conditions and operational scenarios to maximize energy conversion performance and long-term reliability. Full article
17 pages, 19123 KB  
Article
Effects of Nacelle Inlet Geometry on Crosswind Distortion Under Ground Static Conditions
by Xiufeng Song, Binbin Tang, Changkun Li and Zhenlong Wu
Aerospace 2025, 12(11), 955; https://doi.org/10.3390/aerospace12110955 (registering DOI) - 25 Oct 2025
Viewed by 110
Abstract
The aerodynamic performance of nacelle inlets under crosswind conditions is crucial for engine stability and efficiency. Current parametric investigations are predominantly focused on cruise operations, with minimal consideration given to crosswind conditions. This study employs an iCST-based parametric modeling approach to construct geometric [...] Read more.
The aerodynamic performance of nacelle inlets under crosswind conditions is crucial for engine stability and efficiency. Current parametric investigations are predominantly focused on cruise operations, with minimal consideration given to crosswind conditions. This study employs an iCST-based parametric modeling approach to construct geometric models. A systematic examination of key geometric parameters—including the throat axial location, fan face radius, and leading-edge radii of the inner and outer contours is conducted. The reliability of the numerical methodology was established through a two-step validation process using both the iCST-generated non-axisymmetric model and the DLR-F6 benchmark model, followed by a geometric sensitivity analysis based on parametrically generated axisymmetric models. The results demonstrate that the inner contour leading-edge radius (ROC_I/R_hi) has the most substantial influence on flow separation. When ROC_I/R_hi decreases from 7.84% to 3.46%, the peak maximum circumferential total pressure distortion index (IDCmax) is increased by 86.78% with a 53.85% rearward shift in the complete reattachment mass flow rate. Correspondingly, a similar reduction in the outer contour leading-edge radius (ROC_O/R_hi) from 9.38% to 4.69% results in a 55.50% increase in peak IDCmax and a 33.33% rearward shift. Comparatively, the fan face radius shows minimal impact on flow distortion (increases by 9.72%), but more pronounced effects on total pressure recovery, while rearward movement of the throat axial location (35.00% to 69.00%) causes a 30.03% rise in IDCmax and 43.75% complete flow reattachment delay. It is concluded that the leading-edge optimization is crucial for crosswind resilience, with the inner contour geometry being particularly influential, providing parametric foundations for robust inlet design across a wide range of operating regimes. In addition, it is also found that the effects of Reynolds number (Re) lie in two folds: (1) For a fixed model scale, the aerodynamic performance of the inlet suffers a remarkable degradation with rapidly rising IDCmax as the crosswind velocity-based Re is increased to cause significant flow separations. (2) For a fixed crosswind velocity, the peak IDCmax progressively decreases with the increasing scale based Re, while σ exhibits an overall enhancement as Re rises. Full article
(This article belongs to the Section Aeronautics)
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22 pages, 4380 KB  
Article
Midcourse Guidance via Variable-Discrete-Scale Sequential Convex Programming
by Jinlin Zhang, Jiong Li, Lei Shao, Jikun Ye and Yangchao He
Aerospace 2025, 12(11), 952; https://doi.org/10.3390/aerospace12110952 (registering DOI) - 24 Oct 2025
Viewed by 129
Abstract
To address the challenges of strong nonlinearity, stringent terminal constraints, and the trade-off between computational efficiency and accuracy in the midcourse guidance trajectory optimization problem of aerodynamically controlled interceptors, this paper proposes a variable-discrete-scale sequential convex programming (SCP) method. Firstly, a dynamic model [...] Read more.
To address the challenges of strong nonlinearity, stringent terminal constraints, and the trade-off between computational efficiency and accuracy in the midcourse guidance trajectory optimization problem of aerodynamically controlled interceptors, this paper proposes a variable-discrete-scale sequential convex programming (SCP) method. Firstly, a dynamic model is established by introducing the range domain to replace the traditional time domain, thereby reducing the approximation error of the planned trajectory. Second, to overcome the critical issues of solution space restriction and trajectory divergence caused by terminal equality constraints, a terminal error-proportional relaxation approach is proposed. Subsequently, an improved second-order cone programming (SOCP) formulation is developed through systematic integration of three key techniques: terminal error-proportional relaxation, variable trust region, and path normalization. Finally, an initial trajectory generation algorithm is proposed, upon which a variable-discrete-scale optimization framework is constructed. This framework incorporates a residual-driven discrete-scale adaptation mechanism, which balances discretization errors and computational load. Numerical simulation results indicate that under large discretization scales, the computation time required by the improved SOCP is only about 5.4% of that of GPOPS-II. For small-discretization-scale optimization, the SCP method with the variable discretization framework demonstrates high efficiency, achieving comparable accuracy to GPOPS-II while reducing the computation time to approximately 7.4% of that required by GPOPS-II. Full article
(This article belongs to the Special Issue New Perspective on Flight Guidance, Control and Dynamics)
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15 pages, 3841 KB  
Article
Performance Optimization of Vertical Axis Wind Turbines Through Passive Flow Control and Material Selection: A Dynamic Mesh Study
by Ioana-Octavia Bucur, Daniel-Eugeniu Crunțeanu and Mădălin-Constantin Dombrovschi
Appl. Sci. 2025, 15(20), 11251; https://doi.org/10.3390/app152011251 - 21 Oct 2025
Viewed by 240
Abstract
Vertical axis wind turbines (VAWTs) have significant potential for renewable energy generation, yet their operational efficiency is often limited by reduced aerodynamic performance and difficulties during start-up. This study investigates the effect of passive flow control and material selection on the performance of [...] Read more.
Vertical axis wind turbines (VAWTs) have significant potential for renewable energy generation, yet their operational efficiency is often limited by reduced aerodynamic performance and difficulties during start-up. This study investigates the effect of passive flow control and material selection on the performance of H-Darrieus VAWT blades, with the aim of identifying design solutions that enhance start-up dynamics and overall efficiency. Two-dimensional numerical simulations were conducted using the Dynamic Mesh method with six degrees of freedom (6DOF) in ANSYS 19.2 Fluent, enabling a time-resolved assessment of rotor behavior under constant wind velocities. Two blade configurations were analyzed: a baseline NACA0012 geometry and a modified profile with inclined cavities on the extrados. In addition, the influence of blade material was examined by comparing 3D-printed resin blades with lighter 3D-printed polycarbonate blades. The results demonstrate that cavity-modified blades provide superior performance compared to the baseline, showing faster acceleration, higher tip speed ratios, and improved power coefficients, particularly at higher wind velocities. Furthermore, polycarbonate blades achieved more efficient energy conversion than resin blades, highlighting the importance of material properties in turbine optimization. These findings confirm that combining passive flow control strategies with advanced lightweight materials can significantly improve the aerodynamic and dynamic performance of VAWTs, offering valuable insights for future experimental validation and prototype development. Full article
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24 pages, 6693 KB  
Article
A Study on Reduced Wind Drag Acting on the Hull of a River Ship in Headwind Using CFD
by Ngo Van He, Le Duy An, Bui Thanh Danh and Hoang Cong Liem
Appl. Sci. 2025, 15(20), 11225; https://doi.org/10.3390/app152011225 - 20 Oct 2025
Viewed by 188
Abstract
The aerodynamic performance of a ship plays a crucial role in determining its efficiency, safety, and economic viability. While traditional ship design has primarily focused on optimizing hull forms to minimize water resistance acting on the hull, recent research highlights the growing importance [...] Read more.
The aerodynamic performance of a ship plays a crucial role in determining its efficiency, safety, and economic viability. While traditional ship design has primarily focused on optimizing hull forms to minimize water resistance acting on the hull, recent research highlights the growing importance of aerodynamic performances and wind drag acting on the ships, especially for ships with large accommodation above the water surface. In this study, aerodynamic performances of a cargo river ship were investigated using Computational Fluid Dynamics (CFD). From the results of the analysis of aerodynamic performance and wind drag acting on the original ship, several accommodation shapes were proposed for the ship to improve aerodynamic performance and reduce wind drag. The results show that the proposed accommodation shape for the ship, which includes a bow cover, a modified hatch cover, and accommodation, makes a small change to the ship’s structure, but it can improve aerodynamic performances and drastically reduce wind drag acting on the ship. An up to 42.82% reduction in total wind drag acting on the new ship can be reached. A study on reducing wind drag acting on the can lead to lower fuel consumption, saving energy, and improving economic efficiency. Full article
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21 pages, 7039 KB  
Article
Optimizing Film Cooling Hole Arrangement Along Conjugate Isotherms on Turbine Vanes: A Combined Numerical and Experimental Investigation
by Zhengyu Shi, Changxin Liu, Yuhao Jia, Xing He, Ge Xia and Yongbao Liu
Processes 2025, 13(10), 3344; https://doi.org/10.3390/pr13103344 - 18 Oct 2025
Viewed by 245
Abstract
This study introduces a method for positioning film holes guided by conjugate isotherms. The aerodynamic performance exhibited by the turbine blade was evaluated, and the cooling effectiveness of various film hole configurations were systematically compared through combined numerical simulations and cascade wind tunnel [...] Read more.
This study introduces a method for positioning film holes guided by conjugate isotherms. The aerodynamic performance exhibited by the turbine blade was evaluated, and the cooling effectiveness of various film hole configurations were systematically compared through combined numerical simulations and cascade wind tunnel experiments. Key influencing factors were investigated, and the underlying flow field structures and optimization mechanisms were elucidated. Numerical models reliably captured the aerodynamic and heat transfer characteristics, including pressure distribution and overall cooling effectiveness trends. Elevating the mass flow rate ratio was shown to enhance the overall cooling effectiveness across the blade surface. Modifications in film hole layout altered the cooling effectiveness along the blade region downstream of the holes and influenced cooling behavior in non-perforated areas near the endwall. While mid-blade cooling effectiveness showed minimal variation between Hole pattern #1 and #2, the latter exhibited superior overall cooling effectiveness at both the leading and trailing edges. Moreover, Hole pattern #2 diminished the temperature gradient between the suction and pressure sides, thereby augmenting blade structural integrity. Furthermore, Hole pattern #2 promoted a more even distribution of cooling effectiveness over the blade surface, leading to improved thermal protection. Therefore, strategic arrangement of film holes along conjugate isotherms serves as a vital approach for increasing gas turbine efficiency. Full article
(This article belongs to the Section Materials Processes)
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29 pages, 8801 KB  
Article
Aerodynamic Performance Enhancement of Ram Air Turbine Blades with Different Tip Configurations
by Haoyu Li, Wei Zhong, Chunyu Ren, Jian Wang and Yilei Liu
Aerospace 2025, 12(10), 937; https://doi.org/10.3390/aerospace12100937 - 17 Oct 2025
Viewed by 289
Abstract
A ram air turbine serves as a critical emergency power system for aircraft. To mitigate aerodynamic losses from tip vortices, this study proposes three blade tip enhancement configurations: a tip plate, tip contraction, and winglet. Numerical results indicate that the tip plate slightly [...] Read more.
A ram air turbine serves as a critical emergency power system for aircraft. To mitigate aerodynamic losses from tip vortices, this study proposes three blade tip enhancement configurations: a tip plate, tip contraction, and winglet. Numerical results indicate that the tip plate slightly improves the power at low tip speed ratios (TSRs); however, at medium and high TSRs—typical of turbine operation—power gains turn negative, and thrust loads increase significantly, failing to balance the gain and load. In contrast, the tip contraction—applied to the outer 5% span—enhances the power output at medium to high TSRs, with a maximum power increase of 2.05%, and consistently reduces thrust loads across all TSRs. Its highest power–thrust net gain coefficient reaches 3.85%, indicating strong potential for optimizing power efficiency and load mitigation. The winglet achieves the greatest power enhancement, increasing the power across all TSRs, with a maximum power increase of 7.59%. However, its thrust load also increases accordingly, resulting in a power–thrust net gain coefficient lower than the tip contraction. Further optimization of the winglet parameters using an orthogonal experimental design revealed that the optimized winglet increased the power output by 8.69% compared to the baseline configuration, thereby increasing the maximum power–thrust net benefit coefficient from 1.72% before optimization to 3.95%. Full article
(This article belongs to the Section Aeronautics)
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17 pages, 3079 KB  
Article
Reducing Aerodynamic Interference Through Layout Optimization of Symmetrically Cambered Wingsails: A Comparative Study of In-Line and Parallel Configurations
by Stephan van Reen, Jianfeng Lin, Jiqiang Niu, Peter Sharpe, Xiaodong Li and Hua-Dong Yao
J. Mar. Sci. Eng. 2025, 13(10), 1998; https://doi.org/10.3390/jmse13101998 - 17 Oct 2025
Viewed by 195
Abstract
Rigid wingsails are increasingly adopted for wind-assisted ship propulsion, with Symmetrically Cambered (SC) profiles identified as highly efficient for thrust generation. This study investigates installation layouts for multiple SC wingsails, focusing on aerodynamic interference that limits their performance. A fast 2D potential-flow panel [...] Read more.
Rigid wingsails are increasingly adopted for wind-assisted ship propulsion, with Symmetrically Cambered (SC) profiles identified as highly efficient for thrust generation. This study investigates installation layouts for multiple SC wingsails, focusing on aerodynamic interference that limits their performance. A fast 2D potential-flow panel method is employed and benchmarked against wind tunnel and 3D IDDES data. Two representative layouts are analyzed: triple-in-line (TL) and quad-in-parallel (QP). Layout optimization is performed using a genetic algorithm with distances between sails as design variables, constrained by the total installation span, at apparent wind angles (AWAs) of 60°, 90°, and 120°. Results show that thrust generation decreases progressively from upstream to downstream sails due to interference effects, with penalties of about 4–6% in the TL and up to 28% in the QP layout. The optimization improves performance only for the TL layout at 60°, while the QP layout shows negligible gains. Analysis of pressure distributions confirms that downstream sails suffer from reduced suction on the leading edge caused by upstream wakes. Overall, the TL layout demonstrates significantly higher aerodynamic reliability than the QP layout. These findings provide new insights into multi-sail configurations and highlight the importance of layout optimization in maximizing thrust efficiency. Full article
(This article belongs to the Special Issue Computational Fluid Dynamics and Acoustic Design Methods for Ship)
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12 pages, 2546 KB  
Proceeding Paper
Computational Analysis of Flow Field Variation with Grooved Probes in Transonic Axial Compressor
by Umair Munir and Asad Islam
Eng. Proc. 2025, 111(1), 10; https://doi.org/10.3390/engproc2025111010 - 16 Oct 2025
Viewed by 170
Abstract
This study aims to enhance total pressure probe performance in transonic axial compressors using passive flow control via circular grooves. Simulations in ANSYS CFX were performed on six probe configurations, one smooth baseline and five with groove depths of 0.1 to 0.5 mm, [...] Read more.
This study aims to enhance total pressure probe performance in transonic axial compressors using passive flow control via circular grooves. Simulations in ANSYS CFX were performed on six probe configurations, one smooth baseline and five with groove depths of 0.1 to 0.5 mm, across Mach numbers 0.3 to 0.86. The 0.1 mm grooved probe showed optimal results, reducing the drag coefficient from 15.23 to 14.33 and the lift from 0.0169 to 0.0042. A spanwise analysis from the hub to tip (55–95%) confirmed improved flow uniformity, while a streamwise analysis (zones 0–2) showed steadier downstream pressure and reduced wake-induced distortion. The 0.1 mm groove also minimized the shock strength and flow separation near blade tips. Results confirm that micro-grooving at 0.1 mm significantly stabilizes measurements and enhances aerodynamic efficiency, offering a practical optimization strategy for high-speed compressor applications. Full article
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28 pages, 4794 KB  
Article
Aircraft Propeller Design Technology Based on CST Parameterization, Deep Learning Models, and Genetic Algorithm
by Evgenii I. Kurkin, Jose Gabriel Quijada Pioquinto, Oleg E. Lukyanov, Vladislava O. Chertykovtseva and Artem V. Nikonorov
Technologies 2025, 13(10), 469; https://doi.org/10.3390/technologies13100469 - 16 Oct 2025
Viewed by 300
Abstract
This article presents aircraft propeller optimal design technology; including an algorithm and OpenVINT 5 code. To achieve greater geometric flexibility, the proposed technique implements Class-Shape Transformation (CST) parameterization combined with Bézier curves, replacing the previous fully Bézier-based system. Performance improvements in the optimization [...] Read more.
This article presents aircraft propeller optimal design technology; including an algorithm and OpenVINT 5 code. To achieve greater geometric flexibility, the proposed technique implements Class-Shape Transformation (CST) parameterization combined with Bézier curves, replacing the previous fully Bézier-based system. Performance improvements in the optimization process are accomplished through deep learning models and a genetic algorithm, which substitute XFOIL and Differential Evolution-based approaches, respectively. The scientific novelty of the article lies in the application of a neural network to predict the aerodynamic characteristics of profiles in the form of contour diagrams, rather than scalar values, which execute the neural network repeatedly per ISM algorithm iteration and speed up the design time of propeller blades by 32 times as much. A propeller for an aircraft-type UAV was designed using the proposed methodology and OpenVINT 5. A comparison was made with the results to solve a similar problem using numerical mathematical models and experimental studies in a wind tunnel. Full article
(This article belongs to the Special Issue Aviation Science and Technology Applications)
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15 pages, 3566 KB  
Article
Passive Control of Boundary-Layer Separation on a Wind Turbine Blade Using Varying-Parameter Flow Deflector
by Xin Chen, Jiaqian Qiu, Junwei Zhong, Chaolei Zhang and Yufeng Gan
Fluids 2025, 10(10), 270; https://doi.org/10.3390/fluids10100270 - 16 Oct 2025
Viewed by 174
Abstract
Horizontal-axis wind turbines are widely used for wind energy harvesting, but they often encounter flow separation near the blade root, leading to power loss and structural fatigue. A varying-parameter flow deflector (FD) is proposed as a passive flow control method. The FD adopts [...] Read more.
Horizontal-axis wind turbines are widely used for wind energy harvesting, but they often encounter flow separation near the blade root, leading to power loss and structural fatigue. A varying-parameter flow deflector (FD) is proposed as a passive flow control method. The FD adopts varying parameters along the blade spanwise direction to match the varying local angle of attack. Numerical simulation using the transition SST k-ω turbulence model combined with the response-surface methodology are used to investigate the effect of the varying-parameter FD on the flow structure and aerodynamic performance of the NREL Phase VI wind turbine. The results indicate that optimal performance can be achieved when the normal position of the FD increases from the blade root to the tip, and the install angle of the FD should be greater than 62° at blade section of r/R = 63.1%. Furthermore, response-surface methodology was employed to optimize the deflector parameters, with analysis of variance revealing the relative significance of geometric factors (l1 > l2 > θ1 > θ2). Compared with the original blade, the shaft torque of the controlled blade with the optimal FD is improved by 24.7% at 10 m/s. Full article
(This article belongs to the Special Issue Industrial CFD and Fluid Modelling in Engineering, 3rd Edition)
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16 pages, 1850 KB  
Article
Rapid Optimal Matching Design of Heterogeneous Propeller Propulsion Systems for High-Altitude Unmanned Airships
by Miao Zhang, Xiangyu Wang, Zhiwei Zhang, Bo Wang, Junjie Cheng and Jian Zhang
Drones 2025, 9(10), 718; https://doi.org/10.3390/drones9100718 - 16 Oct 2025
Viewed by 285
Abstract
In order to enhance the wind-resistance capability and achieve a lightweight design of high-altitude unmanned airships, this study proposes a rapid optimization method for a heterogeneous propeller propulsion system. This system integrates contra-rotating and ducted propellers to exploit their respective aerodynamic advantages. First, [...] Read more.
In order to enhance the wind-resistance capability and achieve a lightweight design of high-altitude unmanned airships, this study proposes a rapid optimization method for a heterogeneous propeller propulsion system. This system integrates contra-rotating and ducted propellers to exploit their respective aerodynamic advantages. First, surrogate models of the contra-rotating propeller, contra-rotating motor, ducted propeller, and ducted motor were constructed using an optimal Latin hypercube sampling method based on the max–min criterion. Then, within the optimization framework, propeller–motor matching principles and energy balance constraints were incorporated to minimize the total weight of the propulsion and energy systems. A case study on a conventional high-altitude unmanned airship demonstrates that, under the same wind-resistance capability, the adoption of the heterogeneous propeller electric propulsion system reduces the total propulsion-and-energy system weight by 24.94%. This method integrates the advantages of contra-rotating and ducted propellers, thereby overcoming the limitations of conventional propulsion architectures. It provides a new approach for designing lightweight, efficient, and long-endurance propulsion systems for near-space high-altitude platforms. Full article
(This article belongs to the Special Issue Design and Flight Control of Low-Speed Near-Space Unmanned Systems)
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17 pages, 4511 KB  
Article
CFD-Driven Design of an Air-Cooling System for Lithium-Ion Battery Packs in a Formula Student Car
by Filipe Vaz, João Vasconcelos Silva, Vítor Monteiro and Francisco P. Brito
Energies 2025, 18(20), 5436; https://doi.org/10.3390/en18205436 - 15 Oct 2025
Viewed by 400
Abstract
In the high-performance environment of Formula Student Car racing, effective battery thermal management is crucial for safety, reliability, and performance. This work presents the design and validation of a lightweight, air-based Battery Cooling System (BCS) developed for a Formula Student vehicle. The system [...] Read more.
In the high-performance environment of Formula Student Car racing, effective battery thermal management is crucial for safety, reliability, and performance. This work presents the design and validation of a lightweight, air-based Battery Cooling System (BCS) developed for a Formula Student vehicle. The system addresses the significant thermal loads generated by 528 Molicel P45B lithium-ion cells, arranged in a constrained U-shaped module layout. Using Computational Fluid Dynamics (CFD), the airflow geometry was optimized to deliver uniform cooling across all modules while minimizing aerodynamic drag. Simulations evaluated the system’s performance under various ambient temperatures (25 °C and 30 °C) and airflow velocities (from 16 m/s to 18 m/s), identifying the impact of duct geometry, internal air guides, and airflow distribution on thermal regulation. Results showed that, at nominal ambient temperature (25 °C), all monitored cells stayed below the 60 °C threshold required by FS regulations. At elevated ambient conditions (30 °C), regions above 60 °C appeared within the pack, revealing non-uniform cooling and reduced safety margin. These findings suggest that, while the system complies with current rules, additional design refinements are needed to enhance robustness under harsher conditions. Additionally, these results are specific to a Formula Student application under competition constraints and are not intended to be generalized to production EVs. Full article
(This article belongs to the Special Issue Advanced Thermal Management in Electric Vehicles)
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25 pages, 9469 KB  
Article
Optimization and Experimental Investigation of a Single-Actuation Compliant Morphing Trailing Edge for Multiple Aerodynamic Configurations
by Martynas Lendraitis and Vaidas Lukoševičius
Actuators 2025, 14(10), 498; https://doi.org/10.3390/act14100498 - 15 Oct 2025
Viewed by 329
Abstract
This work presents a low-fidelity optimization method for a compliant morphing wing trailing-edge structure, developed to achieve multiple optimized aerodynamic shapes under combined aerodynamic and control loads using a single actuation pathway. Typically, multiple shape configurations are avoided due to conflicting structural requirements [...] Read more.
This work presents a low-fidelity optimization method for a compliant morphing wing trailing-edge structure, developed to achieve multiple optimized aerodynamic shapes under combined aerodynamic and control loads using a single actuation pathway. Typically, multiple shape configurations are avoided due to conflicting structural requirements that increase optimization complexity. To address this, a parameterization method based on practical considerations of compliant trailing-edge structures is introduced. A particle swarm optimization algorithm is employed, with multi-objective criteria handled through a penalty-based approach. The algorithm is demonstrated by optimizing the trailing edge for one and two aerodynamic configurations with high accuracy, achieving typical shape deviations of 0.04% and 0.08% relative to the chord for two shapes, and as low as 0.023% for a single shape. Several compliant structures are generated, manufactured, and tested for shape accuracy, including in a wind tunnel to evaluate aerodynamic performance. Experimental investigations confirm the feasibility of achieving two aerodynamic shape configurations with a single structure and show that the proposed methodology can improve the lift-to-drag ratio of a wing section with a deflected compliant trailing edge by more than 12.4% compared to conventional flaps at the same deflection. Full article
(This article belongs to the Special Issue Aerospace Mechanisms and Actuation—Second Edition)
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18 pages, 9141 KB  
Article
Investigation of Aerodynamic Interference Between Vertically Aligned Quadcopters at Varying Rotor Speeds and Separations
by Khan Muhammad Arslan, Liangyu Zhao and Kuiju Xue
Drones 2025, 9(10), 712; https://doi.org/10.3390/drones9100712 - 15 Oct 2025
Viewed by 365
Abstract
With the rapid proliferation of drone applications, multi-UAV formation flights are becoming increasingly prevalent. While most existing studies focus on the aerodynamics of a single drone, aerodynamic interactions within UAV formations—particularly in close-proximity hovering configurations—remain inadequately understood. This study employs computational fluid dynamics [...] Read more.
With the rapid proliferation of drone applications, multi-UAV formation flights are becoming increasingly prevalent. While most existing studies focus on the aerodynamics of a single drone, aerodynamic interactions within UAV formations—particularly in close-proximity hovering configurations—remain inadequately understood. This study employs computational fluid dynamics simulations to investigate the aerodynamic interactions between two hovering quadcopters at vertical distances of 1 m and 0.5 m, operating under different RPMs. The results indicate that, when the two quadrotors are spaced 1 m apart, increasing RPM enhances the downward airflow from the upper quadcopter, which benefits the lower quadcopter. When the vertical spacing is reduced to 0.5 m, the aerodynamic interaction between the UAVs becomes more pronounced. This configuration can be advantageous if the drones remain perfectly aligned at lower RPMs. However, at higher RPMs, especially above 5000, the intensified vortices disturb the lower UAV, causing destabilization. Additionally, the reduced spacing amplifies the downwash effect, increasing the risk of collisions and loss of control. This work highlights the importance of managing the spacing and RPMs of drone pairs to optimize performance and ensure stability in multiple drone formations. Full article
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