Search Results (178)

To address the dual challenges of severe lost circulation and wellbore instability in fractured formations, an acrylamide-based lost-circulation-control gel (DF-PG) was synthesized via aqueous-solution free radical polymerization using acrylamide (AM) and sodium acrylate (SA) as monomers, N,N′-methylenebisacrylamide (MBA) as a crosslinker, and ammonium persulfate (APS) as an initiator. The optimal formulation was determined as 6.8% AM, 1.7% SA (mass ratio 4:1), 0.09% MBA, and 0.18% APS, reacted at 60 °C for 4 h. The gel achieves a 276% equilibrium swelling ratio in 20,000 mg/L simulated-formation water, with a compressive strength of 1.2 MPa and temperature resistance up to 120 °C. For fractured cores with 0.5–2.0 mm fracture widths, its sealing efficiency exceeds 95% with breakthrough pressure above 1.2 MPa, and the sealing-efficiency-retention rate remains over 85% after 72 h of scouring. DF-PG realizes the integrated functions of lost circulation control and wellbore stabilization through an “infiltration-swelling-filling“ mechanism, providing a novel technical solution for drilling operations in fractured formations. Full article

Fluid-loss additives play a critical role in maintaining the stability and filtration-control performance of water-based drilling fluids during deep and high-temperature drilling operations. However, the development of microgel-based additives with both exceptional thermal stability and strong salt tolerance remains a major challenge under harsh drilling conditions. In this study, a covalently micro-crosslinked anionic copolymer-based microgel (PAAN) was synthesized via free-radical copolymerization of acrylamide, 2-acrylamido-2-methylpropane sulfonic acid, and N-vinylpyrrolidone using N,N′-methylenebisacrylamide as the crosslinking agent. The chemical structure of PAAN is consistent with the design, with excellent thermal stability, and the starting temperature for thermal decomposition of polymer molecular chains is 297 °C. The weight average molecular weight of PAAN is 1.3396 × 10⁶ g/mol. After aging at 220 °C in the presence of 15 wt% NaCl, the PAAN-containing drilling fluid exhibited a high-temperature high-pressure filtration loss of only 15.6 mL. Even after prolonged aging for 168 h, the filtration loss remained at a relatively low level of 46.0 mL, indicating outstanding thermal stability and salt tolerance. Mechanistic analysis indicated that PAAN adsorbed onto bentonite surfaces through electrostatic interactions and hydrogen bonding, promoting clay-particle dispersion and colloidal stability. Moreover, the microgel network facilitated the formation of a compact and low-permeability filter cake, contributing to effective fluid-loss control under harsh conditions. These results demonstrate that microgel structural design is an effective strategy for improving the high-temperature and salt-resistant filtration-control performance of WBDFs, and PAAN shows strong potential for deep and ultra-deep drilling applications. Full article

Conductive hydrogels are functional materials that combine soft, highly hydrated properties with electrical signal transmission capabilities. Their conductivity arises from ionic or electronic pathways, and the key design challenge is achieving good conductivity and long-term stability without compromising mechanical performance and biocompatibility. Among various conductive components, conductive polymers have attracted considerable attention due to their tunable mechanical properties, high electrical conductivity, good biocompatibility, and facile synthesis routes. In this study, a series of conductive hydrogels were rationally designed and fabricated by copolymerizing acrylamide and N,N′-methylenebisacrylamide with functionalized poly(vinyl alcohol) (PVA) and poly(3,4-ethylenedioxythiophene-co-thiophene) [P(EDOT-co-Th)]. The functionalized PVA provided multiple dynamic hydrogen-bonding sites, significantly enhancing the toughness of the hydrogel and its adhesion to various substrates, while the P(EDOT-co-Th) copolymer imparted good and stable electrical conductivity. By systematically adjusting the amount of functionalized PVA, the mechanical strength, adhesiveness, and durability of the conductive hydrogels were effectively optimized. The optimized hydrogel exhibited robust adhesion to a wide range of surfaces, excellent fatigue resistance, and long-term stability under repeated mechanical deformation. Moreover, the combination of mechanical resilience and good conductivity enabled precise and reliable signal transduction, highlighting its strong potential as a next-generation material for wearable strain and pressure sensors. Full article

Enhancing the solubility and processability of graphene remains a critical challenge, limiting its integration into advanced materials systems. In this work, poly(tert-butyl acrylate) (PtBA) and poly(N-isopropyl acrylamide) (PNIPAM) were grafted onto graphene via controlled atom transfer radical polymerization (ATRP) to create well-defined polymer–graphene hybrids with tunable interfacial properties. ATRP enabled the synthesis of PtBA and PNIPAM homopolymers with narrow molecular weight distributions and systematically varied chain lengths (4–18 kDa), allowing direct correlation between polymer architecture and material performance. Notably, the thermos-responsive behavior of PNIPAM was strongly dependent on chain length, highlighting the importance of controlled polymer design. Raman and FTIR spectroscopy confirmed successful grafting and chemical modification of the graphene surface. In addition, pilot studies demonstrate the ATRP synthesis of PtBA-b-PNIPAM block copolymers and their hydrolysis to PAA-b-PNIPAM, providing a platform for future development of multifunctional graphene interfaces. Overall, this study establishes a versatile and precisely controlled route for engineering polymer-grafted graphene with enhanced solubility and tunable functionality, enabling broader applications in smart materials and hybrid nanocomposites. Full article

In the late stage of oilfield water flooding, the rapid increase in water cut of produced fluids significantly reduces oil well productivity. To tackle the challenge of excessive water production in ultra-high-temperature (150 °C) reservoirs, this study introduces a copolymer (acrylamide/vinylpyrrolidone copolymer, acrylamide/2-acrylanmido-2-methylpropanesulfonic acid copolymer)-based gel system. The gelation performance of copolymers with varying compositions and molecular weights was systematically investigated at 150 °C using gelation visualization codes, mechanical strength tests, microstructural analysis, thermogravimetric analysis (TGA), and nuclear magnetic resonance (NMR) spectroscopy. These approaches provide insights into the thermal and mechanical behavior of the gel under high-temperature conditions. Experimental results show that under optimized conditions—specifically with a vinylpyrrolidone (NVP) content of 30–40% in the copolymer and a copolymer concentration of 1.0 wt%—the gel system exhibited the best performance: a gelation time of 9.5–11 h, storage modulus (G′) of 14.7–16.0 Pa, and stability exceeding 6 months at 150 °C. Moreover, increasing the molecular weight from 1.78 × 10⁶ to 3.82 × 10⁶ shortened the gelation time from 18.5 h to 14 h and raised the gel strength code from F to G. Although higher molecular weight led to a finer microstructure lattice and somewhat lower chemical structure stability, it also reduced the gel’s water-binding capacity compared to lower-molecular-weight analogues. The copolymer gel system developed in this work offers a promising technical solution for improving water flooding efficiency in ultra-high-temperature reservoirs. Full article

Polymer gels are widely used for profile control and water shutoff in mature reservoirs, while conventional gels are limited under high temperature due to poor thermal stability. This study develops a high-temperature-resistant gel based on acrylamide/vinylpyrrolidone copolymer (P(AM/NVP)), crosslinked with hydroquinone-hexamethylenetetramine (HQ-HMTA). At 150 °C, the gel achieves a Sydansk strength code of H with a gelation time of 9.5 h, and shows excellent thermal stability, maintaining over 90% weight after 180 days. Rheological and microscopic analyses confirm a dense, stable network with high storage modulus (G′). Core flooding tests demonstrate good injectivity with resistance factors of 3.99~129.93, while the plugging rate exceeds 98%. All the experimental results indicate that the P(AM/NVP)-based gel has great potential for water plugging in high temperature oil reservoirs. Full article

To address the lack of systematic comparison regarding rheological properties and the unclear structure–property relationships among three core fracturing fluid materials including synthetic polymers, vegetable gums, and microbial polysaccharides, this study selected acrylamide-based polymers, hydroxypropyl guar gum and xanthan gum as the representative systems. The steady-state viscosity, rheological curves, thixotropy, viscoelasticity, and temperature-shear resistance of the three samples were systematically characterized at concentrations ranging from 0.1 to 0.7 wt% using an MCR301 rotational rheometer. The outcomes indicate that the structural strength values of all three materials increase with rising concentration, but their rheological behaviors and stability differ significantly due to distinct molecular structures. The acrylamide-based copolymer forms a temporary network via weak hydrogen bonds (amide-carboxyl or amide-amide) and physical entanglements, exhibiting thixotropy and a stress pre-elastic response. The most significant effects occur at 0.7 wt%, with a thixotropic loop area of 2.874 Pa·s⁻¹ and a stress overshoot of 4.97 Pa.; hydroxypropyl guar gum has insufficient thermal stability and poor heat resistance. Its viscosity retention rate is as low as 31%, and it always exhibits a solution-type rheological property of G′ < G″; the xanthan gum exhibits elastic gel properties with tanδ < 1 due to its double-helix molecular structure. It has excellent temperature shear tolerance and the viscosity retention value can reach up to 98.6 mPa·s. Two mathematical models were established and demonstrated strong applicability: a modified Carreau model for flow curve fitting yielded a coefficient of determination (R²) greater than 0.95, enabling accurate description of fluid-type transitions; a four-parameter equation for temperature–shear resistance curves also achieved an R² above 0.95, effectively characterizing viscosity evolution with temperature. Full article

To reduce water consumption and potential formation damage associated with conventional water-based fracturing fluids while improving the proppant-carrying and flow adaptability of CO₂-based systems without relying on specialized CO₂ thickeners, a CO₂–water polymer hybrid fracturing fluid was developed using an AM/AA copolymer (poly(acrylamide-co-acrylic acid), P(AM-co-AA)) as the thickening agent for the aqueous phase. Systematic experimental investigations were conducted under high-temperature and high-pressure conditions. Fluid-loss tests at different CO₂ volume fractions show that the CO₂–water polymer hybrid fracturing fluid system achieves a favorable balance between low fluid loss and structural continuity within the range of 30–50% CO₂, with the most stable fluid-loss behavior observed at 40% CO₂. Based on this ratio window, static proppant-carrying experiments indicate controllable settling behavior over a temperature range of 20–80 °C, leading to the selection of 60% polymer-based aqueous phase + 40% CO₂ as the optimal mixing ratio. Rheological results demonstrate pronounced shear-thinning behavior across a wide thermo-pressure range, with viscosity decreasing systematically with increasing shear rate and temperature while maintaining continuous and reproducible flow responses. Pipe-flow tests further reveal that flow resistance decreases monotonically with increasing flow velocity and temperature, indicating stable transport characteristics. Phase visualization observations show that the CO₂–water polymer hybrid fracturing fluid system exhibits a uniform milky dispersed appearance under moderate temperature or elevated pressure, whereas bubble-dominated structures and spatial phase separation gradually emerge under high-temperature and relatively low-pressure static conditions, highlighting the sensitivity of phase stability to thermo-pressure conditions. True triaxial hydraulic fracturing experiments confirm that the CO₂–water polymer hybrid fracturing fluid enables stable fracture initiation and sustained propagation under complex stress conditions. Overall, the results demonstrate that the AM/AA copolymer-based aqueous phase can provide effective viscosity support, proppant-carrying capacity, and flow adaptability for CO₂–water polymer hybrid fracturing fluid over a wide thermo-pressure range, confirming the feasibility of this approach without the use of specialized CO₂ thickeners. Full article

Readily degradable low-dose hydrate inhibitors are of great significance for flow assurance in the petroleum industry. Recently, α-lipoic acid (LA) was shown to undergo ring-opening reaction via reversible addition–fragmentation chain-transfer copolymerization with acrylamides to introduce labile disulfide bonds into the stable vinyl polymer backbone. Here, LA was copolymerized with acryloyl morpholine (AM) to evaluate their performance as kinetic hydrate inhibitors. Degradability was confirmed for the copolymers with 20 mol.% LA (AM/LA20, M_n = 19 → 9 kDa) after disulfide reduction. Thermogravimetric analysis also indicated faster thermal degradation of AM/LA due to the incorporation of weaker S-S and S-C linkages. Increasing LA content reduced hydrophilicity, and the copolymers were treated with NaOH to ensure water solubility. However, at 700 ppm, poly(AM) homopolymer reduced methane consumption during hydrate growth to 54% with respect to the uninhibited system, while gas consumption for the carboxylate AM/LA20 reached 78%. An advantageous feature of LA is its carboxylic acid, allowing desired functionalities to be grafted onto the degradable copolymer. Isopropyl amine (IPAm) was coupled with LA to form an amide known to be effective during hydrate inhibition (LA(IPAm)). The copolymer AM/LA(IPAm)20 demonstrated better water solubility compared to the original AM/LA20. Furthermore, the desirable IPAm functionality allowed the hydrate inhibition to be re-established at 54%, nearly recovering the performance of the poly(AM) homopolymer. This article assesses the application of LA and LA derivatives as building blocks for degradable amide-based kinetic hydrate inhibitors by validating their degradability with material characterizations and their inhibition performance during structure I hydrate growth. Full article

Gel materials are widely used in underground mining for air leakage sealing and coal spontaneous combustion prevention. In this study, a novel self-healing carboxymethyl cellulose-modified amphiphilic polymer hydrogel with fire prevention and extinguishing capabilities is synthesized through ionic crosslinking between CMC-graft-poly(AM-co-NaA-co-BAM) and aluminum citrate (AlCit). The copolymer is constructed by grafting sodium carboxymethyl cellulose (CMC) onto an amphiphilic polymer backbone composed of acrylamide (AM), sodium acrylate (NaA), and N-benzylacrylamide (BAM), forming a dual-network structure via hydrophobic association and hydrogen bonding. The carboxymethyl cellulose-modified amphiphilic polymer demonstrates optimal viscosity-enhancing performance at a CMC content of 7.5 wt%. CMC-graft-poly(AM-co-NaA-co-BAM) demonstrated superior temperature, shear, and salt resistant performance compared with poly(AM-co-NaA-co-BAM), poly(AM-co-NaA), and CMC polymers, as well as enhanced viscoelasticity and self-healing capability. When crosslinked with AlCit, CMC-graft-poly(AM-co-NaA-co-BAM)-AlCit gel demonstrated superior viscoelastic properties and self-healing capability, as well as thermal stability, which gave the superior fire prevention and extinguishing performance for charcoal in fire extinction tests. CMC-graft-poly(AM-co-NaA-co-BAM) has abundant cross-linking sites, which lead to accelerated gelation and improved mechanical strength, while the hydrophobic microdomains acted as physical cross-linking points that interconnected polymer chains into a three-dimensional network. The hydrophobic interactions within the hydrogel are dynamically reversible. This intrinsic property allows physical cross-links to spontaneously reassociate when fracture surfaces make contact. Consequently, the material exhibits autonomous self-healing. Full article

Graft copolymers of polysaccharides with side chains of carbon-chain monomers have significant potential for a variety of practical applications. In this work, the effect of the N,N-methylenebisacrylamide (MBA) introduction stage and acrylamide concentration in microwave-assisted radical copolymerization with xanthan gum on the structure and sorption properties of the cross-linked graft copolymer was studied. It has been found that the spatial network density and average molecular weight of interstitial fragments can be controlled by varying these factors. Moderate crystallinity (<50%) and a highly developed surface of our synthesized samples were revealed using XRD and SEM. The graft copolymer exhibits the Schroeder effect; its liquid water sorption obeys Fick’s law and increases with MBA introduction at later stages and with increasing grafting degree, reaching 17.2 g/g. Studying the methylene blue sorption kinetics using pseudo-first/pseudo-second order models, a combined model and an average pseudo-order model have shown that the lower the monomer concentration in the reaction mixture and the earlier (from the onset of the reaction) the cross-linking agent is introduced, the higher the equilibrium sorption. The observed “equilibrium degree of sorption on xanthan gum vs. pseudo-order” relationship, which passes through a minimum, is explained by chemisorption and the sorbate consumption effect. An assumption is made about the prospects of using our synthesized copolymers for designing selective sorbents and ion-exchange membranes. Full article

With the increasing exploration and development of deep shale gas resources, water-based fracturing fluids face multiple challenges, including high-temperature resistance, salt tolerance, and efficient proppant transport. In this study, a zwitterionic polymer (polyAMASV) is synthesized via aqueous two-phase dispersion polymerization, using acrylamide (AM), 2-acrylamido-2-methylpropanesulfonic acid (AMPS), acrylic acid (AA), stearyl methacrylate (SMA), and 4-vinylpyridine propylsulfobetaine (4-VPPS) as monomers. The introduction of hydrophobic alkyl chains effectively adjusts the viscoelasticity of the emulsion, while the incorporation of zwitterionic units provides salt tolerance through their intrinsic anti-polyelectrolyte effect. As a result, the solutions of such copolymers exhibit stable apparent viscosity in both NaCl and CaCl₂ solutions and under high temperatures. Meanwhile, polyAMASV outperforms conventional samples across various saline environments, reducing proppant settling rates by approximately 20%. Moreover, the solutions exhibit rapid gel-breaking and low residue characteristics, ensuring effective reservoir protection. These results highlight the promising potential of polyAMASV for deep shale gas fracturing applications. Full article

A swellable magnetic polymer with high removal capacity was produced. The copolymer consisting of acrylamide and 2,4,6-triallyloxy-1,3,5-triazine was synthesized via the radical polymerization method. Previously prepared magnetic Fe₃O₄ particles with the co-precipitation method were added during the synthesis, and then the obtained composite was hydrolyzed. The composite became a swellable hydrogel after hydrolysis. The synthesized magnetic composite hydrogel polymer was used for Malachite Green (MG) and Acid Violet 19 (AV19) binary textile dye mixture removal. A derivative method was developed to calculate the individual concentration of dyes in mixture solutions. The accuracy and precision of the developed method were examined by calculating the recovery percentage (R%) and relative standard deviation (RSD%). The highest removal percentages (~99% for MG and ~100% for AV19) were achieved at the dye mixture’s natural pH (pH 4). Antibacterial tests were examined against Gram-negative and Gram-positive bacteria, and the synthesized composite hydrogel polymer showed higher activity. The FTIR, XRD, SEM, and EDS analyses were also performed to characterize the synthesized materials. Full article

To address the issues of traditional gels in high-temperature reservoir leakage plugging, such as injection–retention imbalance, poor high-temperature stability, and insufficient thixotropy, this study developed a thixotropic polymer gel system via molecular design and component optimization, aiming to achieve excellent thixotropy, high strength, and wide temperature adaptability (80–140 °C) while clarifying its gelation mechanism. First, the optimal polymer was selected by comparing the high-temperature stability and crosslinking activity of AM/AMPS copolymer (J-2), low-molecular-weight acrylamide polymers (J-3, J-4), and AM/AMPS/NVP terpolymer (J-1). Then, the phenolic crosslinking system was optimized: hexamethylenetetramine (HMTA) was chosen for controlled aldehyde release (avoiding poor stability/dehydration) and catechol for high crosslinking efficiency (enhancing strength via dense crosslinking sites). Urea–formaldehyde resin (UF) was introduced to form a “polymer-resin double network,” improving high-temperature compression resistance and long-term stability. Cyclic shear rheological tests showed the gel system had a larger hysteresis area than the polymer solution, indicating excellent thixotropy before gelation. It gelled completely at 80–140 °C (gelation time shortened with temperature). At 120 °C, its viscosity was 7500 mPa·s, storage modulus (G′) 51 Pa, and loss modulus (G″) 6 Pa, demonstrating good shear thixotropy. The final system (1% J-1, 0.3% catechol, 0.6% HMTA, 15% UF) is suitable for high-temperature reservoir leakage plugging. Full article

This study investigates the combined influence of superabsorbent polymers (SAPs) with distinct absorption kinetics and extended mixing sequences on the rheological, mechanical, and transport properties of high-performance concrete (HPC). Two SAPs—an ionic acrylamide-co-acrylic acid copolymer (SAP-P) and a non-ionic acrylamide polymer (SAP-B)—were incorporated at an internal curing level of 100%. The impact of extended mixing times (3, 5, and 7 min) following SAP addition was systematically evaluated. Results showed that longer mixing durations led to increased superplasticizer demand and higher plastic viscosity due to continued water absorption by SAPs. However, yield stress remained relatively stable owing to the dispersing effect of the added superplasticizer. Both SAPs significantly enhanced the static yield stress and improved fresh stability, as evidenced by reduced surface settlement. Despite the rheological changes, mechanical properties—including compressive and flexural strengths and modulus of elasticity—were consistently improved, regardless of mixing duration. SAP incorporation also led to notable reductions in autogenous and drying shrinkage, as well as enhanced electrical resistivity, indicating better durability performance. These findings suggest that a 3 min extended mixing time is sufficient for effective SAP dispersion without compromising performance. Full article