Search Results (15)

The unique structures and properties of natural organisms provide abundant inspiration for surface modification research in materials science. In this paper, the tribological advantages of radial ribs found on shell surfaces were combined with laser cladding to address challenges in material surface strengthening. Laser cladding technology was used to fabricate bionic units on the surface of 20CrMnTi steel. The alloy powder consisted of a Ni-based alloy with added WC particles. The influence of laser power (1.0 kW–3.0 kW) on the dimensions, microstructure, hardness, surface roughness, and tribological properties of the bionic units was investigated to enhance the tribological performance of the Ni60/WC bionic unit. The microstructure, phase composition, hardness, and tribological behavior of the bionic units were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), a microhardness tester, and a wear tester. Experimental results show that the dimensions of the bionic units increased with laser power. However, beyond a certain threshold, the growth rate of the width and height gradually slowed due to heat conduction and edge cooling effects. The microstructure primarily consisted of equiaxed and dendritic crystals, with grain refinement observed at higher laser powers. The addition of WC resulted in average hardness values of 791 HV_0.2, 819 HV_0.2, 835 HV_0.2, and 848 HV_0.2 across the samples. This enhancement in hardness was attributed to dispersion strengthening and grain refinement. Increasing the laser power also reduced the surface roughness of the bionic units, though excessively high laser power led to a roughness increase. The presence of WC altered the wear mechanism of the bionic units. Compared to the wear observed in the N60 sample, the wear amount of the WC-containing samples decreased by 73.7%, 142.1%, 157.5%, and 263.1%, respectively. Hard WC particles played a decisive role in enhancing tribological performance of the bionic unit. Full article

The corrosion behaviour of lean duplex S32101 (1.4162—X2CrMnNiN21-5-1) stainless steel was assessed in various corrosive environments relevant to the pulp and paper industry. Electrochemical techniques, including open-circuit potential measurements and cyclic polarisation, were used to evaluate the corrosion resistance of S32101 stainless steel in various acidic, saline, and industrial liquors such as black, green, and white liquors, as well as dissolved chlorine dioxide bleaching solutions. To evaluate the extent of damage and corrosion mechanisms, post-exposure surface analysis was conducted using scanning electron microscopy (SEM). The results showed that S32101 experienced pitting corrosion in chloride-containing solutions, particularly in salt and acidified-salt environments. Corrosion rates increased with rising temperatures across all solutions. The highest corrosion rate of 3.17 mm/yr was observed in the highly alkaline white liquor at 50 °C, whilst chlorine dioxide induced the least aggressive effects at all temperatures. The suitability of S32101 stainless steel in handling pulp and paper liquors is shown in its corrosion resistance against the bleaching medium and low-temperature saline solutions, but it is not recommended for prolonged exposure to high alkaline liquors or chloride-rich solutions. Full article

Mg alloy AZ31B was directly bonded to SK7 with a low alloy content, DP980 with a high Mn content, 316L with a high Cr and high Ni content by laser-gas tungsten arc welding (GTAW) and hybrid direct lap welding. The results showed that the tensile loads of AZ31B/SK7 and AZ31B/DP980 joints were 283 N/mm and 285 N/mm respectively, while the tensile load of AZ31B/316L joint was only 115 N/mm. The fracture and interface microstructures were observed using scanning electron microscopy (SEM), electron probe microanalysis (EPMA), and identified through X-ray diffractometry (XRD). For AZ31B/SK7 and AZ31B/DP980, the interface of the front reaction area and the keyhole reaction area was mainly composed of an Fe-Al phase and an Al-Mn phase. However, for AZ31B/316L, the interface of the keyhole reaction area was mainly composed of an Fe-Al phase and an Al-Mn phase, but a multi-layer composite structure consisting of the Mg₁₇Al₁₂ compound layer and eutectic layer was formed in the front reaction area, which led to a deterioration in the joint property. The influencing mechanism of Mn, Cr and Ni elements in steel on the properties and interface structure of the laser-GTAW lap joint between the Mg alloy and the steel was systematically analyzed. Full article

Fe-Mn-Cr-Ni alloys like Citomangan, delivered in the form of powders, tubular wires, and coated electrodes, are intended for welding deposition operations to create wear-resistant layers. Their main characteristic is their high capacity for surface mechanical work-hardening under high shock loads, along with high toughness and wear resistance. In order to increase the resistance to cavitation erosion, hardfacing of Duplex stainless steel X2CrNiMoN22-5-3 with Citomangan alloy was performed using a new welding technique, namely one that uses a universal TIG source adapted for manual welding with a coated electrode in pulsed current. Cavitation tests were conducted in accordance with the requirements of ASTM G32—2016 standard. Comparing the characteristic cavitation erosion parameters of the manganese austenitic layer, deposited by this new welding technique, with those of the reference steel, highlights an 8–11 times increase in its resistance to cavitation erosion. Metallographic investigations by optical microscopy and scanning electron microscopy (SEM), as well as hardness measurements, were carried out to understand the cavitation phenomena. Full article

The experimental quantification of retention factors related to the post-fire strength as well as the post-fire ductility of intentionally selected stainless steel grades applied in construction is the objective of the research presented here. These steel grades are characterized by a two-phase austenitic–ferritic microstructure of the duplex type. In this context, two mutually corresponding chromium–nickel–molybdenum steel grades are subjected to analysis, namely X2CrNiMoN22-5-3 steel belonging to the standard duplex group (DSS 22% Cr) and X2CrMnNiN21-5-1 steel belonging to the lean duplex group (LDSS). The similarities and differences in the mechanical properties exhibited by these steel grades after effective cooling, following more or less prolonged simulated fire action conforming to several development scenarios, are identified and indicated. The resistance of a given steel grade to permanent structural changes induced by the heating program proved to be the critical factor determining these properties and resulting in many cases in increased susceptibility to brittle fracture. The results obtained experimentally seem to confirm the quantitative estimates of post-fire retention factors forecast by Molkens and his team, specified for the steels exhibiting a duplex-type structure and tested by us. However, several of these estimates might be considered somewhat risky. Nevertheless, our results do not confirm the significant post-fire strengthening of steel grades belonging to the LDSS group following prior heating at a sufficiently high temperature, as reported earlier by Huang Yuner and B. Young. Full article

Seventeen new experimental filler metals from eight different alloy systems based on Fe–P–X and Mn–Fe–P–X (X = B, C, Si in various combinations) were created and experimented with. DSC analyses were performed to determine the solidus and liquidus temperatures and the melting ranges. Hardness measurements of the alloys were performed in the as-cast state. The alloys contain primary and eutectic intermetallic compounds that make them very hard with average hardness values ranging from 590 HV10 to 876 HV10. The wettability was determined at 1000 °C, 1040 °C and 1080 °C on C22 non-alloy steel and 15CrNiS6 low-alloy steel in Ar 4.6 and 78 vol% H₂-22 vol% N₂ atmospheres. The results show good wettability at T = 1080 °C in both atmospheres, as the contact angles were mostly ≤30°. Thirteen alloys exhibit very good wettability with average contact angles of ≤15.5°. Nine alloys exhibit excellent wettability with their average contact angles being ≤10°. Wettability improves at higher temperatures. The liquid alloys are reactive to solid steels and form a diffusion joint. Diffusion of P, B, C, and Si from the filler metal into the base material dealloys the composition of the melt near the joint interface. For the same reason, a continuous layer of solid solution forms on the joint interface. When brazing with filler metals rich in carbon, strong carburisation of steels can be observed near the joint. Full article

The 25Cr7Ni stainless steel alloy system is gaining increasing interest in the oil and gas industry because of its combination of high strength and corrosion resistance properties. However, very few studies on the effects of starting powder attributes and chemical composition on the as-printed properties of 25Cr7Ni stainless steel fabricated through laser-powder bed fusion (L-PBF) exist in the literature. This study examined the influence of powder attributes and chemical composition on the samples from gas atomized and water atomized 25Cr7Ni stainless steel powders, fabricated through L-PBF, on their as-printed microstructure and properties. The mechanical properties that were examined included ultimate tensile strength (UTS), elongation (%), and hardness. The corrosion behavior was also studied using linear sweep voltammetry in 3.5 wt.% NaCl solution. The evolved phases were characterized using optical and scanning electron microscopy, as well as through X-ray diffraction. The gas atomized powders, with their spherical and uniform morphology, yielded as-printed parts of higher relative densities when compared to water atomized powders, with irregular morphology due to better powder bed compaction. The higher densification obtained in the L-PBF samples from gas atomized powders translated into the highest UTS, hardness, and yield strength among the L-PBF samples from water atomized powders and wrought–annealed 25Cr7Ni stainless steel. The presence of higher amounts of N and Mn in the chemical composition of the gas atomized powders over water atomized powders promoted the presence of retained austenite in the corresponding L-PBF samples. Higher amounts of Mo, combined with austenite content, yielded a higher corrosion resistance in the L-PBF samples from the gas atomized powder than in the L-PBF samples from the water atomized powders. The latter part of the work is focused on the evaluation of simulation parameters for analyzing the fabrication procedure for the L-PBF process using Simufact software. For a given set of process parameters, Simufact provides the distortion and internal stresses developed in the printed parts as output. The present study sought to evaluate the process simulation by comparing the experimental observations in terms of the part distortion achieved in a stainless steel cube fabricated through L-PBF with Simufact process simulation obtained using the same set of process parameters. Full article

Dual phase steels combine very good corrosion resistance with relatively high values of mechanical properties. In addition, they can maintain good plastic properties and toughness at both room temperature and lower temperatures as well. Despite all the advantages mentioned above, their utility properties can be reduced by technological processing, especially by the application of the temperature cycles. As a result, in the material remain residual stresses with local stress peaks, which are quite problematic especially during cyclic loading. Moreover, determining the level and especially the distribution of such residual stresses is very difficult for duplex steels both due to the structure duality and in light of the very small width of the heat-affected zone (HAZ). This is why the paper presents the possibilities of using physical simulations to study the effect of temperature cycles in residual stresses’ magnitude and distribution, where it is possible to study the HAZ in more detail as well as on a much larger sample width due to the utilization of special samples. In the thermal–mechanical simulator Gleeble 3500, temperature-stress cycles were applied to testing samples, generating stress fields with local peaks in the testing samples. In addition, the supplied steel X2CrMnNiN21-5-1 had different phase rations in the individual directions. Therefore, as the residual stresses were measured in several directions and at the same time, it was possible to safely confirm the suitability of the used measurement method. Moreover, the effect of the stress and strain on the change of partial phases’ ratios was observed. It has been experimentally confirmed that annealing temperatures of at least 700 °C are required to eliminate local stress peaks after welding. However, an annealing temperature of 550 °C seems to be optimal to maintain sufficient mechanical properties. Full article

The spontaneously self-organizing multilayered graphite-like carbon (denoted as GLC) /TiC films with various bilayer periods in the range of 13.3–17.5 nm were deposited on silicon and 1Cr18Mn8Ni5N stainless steel substrates using closed field magnetron sputtering deposition facility. The microstructures and chemical compositions of the prepared multilayered films were characterized by scanning electron microscopy, high resolution transmission electron microscopy, X-ray diffraction and X-ray photoelectron spectroscopy respectively. The self-organizing multilayered structures in all of the films consisted of titanium carbide layers and sp²-rich carbon layers periodically alternate arrangement. The TiC contents and bilayer periods of the multilayered films can be controlled by means of adjusting of sputtering current of graphite target. Furthermore, the mechanical and tribological performances of the prepared films were appraised by nano-indentor, scratch measures, and ball-on-plate tribometer respectively. The results indicated that multilayer structure endowed the as-deposited TiC/GLC films outstanding mechanical and tribological properties, especially the multilayer film with 15.9 nm bilayer period deposited at 10 A sputtering current showed the excellent adhesion strength and hardness; Simultaneously it also exhibited the lowest average friction coefficient in the humid environment owing to its high content of sp² hybrid carbon. Full article

The article presents the mechanical properties of the austenitic stainless steel X5CrMnNiMoN16-4-4 after deformation by cold rolling and subsequent short-term tempering (deformation and partitioning (D&P) treatment). Tensile strengths of 1700–900 MPa and beyond were achieved both after work hardening and in the D&P-treated strip. The initial state of austenite in terms of grain size and pre-strengthening, as well as the selected cold rolling temperature significantly influenced the deformation-induced formation of α’ martensite and thus the flow and hardening behavior of the steel. The usage of two different rolling temperature regimes showed that the strength properties in the cold strip can be specifically adjusted. Lower deformation-induced martensite fractions enabled a larger thickness reduction of the strip without increasing the rolling force, while high deformation-induced martensite fractions led to strong hardening at low deformation levels. The D&P-treatment permits the strength of the cold-rolled strip with a predominantly austenitic microstructure to be increased to the required level. The total elongation of such a D&P strip was well over 2%. The D&P treatment of the spring steel strip is a cost-effective alternative to conventional tempering treatment. Full article

A novel two-stage technology combining vacuum electro-spark alloying (VESA) and pulsed cathodic arc evaporation (PCAE) was approbated for the deposition of TiC-based coatings in inert (Ar) and reactive (C₂H₄) atmospheres. The deposition was carried out using a TiC-NiCr-Eu₂O₃ electrode and 5140 steel substrates. Structural, elemental, and phase compositions of the deposited coatings were investigated by scanning electron microscopy, energy-dispersive spectrometry, and X-ray diffraction. The mechanical properties of the coatings were measured by nanoindentation using a 4 mN load. The tribological properties of the coatings were measured using the pin-on-disc setup in air and in distilled water at a 5 N load. The experimental data suggest that VESA coatings are characterized by surface defects, a hardness of 12.2 GPa, and a friction coefficient of 0.4. To ensure good adhesion between the VESA coating and the upper layer containing diamond-like carbon (DLC), an intermediate layer was deposited by PCAE in the Ar atmosphere. The intermediate layer had a hardness of up to 31 GPa. The upper layer of the coating ensured a low and stable friction coefficient of 0.2 and high wear resistance due to the formation of an sp²–sp³ bound carbon phase. Multilayer TiC-based coating with the upper DLC layer, in addition to high tribological properties, was characterized by the lowest corrosion current density (12 μA/cm²). Full article

The oxidation behavior of 22Cr25NiWCoCu stainless steel with 0–0.86 wt.% Nb addition was investigated at 900 °C in air. With an increase in Nb addition, the volume fraction and average particle size of Nb (C, N) increased, but the grain size decreased. The results of grazing incidence X-ray diffraction indicated that the steels with Nb additions promoted Cr₂O₃ formation. After 10–100 h of oxidation, Cr depletion occurred at the region with Nb (C, N) precipitates because of its high Cr consumption rate, leading to Fe oxide generation. Finally, after 100 h of oxidation, the outer layer of Fe₂O₃ and the inner layer of (Cr, Fe, Mn)₃O₄ were formed. Full article

The generation of a nickel-reduced, stainless spring steel strip with a thickness of 0.2 mm, producible under industrial conditions, is the aim of a transfer project together with the Institute of Metal Forming/TU BAF and the Auerhammer Metallwerk GmbH within the DFG Collaborative Research Centre (CRC) 799. The spring steel strip should exhibit a tensile strength of ≥1700 MPa in work-hardened and partitioned state. The mechanical and corrosive properties of the steel strip should be equal or better than those given for 1.4310 steel (AISI 301). The article presents the results of laboratory alloys focused on the design of steel strips, which meet the requirements for a cost-effective production. The results presented relate to steel design, microstructure formation, temperature-dependent mechanical properties, and corrosion resistance. Four alloys of the type X5CrMnNiMoN16-x-4 with manganese contents of approximately 2 to 6 wt.-percent were investigated. The austenitic steel X5CrMnNiMoN16-4-4 with TRIP/TWIP effect was selected for deformation and partitioning treatments. Its deformation-induced α’-martensite formation significantly contributes to the work hardening of the steel. A short-time annealing treatment (partitioning) further increases the strength properties. Full article

A novel medium manganese (MMn) steel with additions of Cr (18%), Ni (5%), V (1%), and N (0.3%) was developed in order to provide an enhanced corrosion resistance along with a superior strength–ductility balance. The laboratory melted ingots were hot rolled, cold rolled, and finally annealed at 1000 °C for 3 min. The recrystallized single-phase austenitic microstructure consisted of ultrafine grains (~1.3 µm) with a substantial amount of Cr- and V-based precipitates in a bimodal particle size distribution (100–400 nm and <20 nm). The properties of the newly developed austenitic MMn steel X20CrNiMnVN18-5-10 were compared with the standard austenitic stainless steel X5CrNi18-8 and with the austenitic twinning-induced plasticity (TWIP) steel X60MnAl17-1. With a total elongation of 45%, the MMn steel showed an increase in yield strength by 300 MPa and in tensile strength by 150 MPa in comparison to both benchmark steels. No deformation twins were observed even after fracture for the MMn steel, which emphasizes the role of the grain size and precipitation-induced change in the austenite stability in controlling the deformation mechanism. The potentio-dynamic polarization measurements in 5% NaCl revealed a very low current density value of 7.2 × 10⁻⁴ mA/cm² compared to that of TWIP steel X60MnAl17-1 of 8.2 × 10⁻³ mA/cm², but it was relatively higher than that of stainless steel X5CrNi18-8 of 2.0 × 10⁻⁴ mA/cm². This work demonstrates that the enhanced mechanical properties of the developed MMn steel are tailored by maintaining an ultrafine grain microstructure with a significant amount of nanoprecipitates, while the high corrosion resistance in 5% NaCl solution is attributed to the high Cr and N contents as well as to the ultrafine grain size. Full article

The effect of annealing temperature (1000–1150 °C) on the microstructure evolution, mechanical properties, and pitting corrosion behavior of a newly developed novel lean duplex stainless steel with 20.53Cr-3.45Mn-2.08Ni-0.17N-0.31Mo was studied by means of optical metallographic microscopy (OMM), scanning electron microscopy (SEM), magnetic force microscopy (MFM), scanning Kelvin probe force microscopy (SKPFM), energy dispersive X-ray spectroscopy (EDS), uniaxial tensile tests (UTT), and potentiostatic critical pitting temperature (CPT). The results showed that tensile and yield strength, as well as the pitting corrosion resistance, could be degraded with annealing temperature increasing from 1000 up to 1150 °C. Meanwhile, the elongation at break reached the maximum of 52.7% after annealing at 1050 °C due to the effect of martensite transformation induced plasticity (TRIP). The localized pitting attack preferentially occurred at ferrite phase, indicating that the ferrite phase had inferior pitting corrosion resistance as compared to the austenite phase. With increasing annealing temperature, the pitting resistance equivalent number (PREN) of ferrite phase dropped, while that of the austenite phase rose. Additionally, it was found that ferrite possessed a lower Volta potential than austenite phase. Moreover, the Volta potential difference between ferrite and austenite increased with the annealing temperature, which was well consistent with the difference of PREN. Full article