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243 Results Found

  • Article
  • Open Access
3 Citations
2,159 Views
17 Pages

Microscopic and Mechanical Characterization of Co-Cr Dental Alloys Joined by the TIG Welding Process

  • Andreja Carek,
  • Ljerka Slokar Benić,
  • Vatroslav Bubalo and
  • Nika Kosović

22 May 2023

Due to their good mechanical and other properties, cobalt-chromium alloys (Co-Cr) are often used in prosthetic therapy. The metal structures of prosthetic works can be damaged and break, and depending on the extent of the damage, they can be re-joine...

  • Article
  • Open Access
20 Citations
3,261 Views
22 Pages

15 July 2022

The welding experiments and numerical simulation analysis of dissimilar magnesium alloy AZ61-AM60 were carried out by TIG and A-TIG methods. The mathematical model of welding pool under three-dimensional transient moving heat source has been establis...

  • Article
  • Open Access
9 Citations
3,318 Views
14 Pages

Arc Characteristics and Welding Process of Laser K-TIG Hybrid Welding

  • Hongchang Zhang,
  • Jiang Yu,
  • Zixiao Zhang,
  • Jianguo Gao,
  • Zhaofang Su,
  • Zhaorong Sun and
  • Yinan Li

3 July 2022

The Q235 steel plate butt joint was successfully welded by the laser K-TIG hybrid welding method. The effects of hybrid welding process parameters such as welding current, the distance between heat sources, laser power, laser defocusing amount, and w...

  • Article
  • Open Access
7 Citations
7,111 Views
18 Pages

10 May 2018

Visual inspection through image processing of welding and shot-peened surfaces is necessary to overcome equipment limitations, avoid measurement errors, and accelerate processing to gain certain surface properties such as surface roughness. Therefore...

  • Article
  • Open Access
1 Citations
2,571 Views
20 Pages

Investigation of the Mechanism of Powder Pool Coupled Activating TIG Welding

  • Yong Huang,
  • Boyang Wang,
  • Jianhang Guo,
  • Ding Fan and
  • Shurong Yu

23 April 2023

As a highly effective welding method, PPCA-TIG (Powder Pool Coupled Activating Flux–Tungsten Inert Gas) welding aims to achieve automated activation of TIG welding through the use of suitable activating fluxes. However, due to the unique transi...

  • Article
  • Open Access
43 Citations
10,708 Views
17 Pages

Optimizing the Parameters of TIG-MIG/MAG Hybrid Welding on the Geometry of Bead Welding Using the Taguchi Method

  • Cristian Fin Schneider,
  • Camila Pereira Lisboa,
  • Rodrigo De Almeida Silva and
  • Richard Thomas Lermen

The main aim of this work was to evaluate the influence and optimize the factors of the TIG-MIG/MAG hybrid welding process on the geometry of the weld bead. An experimental design using the Taguchi methodology (robust design method) was used to condu...

  • Article
  • Open Access
36 Citations
7,852 Views
14 Pages

29 March 2020

Recent developments in artificial intelligence (AI) modeling tools allows for envisaging that AI will remove elements of human mechanical effort from welding operations. This paper contributes to this development by proposing an AI tungsten inert gas...

  • Article
  • Open Access
12 Citations
6,419 Views
14 Pages

Research and Development of a Novel TIG Welding Torch for Joining Thin Sheets

  • Ngo Huu Manh,
  • Nguyen Van Anh,
  • Nguyen Van Tuan,
  • Bin Xu and
  • Murata Akihisa

3 December 2019

This paper aims to develop a novel tungsten inner gas (TIG) welding torch in order to join thin sheets efficiently. Using a narrowing nozzle (constricted nozzle) inside a conventional TIG torch can critically improve the position accuracy of the tung...

  • Article
  • Open Access
24 Citations
3,455 Views
15 Pages

Numerical Simulation of Arc and Droplet Behaviors in TIG-MIG Hybrid Welding

  • Yu Han,
  • Ji Chen,
  • Haijun Ma,
  • Xinyu Zhao,
  • Chuansong Wu and
  • Jinqiang Gao

12 October 2020

Tungsten inert gas-metal inert gas hybrid welding (TIG-MIG) combines the advantages of tungsten and metal inert gas welding. It can efficiently produce high-quality weld joints that meet modern manufacturing quality and efficiency requirements. Based...

  • Article
  • Open Access
22 Citations
5,870 Views
15 Pages

Effect of Heat Input on Weld Formation and Tensile Properties in Keyhole Mode TIG Welding Process

  • Zhenyu Fei,
  • Zengxi Pan,
  • Dominic Cuiuri,
  • Huijun Li,
  • Bintao Wu,
  • Donghong Ding and
  • Lihong Su

7 December 2019

Keyhole mode Tungsten Inert Gas (K-TIG) welding is a novel advanced deep penetration welding technology which provides an alternative to high power density welding in terms of achieving keyhole mode welding. In order to facilitate welding procedure o...

  • Article
  • Open Access
26 Citations
3,308 Views
10 Pages

21 June 2021

In this paper, 8.0 mm thickness 2205 duplex stainless steel (DSS) workpieces were welded with a keyhole tungsten inert gas (K-TIG) welding system under different welding speeds. After welding, the morphologies of the welds under different welding spe...

  • Article
  • Open Access
3 Citations
2,963 Views
21 Pages

The P91 martensitic steel and 304L austenitic stainless steels are two mainly used structural steels in power plants. The major problem in conventional multipass tungsten inert gas (TIG) welding of P91/304L steel is high heat input and joint distorti...

  • Article
  • Open Access
4 Citations
2,160 Views
17 Pages

11 September 2023

Large residual stress of 2219 aluminum alloy induced by Tungsten Inert Gas (TIG) welding decreases its service performances. Shot peening was adopted to decrease the residual stress of TIG welding. Numerical models of TIG welding and shot peening wer...

  • Article
  • Open Access
4 Citations
2,502 Views
13 Pages

Real-Time Penetration Recognition Based on Voltage Signal in K-TIG Welding

  • Huizhong Bai,
  • Na Ni,
  • Yingna Wu,
  • Rui Yang and
  • Guangping Xie

22 June 2023

This paper focuses on discerning the melting state of keyhole tungsten inert gas (K-TIG) welding, a promising welding technique still considered a novelty. In order to achieve this goal, a sensing system is established to collect voltage signals duri...

  • Article
  • Open Access
12 Citations
5,560 Views
17 Pages

Effect of Fast-Frequency Pulsed Current Parameters on FFP-TIG Arc Behavior and Its Implications for Inconel 718 Welding

  • Jianwen Wu,
  • Zhenmin Wang,
  • Zeguang Zhu,
  • Wenyan Fan,
  • Sanbao Lin,
  • Xiaoyu Cai,
  • Jiyu Tian and
  • Chunfu Guo

26 April 2023

Tungsten inert gas (TIG) is currently one of the most widely applied welding technologies. However, the arc energy divergence and high heat input of conventional TIG can lead to welding defects in heat-input-sensitive alloys (such as Inconel 718). In...

  • Article
  • Open Access
30 Citations
4,319 Views
20 Pages

Comparative Study of FSW, MIG, and TIG Welding of AA5083-H111 Based on the Evaluation of Welded Joints and Economic Aspect

  • Mohamed I. A. Habba,
  • Naser A. Alsaleh,
  • Takwa E. Badran,
  • Mohamed M. El-Sayed Seleman,
  • Sabbah Ataya,
  • Ahmed E. El-Nikhaily,
  • Akrum Abdul-Latif and
  • Mohamed M. Z. Ahmed

20 July 2023

Selecting an economically suitable welding technique and optimizing welding parameters to obtain high joint quality is considered a challenge for expanding the 5xxx aluminum alloy series in various industrial applications. This work aims to investiga...

  • Article
  • Open Access
7 Citations
2,956 Views
16 Pages

5 August 2024

Keyhole tungsten inert gas (keyhole TIG) welding is renowned for its advanced efficiency, necessitating a real-time defect detection method that integrates deep learning and enhanced vision techniques. This study employs a multi-layer deep neural net...

  • Article
  • Open Access
4 Citations
2,446 Views
12 Pages

11 March 2024

This work aimed to compare the quality and properties of the welded joints of AMg6 aluminium alloy produced via conventional TIG welding with the properties of those produced with flux backing tape. This study focussed on the relative length of oxide...

  • Article
  • Open Access
9 Citations
2,366 Views
20 Pages

Numerical Simulation of Layered Bimetallic ZChSnSb8Cu4/Steel TIG-MIG Hybrid Welding Based on Simufact

  • Hao Guo,
  • Chenkang Fan,
  • Shufeng Yang,
  • Jianmei Wang,
  • Wenle Pei and
  • Zhibing Chu

29 July 2023

Considering the problem of the weak bonding interface structure between the rolling mill oil and film bearing bushings of Babbitt alloy and steel substrate, a numerical simulation of the layered bimetallic ZChSnSb8Cu4/steel by tungsten inert gas (TIG...

  • Article
  • Open Access
22 Citations
4,589 Views
19 Pages

Experimental and Numerical Analysis on TIG Arc Welding of Stainless Steel Using RSM Approach

  • Sasan Sattarpanah Karganroudi,
  • Mahmoud Moradi,
  • Milad Aghaee Attar,
  • Seyed Alireza Rasouli,
  • Majid Ghoreishi,
  • Jonathan Lawrence and
  • Hussein Ibrahim

19 October 2021

This study involves the validating of thermal analysis during TIG Arc welding of 1.4418 steel using finite element analyses (FEA) with experimental approaches. 3D heat transfer simulation of 1.4418 stainless steel TIG arc welding is implemented using...

  • Article
  • Open Access
20 Citations
7,243 Views
12 Pages

18 May 2017

Laser-TIG (tungsten inert gas) hybrid welding process is applied to produce stable back beads in the first layer during one-side multilayer welding. To explain why stable back beads can be formed, a comparison is conducted between single TIG and lase...

  • Article
  • Open Access
12 Citations
7,125 Views
14 Pages

21 November 2018

The usage of AISI/SAE 304L austenitic and 420 martensitic stainless steels is receiving greater interest especially in the defence and navy industries. 304L stainless steels exhibit excellent resistance to oxidizing media, while martensitic 420 alloy...

  • Article
  • Open Access
2,044 Views
15 Pages

Electro-Thermo-Mechanical Integrity of Electric Vehicle Battery Interconnects Using Micro-TIG Welding

  • Ahmad Akmal Abd Manan,
  • Amalina Amir,
  • Nurliyana Mohamad Arifin and
  • Ervina Efzan Mhd Noor

The fabrication of welded joints in steel sheets has become a focal point, especially in meeting the demands for interconnections within battery packs for electric vehicles (EVs). This study delves into the impact arising from the initiation arc duri...

  • Article
  • Open Access
7 Citations
2,620 Views
11 Pages

The new alloying concept of multi-element systems with defined entropy (HEA—high-entropy alloy; MEA—medium-entropy alloy) is gaining increasing importance in materials research. Significantly improved properties or combinations of propert...

  • Article
  • Open Access
4 Citations
2,006 Views
12 Pages

An Investigation into the Microstructures and Mechanical Properties of a TIG Welding Joint in Ti-4Al-2V Titanium Alloy

  • Yao Chen,
  • Xiao Liu,
  • Zhendi Zhang,
  • Kaiqing Wang,
  • Shanglin Zhang,
  • Bingnan Qian,
  • Jun Wu and
  • Li Wang

19 May 2024

The Ti-4Al-2V (wt. %) titanium alloy has garnered widespread applications across diverse fields due to its exceptional strength-to-weight ratio, high toughness, specific strength, and corrosion resistance. The welding of Ti-4Al-2V titanium alloy comp...

  • Proceeding Paper
  • Open Access
1 Citations
2,408 Views
5 Pages

Cost Estimation and Parametric Optimization for TIG Welding Joints in Dissimilar Metals Using Linear Regression Algorithm

  • Ghulam Ameer Mukhtar,
  • Sana Shehzadi,
  • Abdullah Sajid,
  • Jam Muhammad Talha Laar,
  • Syed Ali Taqi,
  • Rana Muhammad Usman and
  • Fakhar ul Hasnain

19 September 2023

This study investigated the use of the linear regression algorithm (LRA) for estimating the cost of tungsten inert gas (TIG) welding of dissimilar metals, specifically, stainless steel 304 and aluminum 2024. Various cost analysis parameters, includin...

  • Article
  • Open Access
251 Views
18 Pages

Study on the Flow Behavior of Molten Pool in K-TIG Welding of Invar 36 and Stainless Steel Dissimilar Materials

  • Chunsi Li,
  • Peng Xu,
  • Yonggang Du,
  • Jiayuan Li,
  • Hongbing Liu,
  • Fei Wang,
  • Bowei He and
  • Yang Xuan

4 January 2026

The paper investigates the arc behavior and molten metal flow during Keyhole tungsten inert gas (K-TIG) welding of dissimilar materials, Invar 36 and stainless steel (types 304, 316, 309, and 310) specifically. A high-speed camera was used to capture...

  • Article
  • Open Access
12 Citations
2,776 Views
21 Pages

13 October 2021

For a low cost, there are industrial infrared monitoring systems used for imperfection detection and identification in welded joints. The key drawback that impedes real life industrial applications is the low spatial resolution, as well as the tempor...

  • Article
  • Open Access
12 Citations
2,282 Views
14 Pages

7 August 2022

In this paper, the S32101 duplex stainless steel welded joints were produced by a K-TIG welding system. The weld geometry parameters under different welding speeds were analyzed by combining the morphological characteristics of the keyhole. The micro...

  • Article
  • Open Access
2 Citations
3,125 Views
11 Pages

Research on the Formation, Microstructure, and Properties of 304 Stainless Steel AC-DC Hybrid TIG Welding

  • Ying Ye,
  • Bairu Yang,
  • Yonghui Yang,
  • Zihan Pan,
  • Chao Chen and
  • Xinlong Zhang

16 June 2023

In this work, a new welding method, AC-DC hybrid TIG welding, is used to weld 304 stainless steel. Research on the formation, microstructure, and properties of 304 stainless-steel welded joints are studied by using optical microscope and microhardnes...

  • Article
  • Open Access
1,298 Views
16 Pages

22 August 2025

A longitudinal magnetic field provides a new method for regulating the plasma velocity, pressure field, and temperature field of the TIG welding arc. However, the mechanism of action of the longitudinal magnetic field remains poorly understood. In or...

  • Article
  • Open Access
12 Citations
3,359 Views
15 Pages

Effects of Heat Input on Weld Microstructure and Properties in Keyhole TIG Welding of Invar 36 Alloy

  • Hongbing Liu,
  • Shanhui Lv,
  • Yang Xuan,
  • João Pedro Oliveira,
  • Norbert Schell,
  • Jiajia Shen,
  • Jingyu Deng,
  • Yuhua Wang and
  • Jin Yang

12 May 2023

The Invar alloy is widely used for aircraft wing mould manufacturing. In this work, keyhole-tungsten inert gas (K-TIG) butt welding was used to join 10 mm thick Invar 36 alloy plates. The effect of heat input on the microstructure, morphology and mec...

  • Article
  • Open Access
21 Citations
5,965 Views
13 Pages

4 July 2018

The tungsten inert gas (TIG) welding method most commonly used to weld ferrous metals, nonferrous metals, and other metals since it is simple, easily implemented, and achieves consistent high-quality welds. In this study, butt joints produced between...

  • Article
  • Open Access
7 Citations
2,275 Views
11 Pages

30 December 2022

In order to improve the poor weldability and low quality of welded joints during the welding of magnesium alloys, a longitudinal magnetic field is introduced in the welding process of A-TIG welding with a fixed magnetic field frequency (30 Hz) and ma...

  • Article
  • Open Access
1,140 Views
12 Pages

6 July 2025

Stainless steel, due to its exceptional comprehensive properties, has been widely adopted as the primary material for liquid cargo tank containment systems and pipelines in liquefied natural gas (LNG) carriers. However, challenges such as hot crackin...

  • Article
  • Open Access
2 Citations
2,326 Views
27 Pages

Effect of Nano TiO2 Flux on Depth of Penetration and Mechanical Properties of TIG-Welded SA516 Grade 70 Steel Joints—An Experimental Investigation

  • Rakesh Narayanan,
  • Krishnaswamy Rameshkumar,
  • Arangot Sumesh,
  • Balakrishnan Shankar and
  • Dinu Thomas Thekkuden

3 April 2025

This research investigates the application of activated tungsten inert gas (A-TIG) welding on boiler grade SA516 Grade 70 carbon steel using nano titanium dioxide (TiO2) nano flux to enhance weld penetration depth, microstructure, and mechanical prop...

  • Article
  • Open Access
14 Citations
4,590 Views
12 Pages

Metal Oxide Nanoparticle-Based Coating as a Catalyzer for A-TIG Welding: Critical Raw Material Perspective

  • Sebastian Balos,
  • Miroslav Dramicanin,
  • Petar Janjatovic,
  • Ivan Zabunov,
  • Damjan Klobcar,
  • Matija Busic and
  • Maria Luisa Grilli

15 May 2019

Besides a wide application in corrosion protection, wear resistance increase, providing thermal properties and power conversion, oxide coatings have found an alternative application in welding technology as catalysts of the tungsten inert gas (TIG) w...

  • Article
  • Open Access
1 Citations
1,470 Views
17 Pages

Inconel 600 alloy has gained consideration as a favourable material for heat and power applications, particularly in turbine blades, due to its superior mechanical behaviour encompassing strength, toughness, oxidation resistance, and ductility. Tungs...

  • Article
  • Open Access
4 Citations
2,500 Views
21 Pages

6 July 2023

This article presents the results of a study on the distribution of weld distortion in thin-walled components made of 17-4 PH steel, resulting from TIG (Tungsten Inert Gas) welding. Both manual and automatic welding processes were examined. Physical...

  • Article
  • Open Access
1 Citations
2,885 Views
28 Pages

Supervised Machine Learning Models for Predicting SS304H Welding Properties Using TIG, Autogenous TIG, and A-TIG

  • Subhodwip Saha,
  • Barun Haldar,
  • Hillol Joardar,
  • Santanu Das,
  • Subrata Mondal and
  • Srinivas Tadepalli

1 June 2025

This investigation explores the application of supervised machine learning regression approaches to predict various responses, including penetration, bead width, bead height, hardness, ultimate tensile strength, and percentage elongation in autogenou...

  • Article
  • Open Access
2 Citations
912 Views
19 Pages

16 April 2025

The Invar steel molten pool is characterized by low fluidity of the molten pool due to high tension, which hinders the escape of gases and exacerbates the formation of porosity defects. In this study, the influences of different welding process param...

  • Article
  • Open Access
32 Citations
5,553 Views
20 Pages

12 July 2019

Finite element (FE) analysis of welding residual stress and deformation is one of the essential stages in the manufacturing process of mechanical structures and parts. It aids in reducing the production cost, minimizing errors, and optimizing the man...

  • Article
  • Open Access
3 Citations
1,932 Views
15 Pages

Effect of Inconel 718 Filler on the Microstructure and Mechanical Properties of Inconel 690 Joint by Ultrasonic Frequency Pulse Assisted TIG Welding

  • Ke Han,
  • Xin Hu,
  • Xinyue Zhang,
  • Hao Chen,
  • Jinping Liu,
  • Xiaodong Zhang,
  • Peng Chen,
  • Hongliang Li,
  • Yucheng Lei and
  • Jinhui Xi

11 June 2024

Ultrasonic frequency pulse assisted TIG welding (UFP-TIG) experiments were conducted to join Inconel 690 alloy (IN690) by adding Inconel 718 alloy (IN718) as the filler. The effect of the filler on the microstructure, mechanical properties, and ducti...

  • Article
  • Open Access
10 Citations
3,396 Views
16 Pages

Taguchi, Grey Relational Analysis, and ANOVA Optimization of TIG Welding Parameters to Maximize Mechanical Performance of Al-6061 T6 Alloy

  • Hugo Rojas,
  • Zully Vargas,
  • Socorro Valdez,
  • Manuel Serrano,
  • Adrián del Pozo and
  • Ma. Alcántara

This study presents a comprehensive investigation into optimizing Tungsten Inert Gas (TIG) welding parameters to enhance the mechanical performance of the widely used Al-6061 T6 alloy, specifically in a double V joint configuration with a plate thick...

  • Article
  • Open Access
5 Citations
2,100 Views
9 Pages

31 October 2023

The need to modify removable partial dentures equipped with a metal framework in order to add other prosthetic teeth to replace natural teeth lost by the patient could lead to laboratory procedures so complex as to require the creation of new prosthe...

  • Article
  • Open Access
9 Citations
3,902 Views
13 Pages

Influence of Surface Preparation on Cracking Phenomena in TIG-Welded High and Medium Entropy Alloys

  • Tim Richter,
  • Marcel Giese,
  • Michael Rhode,
  • Dirk Schroepfer,
  • Thomas Michael and
  • Tobias Fritsch

Multi-element systems with defined entropy (HEA—high entropy alloy or MEA—medium entropy alloy) are rather new material concepts that are becoming increasingly important in materials research and development. Some HEA systems show signifi...

  • Article
  • Open Access
7 Citations
5,081 Views
23 Pages

3 May 2019

This work provides a comprehensive investigation of multi-walled carbon nanotubes (MWCNTs) inducement in weldment and their apparent effect on the microstructure, %elongation and ultimate fracture behavior of Al-Mg-Si alloy referring modified tungste...

  • Article
  • Open Access
23 Citations
5,190 Views
11 Pages

11 March 2020

The welding market is changing globally, becoming eco-friendly, robotized and automated. The tungsten inert gas welding (TIG) process is indispensable in industries that require high-quality welds with the absence of spatter and fumes. However, the p...

  • Article
  • Open Access
18 Citations
8,915 Views
13 Pages

1 April 2018

Duplex stainless steels are gaining greater interest due to their increasing amounts of application fields. Accordingly, there is a need for awareness of problems associated with improper microstructural distributions such as δ-ferrite (delta-ferrite...

  • Article
  • Open Access
5 Citations
3,076 Views
11 Pages

Characterization of Friction Stir and TIG Welded CK45 Carbon Steel

  • Mohammadreza Rafati,
  • Amir Mostafapour,
  • Hossein Laieghi,
  • Mahesh Chandra Somani and
  • Jukka Kömi

23 July 2021

The present paper aims to compare the microstructural and mechanical properties of CK45 carbon steel plates, joined by friction stir (FSW) and tungsten inert gas (TIG) welding methods. Besides visual inspection, the welded joints and the base materia...

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