Search Results (237)

This critical review synthesizes evidence on the multifactorial coupling mechanisms and time-dependent evolution of lateral pressure in concrete formworks, addressing significant limitations in current design standards (GB50666, CIRIA 108, ACI 347). Through a structured analysis of 60+ experimental and theoretical studies, we establish that lateral pressure is governed by nonlinear interactions between concrete rheology, casting dynamics, thermal conditions, and formwork geometry. The key findings reveal that (1) casting rate increments >5 m/h amplify peak pressure by 15–27%, while SCC thixotropy (Athix > 0.5) reduces it by 15–27% at <5 m/h; (2) secondary vibration induces 52–61% pressure surges through liquefaction; and (3) sections with a width >2 m exhibit 40% faster pressure decay due to arching effects. (4) Temporal evolution follows three distinct phases—rapid rise (0–2 h), slow decay (2–10 h), and sharp decline (>10 h)—with the temperature critically modulating transition kinetics. Crucially, the existing codes inadequately model temperature dependencies, SCC/HPC rheology, and high-speed casting (>10 m/h). This work proposes a parameter-specific framework integrating rheological thresholds (Athix, Rstr), casting protocols, and real-time monitoring to enhance standard accuracy, enabling an optimized formwork design and risk mitigation in complex scenarios, such as water conveyance construction and slipforming. Full article

The accumulation of end-of-life tires and the rapid increase in demolition activities pose significant environmental and waste-management challenges. The redevelopment of construction materials incorporating this waste is a potentially promising strategy for minimizing environmental impact while promoting the principles of a circular economy. This study investigates the performance of self-compacting concrete (SCC) incorporating up to 20% rubber aggregates (sand and gravel) and 40% recycled concrete aggregate (RCA) for non-structural applications. A series of tests was conducted to assess fresh and hardened properties, including flowability, compressive strength, tensile strength, flexural strength, water absorption, and density. The results indicated that increasing RCA content reduced density and compressive strength, while tensile and flexural strengths were only moderately affected. Response surface methodology (RSM), utilizing a Box–Behnken design, was employed to optimize compressive, tensile, and flexural strength responses. Statistical analysis was used to identify the optimal mix proportions, which balance the mechanical performance and sustainability of SCC with recycled components. Mixtures incorporating moderate rubber content—specifically, 5–5.5% sand rubber and 0–6% coarse rubber—and 40% recycled-concrete aggregate (RCA) achieved the highest predicted performance, with compressive strength ranging from 20.00 to 28.26 MPa, tensile strength from 2.16 to 2.85 MPa, and flexural strength reaching 5.81 MPa, making them suitable for sidewalks and walkways. Conversely, mixtures containing higher rubber proportions (5.5–20% sand rubber and 20% coarse rubber) combined with the same RCA level (40%) showed the lowest mechanical performance, with compressive strength between 5.2 and 10.08 MPa, tensile strength of 1.05–1.41 MPa, and flexural strength from 2.18 to 3.54 MPa. These findings underscore the broad performance range achievable through targeted optimization. They confirm the viability of recycled materials for producing environmentally friendly SCC in non-structural applications. Full article

This present study proposes different machine learning-based predictors for the assessment of the residual compressive strength of Self-Compacting Concrete (SCC) subjected to high temperatures. The investigation is based on several literature algorithmic approaches based on Artificial Neural Networks with distinct training algorithms (Bayesian Regularization, Levenberg–Marquardt, Scaled Conjugate Gradient, and Resilient Backpropagation), Support Vector Regression, and Random Forest methods. A training database of 150 experimental data points is derived from a careful literature review, incorporating temperature (20–800 °C), geometric ratio (height/diameter), and corresponding compressive strength values. A statistical analysis revealed complex non-linear relationships between variables, with strong negative correlation between temperature and strength and heteroscedastic data distribution, justifying the selection of advanced machine learning techniques. Feature engineering improved model performance through the incorporation of quadratic terms, interaction variables, and cyclic transformations. The Resilient Backpropagation algorithm demonstrated superior performance with the lowest prediction errors, followed by Bayesian Regularization. Support Vector Regression achieved competitive accuracy despite its simpler architecture. Experimental validation using specimens tested up to 800 °C showed a good reliability of the developed systems, with prediction errors ranging from 0.33% to 23.35% across different temperature ranges. Full article

The growing application of carbon fiber-reinforced polymers (CFRPs) in construction opens new possibilities for replacing traditional materials such as steel, particularly in strengthening and retrofitting concrete structures. CFRP materials offer notable advantages, including high tensile strength, low self-weight, corrosion resistance, and the ability to be tailored to complex geometries. This paper provides a comprehensive review of current technologies used to strengthen concrete columns, with a particular focus on the application of fiber-reinforced polymer (FRP) tubes in composite column systems. The manufacturing processes of FRP composites are discussed, emphasizing the influence of resin types and fabrication methods on the mechanical properties and durability of composite elements. This review also analyzes how factors such as fiber type, orientation, thickness, and application method affect the load-bearing capacity of both newly constructed and retrofitted damaged concrete elements. Furthermore, the paper identifies research gaps concerning the use of perforated CFRP tubes as internal reinforcement components. Considering the increasing interest in innovative column strengthening methods, this paper highlights future research directions, particularly the application of perforated CFRP tubes combined with external composite strengthening and self-compacting concrete (SCC). Full article

This study systematically investigates the utilization of marble industry waste—waste marble powder (WMP) as partial cement replacement and waste marble aggregates (WMA) as partial fine aggregate replacement—in self-compacting concrete (SCC). A detailed experimental program evaluated the effects of various replacement levels (5%, 10%, and 20% for WMP; 20%, 30%, and 40% for WMA) on compressive strength and durability, particularly resistance to aggressive sulfuric acid environments. Results indicated that a 5% WMP replacement increased compressive strength by 4.9%, attributed primarily to the filler effect, whereas higher levels (10–20%) led to strength reductions due to limited pozzolanic activity and cement dilution. In contrast, WMA replacement consistently enhanced strength (maximum increase of 11.5% at 30% substitution) due to improved particle packing and aggregate-paste interface densification. Durability tests revealed significantly reduced compressive strength losses and mass loss in marble-containing mixtures compared to control samples, with optimal acid resistance observed at 20% WMP and 40% WMA replacements. A comprehensive life cycle assessment demonstrated notable reductions in environmental impacts, including up to 20% decreases in Global Warming Potential (GWP) at 20% WMP replacement. A desirability-based eco-cost-mechanical optimization—simultaneously integrating mechanical strength, environmental indicators, and production cost—identified the 10% WMP substitution mix as the most sustainable option, achieving optimal balance among key performance criteria. These findings underscore the significant potential for marble waste reuse in SCC, promoting environmental sustainability, resource efficiency, and improved concrete durability in chemically aggressive environments. Full article

Alkali-activated binders (AAB) are a suitable and sustainable alternative to ordinary Portland cement (OPC), with reductions in natural resource usage and environmental emissions in regions where the necessary industrial residues are available. Despite its potential, the lack of mix design methods still limits its applications. This paper proposes a systematic parametric validation for AAB mix design applied to pastes and concretes, valorizing steel slag as precursors. The composed binders are based on coal fly ash (FA) and Basic Oxygen Furnace (BOF) steel slag. These precursors were activated with sodium silicate (Na₂SiO₃) and sodium hydroxide (NaOH) alkaline solutions. A parametric investigation was performed on the mix design parameters, sweeping the (i) alkali content from 6% to 10%, (ii) silica modulus (SiO₂/Na₂O) from 0.75 to 1.75, and (iii) ash-to-slag ratios in the proportions of 75:25 and 50:50, using parametric intervals retrieved from the literature. These variations were analyzed using response surface methodology (RSM) to develop a mechanical model of the compressive strength of the hardened paste. Flowability, yield stress, and setting time were evaluated. Statistical analyses, ANOVA and the Duncan test, validated the model and identified interactions between variables. The concrete formulation design was based on aggregates packing analysis with different paste contents (from 32% up to 38.4%), aiming at self-compacting concrete (SCC) with slump flow class 1 (SF1). The influence of the curing condition was evaluated, varying with ambient and thermal conditions, at 25 °C and 65 °C, respectively, for the initial 24 h. The results showed that lower silica modulus (0.75) achieved the highest compressive strength at 80.1 MPa (28 d) for pastes compressive strength, densifying the composite matrix. The concrete application of the binder achieved SF1 fluidity, with 575 mm spread, 64.1 MPa of compressive strength, and 26.2 GPa of Young’s modulus in thermal cure conditions. These findings demonstrate the potential for developing sustainable high-performance materials based on parametric design of AAB formulations and mix design. Full article

Self-compacting concrete (SCC) is an innovative building material that is distinguished by its ability to flow and fill forms without the need for mechanical vibration. The aim of this research was to determine the effect of different types of fibres—steel, glass, and polypropylene—on the properties of both the fresh mix (consistency, density, air content, and viscosity) and the hardened concrete (compressive strength, tensile strength in bending, density, water absorption, and frost resistance). Attention was also paid to CO₂ emissions associated with cement production and the potential of their reduction by using alternative materials. The results of the conducted research demonstrate that, in terms of enhancing the mechanical properties of self-compacting concrete (SCC), the incorporation of glass fibres (GFs) leads to the most significant improvements in compressive and flexural strength—by 1.6% and 29.2%, respectively. Therefore, these fibres can be recommended for use in high-performance structural applications, such as precast elements, load-bearing components, and structures subjected to dynamic loading. Polypropylene fibres (PPFs), owing to their ability to reduce water absorption by 7.3%, may be suitable for elements exposed to high humidity and shrinkage risk, such as tunnels, fire-resistant barriers, or insulating layers. Steel fibres (SFs), in turn, have proven particularly effective in SCC used for industrial flooring and other elements exposed to cyclic dynamic loads. Full article

The dosage of mineral powder has a complex influence on the compressive strength of self-compacting concrete, among which the pore structure is a key determining factor. This study investigated the effects of different dosages of mineral powder (0%, 5%, 10%, 20%, and 30%) on the workability, mechanical properties, and pore distribution in C80 self-compacting concrete. The research results show that an appropriate dosage of mineral powder (0–20%) can significantly improve the spreadability and fluidity of C80 self-compacting concrete. This phenomenon is mainly attributed to the shape effect and micro-aggregate effect of mineral powder, which improve the fluidity of concrete, reduce the viscosity of the paste, and thereby increase the spreadability and gap-passing rate. By testing the BSD-PS1/2 series fully automatic specific surface area and pore size analyzer, we found that there are columnar pores and ink bottle-shaped pores in C80 self-compacting concrete, as well as a small amount of plate-like slit structures. Our observations with an SEM scanning electron microscope revealed that the width of micro-cracks and micro-holes is between 1 and 5 μm and the diameter is between 3 and 10 μm. These microstructures may have an impact on the mechanical properties of the structure. By applying fractal theory and low-temperature liquid nitrogen adsorption tests, this study revealed the relationship between the fractal characteristics of internal pores in C80 self-compacting concrete and the dosage of mineral powder. The results show that with the increase in mineral powder dosage, the fractal dimension first decreases and then increases, reflecting the change rule of the complexity of pore structure first decreasing and then increasing. When the dosage of mineral powder is about 20%, the compressive strength of SCC reaches the maximum value, and this dosage range should be considered in engineering design. Full article

This article presents the results of a study on the influence of a three-level dispersed composition of the clinker component of a binder, which includes coarse, medium, and fine fractions, on the physical and mechanical properties of self-compacting concrete (SCC). One of the current challenges in SCC technology is enhancing its durability and resistance to aggressive environments while maintaining self-consolidating properties. Addressing this challenge holds significant engineering importance, especially for infrastructure under freeze–thaw cycles and chemical exposure. The work aimed to determine the optimal polyfractional composition that ensures the maximum packing density of cement binder particles and to assess the changes in the operational characteristics of SCC. A software and calculation complex featuring a three-dimensional modeling algorithm, Drop and Roll, was used to select the optimal composition. Experimental studies were conducted for mixtures with varying fraction contents, differing in average particle sizes of 12 μm, 6.6 μm, and 4.9 μm. It was found that the optimum composition, consisting of 15% of the 1500 cm²/g fraction, 75% of the 3000 cm²/g fraction, and 10% of the 4500 cm²/g fraction, contributes to an increase in compressive strength of 26%, bending strength of 10%, a times two increase in freeze-thaw resistance, a decrease in water absorption, and an improvement in chemical resistance to aggressive environments. The results confirm the effectiveness of optimizing the grain composition of the binder to enhance the durability and performance characteristics of SCC used in aggressive conditions. Full article

This study investigates the impact of widely used mineral fillers in self-compacting concrete compositions applied in vibration-free reinforced concrete production technology, as a means of enhancing rheological characteristics and cost-effectiveness. Three distinct types of mineral fillers, including the well-studied fillers microsilica and metakaolin, as well as the lesser-explored filler Kazakhstani natural opal-chalcedony opoka, are examined in this research. In addition to the evaluation of conventional rheological and performance properties of concretes containing these fillers, the internal processes within the cement–filler matrix are analyzed. This includes X-ray phase analysis and microstructural examination of cement hydration products in combination with a superplasticizer and each of the three minerals. The findings confirm the potential for optimizing the rheological parameters of the concrete mixture by substituting up to 15% of the cement with mineral fillers, achieving optimal viscosity and workability. It is established that compositions with the addition of microsilica and metakaolin have a more homogeneous structure, mainly represented by low-basicity calcium hydrosilicates of the CSH(B) type, along with an increase in compressive strength of up to 10%. The addition of these mineral fillers to C30/35 strength class self-compacting concrete resulted in improved frost resistance up to F300, a reduction in volumetric water absorption by up to 30%, and a decrease in shrinkage deformations by 32%. The developed SCC compositions have successfully passed production testing and are recommended for implementation in the operational processes of reinforced concrete product manufacturing plants. Full article

This study investigates the feasibility of utilizing finely ground coal bottom ash (FGCBA) as a supplementary cementitious material in self-compacting concrete (SCC), with an emphasis on its technical performance and environmental implications. Cement was partially replaced by FGCBA and fly ash (FA) at 20%, 40% and 60% substitution rates under water-to-binder (W/B) ratios of 0.4, 0.45 and 0.5. A comprehensive evaluation of the properties of fresh and hardened concrete—including slump flow, setting time, compressive strength, air content, chloride ion permeability and water absorption—was conducted. The results indicate that FA improves workability and enhances long-term strength development, while FGCBA—despite its lower early-age strength—significantly improves durability, particularly in terms of chloride resistance and microstructural densification. These findings underscore the potential of FGCBA as a viable low-carbon alternative in cementitious systems, contributing to resource efficiency and the achievement of circular economy objectives in the construction sector. Full article

To address the issues of significant brittleness in self-compacting concrete (SCC), limited parameter ranges in existing steel fiber reinforcement studies, and incomplete performance evaluation systems, this study conducted mechanical performance tests on steel fiber-reinforced SCC (SFRSCC) with a wide range of volume fractions (1–3%) and multiple aspect ratios. A multi-indicator comprehensive evaluation model of compressive strength, flexural strength, and elastic modulus was established using an improved entropy-weighted TOPSIS method. Gray relational analysis was integrated to reveal nonlinear correlation patterns between fiber parameters (the volume fraction and aspect ratio) and mechanical responses. The experimental results demonstrated the following: (1) At a 3% fiber content, compressive and flexural strengths increased by 25.7% and 280%, respectively, compared to the control group; (2) the elastic modulus peaked at 2% fiber content, with excessive content (3%) causing an uneven fiber dispersion and diminishing performance gains; (3) short fibers (6 mm) achieved optimal compressive strength at 3% content and medium-length fibers (13 mm) significantly enhanced flexural strength, while long fibers (25 mm) maximized the elastic modulus at 2% content. The combined application of the improved entropy-weighted TOPSIS method and gray relational analysis identified that the high fiber content (3%) paired with medium-length fibers (13 mm) optimally balanced flexural strength and toughness, providing theoretical guidance for the application of SFRSCC in tensile- and crack-resistant engineering projects. Full article

Composite grids serve as reinforcement in concrete structures, offering alternatives to conventional steel reinforcement. These grids can be fabricated from various materials, including synthetic polymers, metals, and natural fibers. This study explores the use of composite grids as lateral confinement of self-compacting concrete (SCC) cylinders and examines their impact on the failure mode under axial compression. In the experiment, the types of grids and mesh shapes used were plastic grids of diamond mesh (PGD) and regular mesh (PGT), metallic grids of diamond mesh (MGD) and square mesh (MGS), vegetable grids of Alfa fiber mesh, 10 × 10 mm (VGAF-1) and 20 × 20 mm (VGAF-2), and vegetable grids of date palm fibers (VGDF). The binder of SCC mixtures incorporated 10% marble powder as a partial replacement for ordinary Portland cement (OPC). SCC mixtures were tested in the fresh state by measuring the slump flow diameter, V-funnel flow time, L-box blocking ratio, and segregation index. Cylinders with a diameter of 160 mm and a height of 320 mm were made to assess the mechanical properties of hardened SCC mixtures under axial compression. The results indicate that most of the confined cylinders exhibited an increase in ductility compared to unconfined cylinders. Grid types MGD and PGD provided the best performance, with ductility increases of 100.33% and 96.45%, respectively. VGAF-2 cylinders had greater compressive strength than cylinders with other grid types. The findings revealed that the type and mesh shape of the grids affects the failure mode of confined cylinders, but has minimal influence on their modulus of elasticity. This study highlights the potential of lateral grid confinement as a technique for rehabilitating, strengthening, and reinforcing weaker structural concrete elements, thereby improving their mechanical properties and extending the service life of building structures. Full article

The recycling of old concrete from the demolition of concrete structures is necessary for the rational use of natural aggregate resources. Recycled concrete aggregates (RCAs) are the highest quality recycled aggregates as they are the closest to natural aggregates. However, the use of RCAs is always associated with greater fluctuations and usually with a deterioration in workability, mechanical properties and long-term properties. The use of RCA in self-compacting concrete (SCC), where the proportion of aggregate is lower than in conventional concrete, is one way of mitigating the effects of RCAs. In this paper, the effects of coarse and fine RCA are investigated, focusing on dimensional changes due to shrinkage and creep. SCC mixes were developed in which the dolomite aggregates were partially or completely replaced by RCAs and additionally mixes in which 50% of the cement was replaced by fly ash. The average shrinkage strain measured after 180 days increased from 0.34 mm/m for a mix with natural aggregates to 1.04 mm/m for a mix made entirely with RCAs, showing an almost proportional increase in strain with RCA content. At the same age, the creep compliance ranged from 0.07 GPa⁻¹ for the mix with natural aggregates to 0.34 GPa⁻¹ for the mix made entirely with RCAs, and is most strongly correlated with hardened concrete density. Full article

This study investigates the use of demolition waste as recycled coarse aggregates (RCAs) to replace natural coarse aggregates (NCAs), and the use of ground granulated blast slag (GGBS) and limestone filler (LF) as a supplementary cementitious material, in self-compacting concrete (SCC), with proportions of 150 kg/m³ for GGBS and 180 kg/m³ for LF. Various SCC mixtures were prepared with RCA proportions of 0, 25, 50, 75, and 100%, while maintaining fixed dosages of LF and GGBS. Initially, RCA was incorporated in a dry state, followed by a water dosage adjustment for mixtures containing 100% RCA, equivalent to 20 min of RCA absorption. The experimental investigation evaluated the evolution of flow properties through tests such as slump flow, flow time (T500), L-box, sieve stability, fresh density, and air content. The static yield stress and plastic viscosity were also calculated using mathematical models. Additionally, hardened properties, including short-term and long-term compressive strength and capillary water absorption, were assessed. An environmental impact analysis of using demolition waste was conducted, revealing that a total NCA replacement with RCA is viable for both fresh and hardened states, provided that the RCA water absorption is managed and a reactive mineral additive is incorporated. For a 50% replacement of natural aggregates with recycled aggregates, this approach significantly reduces environmental impacts, lowering fossil fuel consumption by up to 35% and greenhouse gas emissions by up to 32%. Full article