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Keywords = SC-CO2 fracturing

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17 pages, 3708 KB  
Article
Numerical Study of SC-CO2 Jet-Induced Rock Fracturing Using SPH-FEM and the RHT Model: Parameter Effects and Damage Evolution
by Yun Lin, Tianxing Ma, Chong Li, Liangxu Shen, Xionghuan Tan, Kun Luo and Kang Peng
Appl. Sci. 2025, 15(21), 11357; https://doi.org/10.3390/app152111357 - 23 Oct 2025
Viewed by 455
Abstract
Supercritical carbon dioxide (SC-CO2) jetting has emerged as a promising technique for rock fracturing due to its superior physical properties such as low viscosity, high diffusivity, and zero surface tension. However, the complex interaction mechanisms between SC-CO2 jets and heterogeneous [...] Read more.
Supercritical carbon dioxide (SC-CO2) jetting has emerged as a promising technique for rock fracturing due to its superior physical properties such as low viscosity, high diffusivity, and zero surface tension. However, the complex interaction mechanisms between SC-CO2 jets and heterogeneous rock media remain inadequately understood. In this study, a coupled Smooth Particle Hydrodynamics–Finite Element Method (SPH-FEM) framework is established to simulate the dynamic fracturing process of rocks under SC-CO2 jet impact. The Riedel–Hiermaier–Thoma (RHT) constitutive model is incorporated to describe the nonlinear damage evolution of brittle rocks, and key material parameters are calibrated via sensitivity analysis and SHPB experimental validation. A series of numerical simulations are performed to investigate the effects of jet standoff distance, jet velocity, and rock lithology (marble, granite, red sandstone) on fracturing efficiency. Damage area, damage volume, and a novel metric—block size distribution—are employed to quantify the fracturing quality from both macro and meso scales. The results indicate that SC-CO2 jets outperform conventional water jets in creating more extensive and homogeneous fracture networks. An optimal standoff distance of 1–2 cm and a velocity threshold of 0.2 cm/μs are identified for maximum fracturing efficiency in marble. Furthermore, smaller block sizes are achieved under higher velocities, indicating a more complete and efficient rock fragmentation process. This study provides a comprehensive numerical insight into SC-CO2 jet-induced rock failure and offers theoretical guidance for optimizing green and water-free rock fracturing techniques in complex geological environments. Full article
(This article belongs to the Special Issue Advanced Technology in Geotechnical Engineering)
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12 pages, 1579 KB  
Article
Evolution Mechanism of Permeability Characteristics of Shale Reservoirs During Supercritical Fluid Fracturing and Displacement
by Yaobai Sun, Kang Yang, Qiao Chen, Hong Yin and Yongchang Liang
Appl. Sci. 2025, 15(18), 10043; https://doi.org/10.3390/app151810043 - 14 Sep 2025
Viewed by 616
Abstract
Supercritical CO2 (ScCO2)-enhanced shale gas recovery technology offers dual advantages: improving shale gas recovery while reducing CO2 emissions. The permeability of shale reservoirs during CO2 displacement of CH4 is a crucial issue in evaluating the efficacy of [...] Read more.
Supercritical CO2 (ScCO2)-enhanced shale gas recovery technology offers dual advantages: improving shale gas recovery while reducing CO2 emissions. The permeability of shale reservoirs during CO2 displacement of CH4 is a crucial issue in evaluating the efficacy of shale gas production and CO2 sequestration. In this study, ScCO2 fracturing and displacement experiments were carried out for shale samples, and the fracturing and permeability characteristics of shale were analyzed. The findings indicate that ScCO2 significantly enhances fracturing and permeability, with an overall increase in permeability by three orders of magnitude. Higher injection pressures and lower stress lead to an earlier breakthrough of CO2. The CH4 production rate after CO2 displacement is higher than that under conventional recovery conditions. The cumulative flow of CH4 initially rises with increasing pressure of injection, but subsequently declines throughout the later phases of displacement, leading to a reduced CO2 storage rate and CH4 generation rate. High stress can inhibit CO2 injection and CH4 outflow, reduce CH4 production rate, and promote shale to preferentially adsorb CO2, resulting in higher CO2 storage rate. Full article
(This article belongs to the Special Issue Supercritical Fluid in Industrial Applications)
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19 pages, 3285 KB  
Article
Dual-Borehole Sc-CO2 Thermal Shock Fracturing: Thermo-Hydromechanical Coupling Under In Situ Stress Constraints
by Yukang Cai, Yongsheng Jia, Shaobin Hu, Jinshan Sun and Yingkang Yao
Sustainability 2025, 17(16), 7297; https://doi.org/10.3390/su17167297 - 12 Aug 2025
Viewed by 624
Abstract
Supercritical carbon dioxide (Sc-CO2) thermal shock fracturing emerges as an innovative rock fragmentation technology combining environmental sustainability with operational efficiency. This study establishes a thermo-hydro-mechanical coupled model to elucidate how in situ stress magnitude and anisotropy critically govern damage progression and [...] Read more.
Supercritical carbon dioxide (Sc-CO2) thermal shock fracturing emerges as an innovative rock fragmentation technology combining environmental sustainability with operational efficiency. This study establishes a thermo-hydro-mechanical coupled model to elucidate how in situ stress magnitude and anisotropy critically govern damage progression and fluid dynamics during Sc-CO2 thermal shock fracturing. Key novel findings reveal the following: (1) The fracturing mechanism integrates transient hydrodynamic shock with quasi-static pressure loading, generating characteristic bimodal pressure curves where secondary peak amplification specifically indicates inhibited interwell fracture coalescence under anisotropic stress configurations. (2) Fracture paths undergo spatiotemporal reorientation—initial propagation aligns with in situ stress orientation, while subsequent growth follows thermal shock-induced principal stress trajectories. (3) Stress heterogeneity modulates fracture network complexity through confinement effects: elevated normal stresses perpendicular to fracture planes reduce pressure gradients (compared to isotropic conditions) and delay crack initiation, yet sustain higher pressure plateaus by constraining fracture connectivity despite fluid leakage. Numerical simulations systematically demonstrate that stress anisotropy plays a dual role—enhancing peak pressures while limiting fracture network development. This demonstrates the dual roles of the technology in enhancing environmental sustainability through waterless operations and reducing carbon footprint. Full article
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16 pages, 1188 KB  
Article
Preparation and Performance Evaluation of Modified Amino-Silicone Supercritical CO2 Viscosity Enhancer for Shale Oil and Gas Reservoir Development
by Rongguo Yang, Lei Tang, Xuecheng Zheng, Yuanqian Zhu, Chuanjiang Zheng, Guoyu Liu and Nanjun Lai
Processes 2025, 13(8), 2337; https://doi.org/10.3390/pr13082337 - 23 Jul 2025
Viewed by 892
Abstract
Against the backdrop of global energy transition and strict environmental regulations, supercritical carbon dioxide (scCO2) fracturing and oil displacement technologies have emerged as pivotal green approaches in shale gas exploitation, offering the dual advantages of zero water consumption and carbon sequestration. [...] Read more.
Against the backdrop of global energy transition and strict environmental regulations, supercritical carbon dioxide (scCO2) fracturing and oil displacement technologies have emerged as pivotal green approaches in shale gas exploitation, offering the dual advantages of zero water consumption and carbon sequestration. However, the inherent low viscosity of scCO2 severely restricts its sand-carrying capacity, fracture propagation efficiency, and oil recovery rate, necessitating the urgent development of high-performance thickeners. The current research on scCO2 thickeners faces a critical trade-off: traditional fluorinated polymers exhibit excellent philicity CO2, but suffer from high costs and environmental hazards, while non-fluorinated systems often struggle to balance solubility and thickening performance. The development of new thickeners primarily involves two directions. On one hand, efforts focus on modifying non-fluorinated polymers, driven by environmental protection needs—traditional fluorinated thickeners may cause environmental pollution, and improving non-fluorinated polymers can maintain good thickening performance while reducing environmental impacts. On the other hand, there is a commitment to developing non-noble metal-catalyzed siloxane modification and synthesis processes, aiming to enhance the technical and economic feasibility of scCO2 thickeners. Compared with noble metal catalysts like platinum, non-noble metal catalysts can reduce production costs, making the synthesis process more economically viable for large-scale industrial applications. These studies are crucial for promoting the practical application of scCO2 technology in unconventional oil and gas development, including improving fracturing efficiency and oil displacement efficiency, and providing new technical support for the sustainable development of the energy industry. This study innovatively designed an amphiphilic modified amino silicone oil polymer (MA-co-MPEGA-AS) by combining maleic anhydride (MA), methoxy polyethylene glycol acrylate (MPEGA), and amino silicone oil (AS) through a molecular bridge strategy. The synthesis process involved three key steps: radical polymerization of MA and MPEGA, amidation with AS, and in situ network formation. Fourier transform infrared spectroscopy (FT-IR) confirmed the successful introduction of ether-based CO2-philic groups. Rheological tests conducted under scCO2 conditions demonstrated a 114-fold increase in viscosity for MA-co-MPEGA-AS. Mechanistic studies revealed that the ether oxygen atoms (Lewis base) in MPEGA formed dipole–quadrupole interactions with CO2 (Lewis acid), enhancing solubility by 47%. Simultaneously, the self-assembly of siloxane chains into a three-dimensional network suppressed interlayer sliding in scCO2 and maintained over 90% viscosity retention at 80 °C. This fluorine-free design eliminates the need for platinum-based catalysts and reduces production costs compared to fluorinated polymers. The hierarchical interactions (coordination bonds and hydrogen bonds) within the system provide a novel synthetic paradigm for scCO2 thickeners. This research lays the foundation for green CO2-based energy extraction technologies. Full article
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18 pages, 6347 KB  
Article
Supercritical CO2 Injection-Induced Fracturing in Longmaxi Shales: A Laboratory Study
by Xiufeng Zhang, Xuehang Song, Xingyu Li, Shuyuan Liu, Jiangmei Wang, Junjie Wei and Min Zhang
Energies 2025, 18(4), 855; https://doi.org/10.3390/en18040855 - 12 Feb 2025
Cited by 5 | Viewed by 1745
Abstract
Although supercritical CO2 (SC-CO2) fracturing has shown promise in oil and gas development with demonstrated potential, its application in shale gas extraction remains in its infancy globally. In this study, fracturing experiments were conducted with water, liquid CO2 (L-CO [...] Read more.
Although supercritical CO2 (SC-CO2) fracturing has shown promise in oil and gas development with demonstrated potential, its application in shale gas extraction remains in its infancy globally. In this study, fracturing experiments were conducted with water, liquid CO2 (L-CO2), and SC-CO2, as well as SC-CO2 at varying pump rates. The results reveal that SC-CO2 fracturing produces a highly complex fracture network characterized by fractures of varying numbers, deflection angles, and tortuosity. Analysis of CO2 temperature and pressure data showed a sharp drop in injection pressure and temperature at breakdown, followed by fluctuations until injection stopped. Acoustic emission (AE) monitoring demonstrated that energy released during main fracture initiation significantly exceeded that from CO2 phase transition-driven fracture extension, underscoring the dominant role of main fractures in energy dissipation. Compared to hydraulic fracturing, SC-CO2 fracturing created a seepage area 2.2 times larger while reducing the breakdown pressure by 37.2%, indicating superior stimulation performance. These findings emphasize the potential of SC-CO2 to form intricate fracture networks, offering a promising approach for efficient shale gas extraction. Full article
(This article belongs to the Special Issue The Technology of Oil and Gas Production with Low Energy Consumption)
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20 pages, 6407 KB  
Article
Prediction of Breakdown Pressure Using a Multi-Layer Neural Network Based on Supercritical CO2 Fracturing Data
by Xiufeng Zhang, Min Zhang, Shuyuan Liu and Heyang Liu
Appl. Sci. 2024, 14(22), 10545; https://doi.org/10.3390/app142210545 - 15 Nov 2024
Cited by 1 | Viewed by 1347
Abstract
Hydraulic fracturing is a widely employed technique for stimulating unconventional shale gas reservoirs. Supercritical CO2 (SC-CO2) has emerged as a promising fracturing fluid due to its unique physicochemical properties. Existing theoretical models for calculating breakdown pressure often fail to accurately [...] Read more.
Hydraulic fracturing is a widely employed technique for stimulating unconventional shale gas reservoirs. Supercritical CO2 (SC-CO2) has emerged as a promising fracturing fluid due to its unique physicochemical properties. Existing theoretical models for calculating breakdown pressure often fail to accurately predict the outcomes of SC-CO2 fracturing due to the complex, nonlinear interactions among multiple influencing factors. In this study, we conducted fracturing experiments considering parameters such as fluid type, flow rate, temperature, and confining pressure. A fully connected neural network was then employed to predict breakdown pressure, integrating both our experimental data and published datasets. This approach facilitated the identification of key influencing factors and allowed us to quantify their relative importance. The results demonstrate that SC-CO2 significantly reduces breakdown pressure compared to traditional water-based fluids. Additionally, breakdown pressure increases with higher confining pressures and elevated flow rates, while it decreases with increasing temperatures. The multi-layer neural network achieved high predictive accuracy, with R, RMSE, and MAE values of 0.9482 (0.9123), 3.424 (4.421), and 2.283 (3.188) for training (testing) sets, respectively. Sensitivity analysis identified fracturing fluid type and tensile strength as the most influential factors, contributing 28.31% and 21.39%, respectively, followed by flow rate at 12.34%. Our findings provide valuable insights into the optimization of fracturing parameters, offering a promising approach to better predict breakdown pressure in SC-CO2 fracturing operations. Full article
(This article belongs to the Special Issue Development and Production of Oil Reservoirs)
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26 pages, 9279 KB  
Article
Fracture Evolution during CO2 Fracturing in Unconventional Formations: A Simulation Study Using the Phase Field Method
by Bing Yang, Qianqian Ren, Hai Huang, Haizhu Wang, Yong Zheng, Liangbin Dou, Yanlong He, Wentong Zhang, Haoyu Chen and Ruihong Qiao
Processes 2024, 12(8), 1682; https://doi.org/10.3390/pr12081682 - 12 Aug 2024
Cited by 2 | Viewed by 2135
Abstract
With the introduction of China’s “dual carbon” goals, CO2 is increasingly valued as a resource and is being utilized in unconventional oil and gas development. Its application in fracturing operations shows promising prospects, enabling efficient extraction of oil and gas while facilitating [...] Read more.
With the introduction of China’s “dual carbon” goals, CO2 is increasingly valued as a resource and is being utilized in unconventional oil and gas development. Its application in fracturing operations shows promising prospects, enabling efficient extraction of oil and gas while facilitating carbon sequestration. The process of reservoir stimulation using CO2 fracturing is complex, involving coupled phenomena such as temperature variations, fluid behavior, and rock mechanics. Currently, numerous scholars have conducted fracturing experiments to explore the mechanisms of supercritical CO2 (SC-CO2)-induced fractures in relatively deep formations. However, there is relatively limited numerical simulation research on the coupling processes involved in CO2 fracturing. Some simulation studies have simplified reservoir and operational parameters, indicating a need for further exploration into the multi-field coupling mechanisms of CO2 fracturing. In this study, a coupled thermo-hydro-mechanical fracturing model considering the CO2 properties and heat transfer characteristics was developed using the phase field method. The multi-field coupling characteristics of hydraulic fracturing with water and SC-CO2 are compared, and the effects of different geological parameters (such as in situ stress) and engineering parameters (such as the injection rate) on fracturing performance in tight reservoirs were investigated. The simulation results validate the conclusion that CO2, especially in its supercritical state, effectively reduces reservoir breakdown pressures and induces relatively complex fractures compared with water fracturing. During CO2 injection, heat transfer between the fluid and rock creates a thermal transition zone near the wellbore, beyond which the reservoir temperature remains relatively unchanged. Larger temperature differentials between the injected CO2 fluid and the formation result in more complicated fracture patterns due to thermal stress effects. With a CO2 injection, the displacement field of the formation deviated asymmetrically and changed abruptly when the fracture formed. As the in situ stress difference increased, the morphology of the SC-CO2-induced fractures tended to become simpler, and conversely, the fracture presented a complicated distribution. Furthermore, with an increasing injection rate of CO2, the fractures exhibited a greater width and extended over longer distances, which are more conducive to reservoir volumetric enhancement. The findings of this study validate the authenticity of previous experimental results, and it analyzed fracture evolution through the multi-field coupling process of CO2 fracturing, thereby enhancing theoretical understanding and laying a foundational basis for the application of this technology. Full article
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19 pages, 4624 KB  
Article
Investigation of the Pore Characteristics and Capillary Forces in Shale before and after Reaction with Supercritical CO2 and Slickwater
by Chi Zhang, Qian Li, Yanlin Liu, Jiren Tang, Yunzhong Jia and Tianyi Gong
Energies 2024, 17(16), 3870; https://doi.org/10.3390/en17163870 - 6 Aug 2024
Viewed by 1739
Abstract
CO2–slickwater hybrid fracturing technology is an essential part of shale gas recovery and CO2 geo-storage. However, the exposure to supercritical CO2 (ScCO2) and slickwater can result in potential changes of the pore structures and surface wetting behavior, [...] Read more.
CO2–slickwater hybrid fracturing technology is an essential part of shale gas recovery and CO2 geo-storage. However, the exposure to supercritical CO2 (ScCO2) and slickwater can result in potential changes of the pore structures and surface wetting behavior, which affect the gas transportation and CO2 sequestration security in shale reservoirs. Therefore, in this paper, X-ray diffraction (XRD), low-pressure nitrogen gas adsorption (N2GA), mercury intrusion porosimetry (MIP), and fractal analysis were used to describe the pore characteristics of shale before and after ScCO2–slickwater coupling treatments. Shale’s surface wettability was confirmed by contact angle measurements. After the ScCO2–slickwater treatments, the number of micropores (<3.5 nm) and mesopores (3.5–50 nm) increased, while that of macropores (>50 nm) declined based on the N2GA and MIP experiments. Combined with fractal analysis, we argue that the pore connectivity diminished and the pore structure became more complicated. By analyzing the results of XRD, shale pore changes occurring after the ScCO2–slickwater treatment can be explained by the adsorption of polyacrylamide (PAM). Contact angle measurement results showed that the shale’s surface treated by ScCO2 and slickwater was more hydrophilic than that treated by ScCO2 and water, and indirectly prove our argument above. Hence, the coupling using effect of ScCO2 and slickwater can impair the negative effect of CO2 on the shale capillary force to improve shale gas productivity, but it can negatively affect the security of CO2 sequestration in shale reservoirs. Full article
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15 pages, 2410 KB  
Review
A Review of Supercritical CO2 Fracturing Technology in Shale Gas Reservoirs
by Zhaokai Hou, Yuan Yuan, Ye Chen, Jinyu Feng, Huaishan Wang and Xu Zhang
Processes 2024, 12(6), 1238; https://doi.org/10.3390/pr12061238 - 16 Jun 2024
Cited by 7 | Viewed by 4291
Abstract
Shale gas reservoirs generally exhibit characteristics such as low porosity, permeability, and pore throat radius, with high airflow resistance. Currently, hydraulic fracturing is a commonly used method for commercial shale gas extraction; however, the hydraulic fracturing method has exhibited a series of issues, [...] Read more.
Shale gas reservoirs generally exhibit characteristics such as low porosity, permeability, and pore throat radius, with high airflow resistance. Currently, hydraulic fracturing is a commonly used method for commercial shale gas extraction; however, the hydraulic fracturing method has exhibited a series of issues, including water sensitivity and reservoir pollution in shale reservoirs. Therefore, the development of anhydrous fracturing technology suitable for shale gas reservoirs has become an urgent requirement. The supercritical carbon dioxide fracturing technique has the merits of reducing reservoir damage, improving recovery and backflow rates, and saving water resources. Moreover, this technique has broad application prospects and can achieve the effective extraction of shale gas. To enhance the understanding of the supercritical carbon dioxide fracturing technique, this review summarizes the progress of current research on this technique. Furthermore, this study analyzes the stage control technology of supercritical carbon dioxide during the fracturing process, the interaction characteristics between supercritical carbon dioxide and rocks, and the laws of rock initiation and crack growth in supercritical carbon dioxide fracturing. The outcomes indicate that after SC-CO2 enters the reservoir, CO2 water–rock interaction occurs, which alters the mineral composition and pore throat framework, weakens the mechanical characteristics of shale, reduces the rock fracturing pressure, and increases the complexity of the fracturing network. This article provides a reference for research related to supercritical carbon dioxide fracturing technology and is greatly significant for the development of shale gas reservoirs. Full article
(This article belongs to the Section Particle Processes)
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51 pages, 12244 KB  
Article
Mineralogy and Origin of Vein Wolframite Mineralization from the Pohled Quarry, Havlíčkův Brod Ore District, Czech Republic: Interaction of Magmatic and Basinal Fluids
by Zdeněk Dolníček, Jana Ulmanová, Luboš Vrtiška, Karel Malý, Michaela Krejčí Kotlánová and Rostislav Koutňák
Minerals 2024, 14(6), 610; https://doi.org/10.3390/min14060610 - 14 Jun 2024
Cited by 3 | Viewed by 3055
Abstract
Mineralogy and formation conditions were studied in a newly found vein wolframite mineralization, cutting migmatitized paragneisses in the exocontact of a small Carboniferous granite body in the Pohled quarry, Moldanubian Zone of the Bohemian Massif, Czech Republic. The early stage of the rich [...] Read more.
Mineralogy and formation conditions were studied in a newly found vein wolframite mineralization, cutting migmatitized paragneisses in the exocontact of a small Carboniferous granite body in the Pohled quarry, Moldanubian Zone of the Bohemian Massif, Czech Republic. The early stage of the rich mineral assemblage (36 mineral species) involves wolframite, columbite-group minerals, molybdenite, and scheelite hosted by quartz–muscovite–chlorite gangue, which was followed by base-metal sulfides in a quartz gangue, whereas the last stage included calcite gangue with fluorite and minor sulfides. The mineral assemblage points to the mobility of usually hardly soluble elements, including W, Sn, Zr, Nb, Th, Ti, Sc, Y, and REEs. A fluid inclusion study indicates a significant decrease in homogenization temperatures from 350–370 °C to less than 100 °C during vein formation. Fluids were aqueous, with a low salinity (0–12 wt. % NaCl eq.) and traces of CO2, N2, CH4, H2, and C2H6. The δ18O values of the fluids giving rise to quartz and scheelite are positive (min. 4‰–6‰ V-SMOW). The Eh and pH of the fluid also changed during evolution of the vein. Both wolframite and columbite-group minerals are anomalously enriched in Mg. We suggest that the origin of this distinct mineralization was related to the mixing of Mo,W-bearing granite-derived magmatic fluids with external basinal waters derived from contemporaneous freshwater (but episodically evaporated) piedmont basins. The basinal waters infiltrated into the subsurface along fractures formed in the extensional tectonic regime, and their circulation continued even after the ending of the activity of magmatic fluids. The studied wolframite mineralization represents the most complete record of the ‘hydrothermal’ history of a site adjacent to a cooling granite body in the study area. Moreover, there are broad similarities in the mineral assemblages, textures, and chemical compositions of individual minerals from other occurrences of wolframite mineralization around the Central Moldanubian Plutonic Complex, pointing to the genetic similarities of the Variscan wolframite-bearing veins in this area. Full article
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8 pages, 2135 KB  
Communication
Aging and Fracture Resistance of Implant-Supported Molar Crowns with a CAD/CAM Resin Composite Veneer Structure
by Angelika Rauch, Wendy Heinzmann, Martin Rosentritt, Sebastian Hahnel, Michael Benno Schmidt, Florian Fuchs and Andreas Koenig
J. Clin. Med. 2023, 12(18), 5997; https://doi.org/10.3390/jcm12185997 - 15 Sep 2023
Cited by 4 | Viewed by 1884
Abstract
Chipping of implant-supported molar crowns (iSCs) is a frequently reported complication. This study aimed to investigate the in-vitro aging and fracture resistance of iSCs with a CAD/CAM resin composite veneer structure fabricated with the Rapid Layer Technology (RLT) approach. Eight iSCs per group [...] Read more.
Chipping of implant-supported molar crowns (iSCs) is a frequently reported complication. This study aimed to investigate the in-vitro aging and fracture resistance of iSCs with a CAD/CAM resin composite veneer structure fabricated with the Rapid Layer Technology (RLT) approach. Eight iSCs per group were fabricated by using two different CAD/CAM resin composites (Shofu Block HC: SH; Grandio blocs: GB) for veneer structures, and zirconia (ZrO2), polyetheretherketone (PEEK), and cobalt–chromium (CoCr; control) as framework materials. The surfaces to be bonded were sandblasted, cleaned in an ultrasonic bath, and a coupling agent was applied. A self-adhesive resin luting composite was used to adhesively lute the veneer structures to the frameworks. The crowns were semi-permanently cemented to the abutments. After storage in deionized water, iSCs were loaded in a chewing simulator (TCML, 10,000 thermal cycles 5 °C to 55 °C for 20 s, 1.2 million, loading force 50 N). Four ZrO2 and one CoCr crown did not survive the TCML. The fracture force was determined after 24 h storage in deionized water and yielded values of ≥974 N. Lowest fracture forces were yielded in the PEEK-SH group in comparison to CoCr or ZrO2 groups (p ≤ 0.031). For identical framework materials, no significant influence of the veneering material was observed. All PEEK-GB frameworks fractured, and chipping occurred for ZrO2-SH and all CoCr frameworks. PEEK-SH and ZrO2-GB presented both chipping and framework fractures. Within the limitations of this in-vitro study, the RLT with a CAD/CAM resin composite veneer structure might be a promising approach to veneer iSCs. Yet, the choice of the CAD/CAM resin composite and of the framework material determine the fracture resistance. Full article
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9 pages, 1797 KB  
Article
Platinum Metallization of Polyethylene Terephthalate by Supercritical Carbon Dioxide Catalyzation and the Tensile Fracture Strength
by Po-Wei Cheng, Tomoyuki Kurioka, Chun-Yi Chen, Tso-Fu Mark Chang, Wan-Ting Chiu, Hideki Hosoda, Kei Takase, Hiroshi Ishihata, Hiromichi Kurosu and Masato Sone
Materials 2023, 16(6), 2377; https://doi.org/10.3390/ma16062377 - 16 Mar 2023
Cited by 2 | Viewed by 2426
Abstract
Polyethylene terephthalate (PET) is known to be highly inert, and this makes it difficult to be metallized. In addition, Pt electroless plating is rarely reported in the metallization of polymers. In this study, the metallization of biocompatible Pt metal is realized by supercritical [...] Read more.
Polyethylene terephthalate (PET) is known to be highly inert, and this makes it difficult to be metallized. In addition, Pt electroless plating is rarely reported in the metallization of polymers. In this study, the metallization of biocompatible Pt metal is realized by supercritical CO2 (sc-CO2)-assisted electroless plating. The catalyst precursor used in the sc-CO2 catalyzation step is an organometallic compound, palladium (II) acetylacetonate (Pd(acac)2). The electrical resistance is evaluated, and a tape adhesion test is utilized to demonstrate intactness of the Pt layer on the PET film. The electrical resistance of the Pt/PET with 60 min of the Pt deposition time remains at a low level of 1.09 Ω after the adhesion test, revealing positive effects of the sc-CO2 catalyzation step. A tensile test is conducted to evaluate the mechanical strength of the Pt/PET. In-situ electrical resistances of the specimen are monitored during the tensile test. The fracture strength is determined from the stress value when the short circuit occurred. The fracture strength is 33.9 MPa for a specimen with 30 min of the Pt deposition time. As the Pt deposition time increases to 45 min and 60 min, the fracture strengths reach 52.3 MPa and 65.9 MPa, respectively. The promoted fracture strength and the decent electrical conductivity demonstrate the advantages toward biomedical devices. Full article
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14 pages, 4294 KB  
Article
A Thermal-Fluid-Solid Coupling Computation Model of Initiation Pressure Using Supercritical Carbon Dioxide Fracturing
by Yi Chen, Zhihong Kang, Yuzhu Kang, Xiaocheng Chen, Xiaohong Chen, Qingteng Fan, Yukun Du and Jinguang Wang
Processes 2023, 11(2), 437; https://doi.org/10.3390/pr11020437 - 1 Feb 2023
Cited by 2 | Viewed by 1992
Abstract
With the characteristics of low fracturing pressure, little damage to the reservoirs, and assuming the role of carbon storage, supercritical carbon dioxide (SC-CO2) fracturing is suitable for the development of unconventional oil and gas resources. Based on the tensile failure mechanism [...] Read more.
With the characteristics of low fracturing pressure, little damage to the reservoirs, and assuming the role of carbon storage, supercritical carbon dioxide (SC-CO2) fracturing is suitable for the development of unconventional oil and gas resources. Based on the tensile failure mechanism of rocks, this paper establishes a thermal-fluid-solid coupling initiation pressure model for SC-CO2 fracturing. Using this model, the changes in formation temperature and pore pressure near a wellbore caused by invasion of CO2 into the formation are analyzed, as well as the impact of these changes on the tangential stress of reservoir rocks. The field data of SC-CO2 fracturing in a sandstone gas well are used to validate the reliability of the model. The results show that SC-CO2 fracturing can significantly reduce the initiation pressure, which decreases with the increase in fracturing fluid injection rate. The minimum value of tangential stress is located at the well wall, and the direction of tangential stress caused by formation temperature and pore pressure is opposite, with the former greater than the latter. The increase in Poisson’s ratio, the increase in elastic modulus and the decrease in bottom hole temperature can reduce the initial fracturing pressure of the reservoir. The computation model established in this paper provides an effective method for understanding the reservoir fracturing mechanism under the condition of SC-CO2 invasion. Full article
(This article belongs to the Special Issue Utilization and Storage of Carbon Dioxide in Petroleum Engineering)
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15 pages, 3518 KB  
Article
Numerical Simulation of the Proppant Settlement in SC-CO2 Sand-Carrying Fluid in Fracturing Fractures
by Dayong Chen and Zheng Sun
Energies 2023, 16(1), 11; https://doi.org/10.3390/en16010011 - 20 Dec 2022
Cited by 8 | Viewed by 2492
Abstract
Supercritical CO2 fracturing has unique advantages for improving unconventional reservoir recovery. Supercritical CO2 can penetrate deep into the reservoir and increase reservoir reform volume, and it is less damaging to reservoir and easy to flow back. However, when the supercritical CO [...] Read more.
Supercritical CO2 fracturing has unique advantages for improving unconventional reservoir recovery. Supercritical CO2 can penetrate deep into the reservoir and increase reservoir reform volume, and it is less damaging to reservoir and easy to flow back. However, when the supercritical CO2 flows as the sand-carrying fluid in the fracture, the settlement of the proppant is still worth studying. Based on the study of supercritical CO2 density and viscosity properties, assuming that the reservoir has been pressed out of the vertical crack by injecting prepad fluid, the proppant characteristics in sand-carrying fluid under different conditions were studied by numerical simulation. After the analysis, the proppant accumulation and backflow will occur at the end of the crack. Large sand diameters, high fluid flow rates, high sand concentrations, high reservoir temperatures, and low reservoir pressures can help to shorten deposition time, and the small particle size, high fluid flow rate, low sand concentration, low reservoir temperature, and high reservoir pressure can help increase the uniformity of sand deposition. Shortening the sand deposition time can help to complete the fracturing efficiently, and increasing the deposition uniformity can improve the fracture conductivity. This article has studied the proppant settling and crack formation characteristics. It is hoped that this study can provide theoretical support for field fracturing and provide theoretical assistance to relevant researchers. Full article
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15 pages, 4978 KB  
Article
Reaction Characteristics of Two Types of Shale with Supercritical CO2 and Its Potential Impact on Flow-Back Strategies
by Wei Yan, Guangyao Leng, Wenbo Li, Tao Wu, Mustajab Safarov, Jean P. E. Amboulou Ndessabeka and Keyu Meng
Minerals 2022, 12(11), 1459; https://doi.org/10.3390/min12111459 - 18 Nov 2022
Cited by 3 | Viewed by 3024
Abstract
Supercritical carbon dioxide (SC-CO2) fracturing has been used in developing low permeability and water-sensitive reservoirs in recent years, which is expected to become a new generation of unconventional reservoir fracturing fluid. However, the water-rock interaction characteristics of various lithology shales under [...] Read more.
Supercritical carbon dioxide (SC-CO2) fracturing has been used in developing low permeability and water-sensitive reservoirs in recent years, which is expected to become a new generation of unconventional reservoir fracturing fluid. However, the water-rock interaction characteristics of various lithology shales under SC-CO2 circumstance and its influence on fracturing effect still need to be investigated. Two kinds of shale samples from C7 and S1 formations of the Ordos Basin were treated by SC-CO2 with formation water. The aims of the research are to determine the processes taking place in shale reservoir when considering minerals components transformation, porosity/permeability variation, and micro pore-structure change during the SC-CO2 fracturing. Static and dynamic SC-CO2 immersed experiments were conducted and the scanning of electron microscopy (SEM) and X-ray diffraction (XRD) was employed to analyze the surface morphology and newly formed minerals. Helium porosimeter, the ultralow permeability meter, and the CT scanner are employed to record the alternation of physical parameters during SC-CO2 dynamic injection. The experimental results show that the C7 samples are rich of chlorite and easily reacting with SC-CO2 saturated formation water to form new minerals, but the S1 samples are insensitive to aqueous SC-CO2. The minimum value of permeability and porosity of the C7 cores appear at 24h in the long-interval experiment, but in the short-interval dynamic experiment, the minimum values move ahead to 12h. The optimal flowback time for the C7 reservoir is before 12 h or after 24 h. The high-pressure SC-CO2 flooding pushes the new forming minerals particles to migrate to the outlet side and block the pore throat. For the S1 core results, the porosity and permeability change little in both short and long interval experiments. There is no strict flow-back time requirement for S1 reservoir during SC-CO2 fracturing. This study is significance for the efficient application of SC-CO2 in the exploitation of shale oil reservoirs. Full article
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