Search Results (28)

To address the issues of large fatigue loads on key components and poor platform motion stability under the coupling effect of wind, waves, and internal excitations in semi-submersible wind turbines, this paper proposes a data-driven load suppression and platform motion optimization method. First, the NREL 5 MW OC4 semi-submersible wind turbine is used as the research object. Wind-wave environment and aeroelastic simulation models are constructed based on TurbSim and OpenFAST. The rainflow counting method and Palmgren–Miner rule are applied to calculate the damage equivalent load (DEL) of key components, and the platform’s maximum horizontal displacement (Smax) is defined to represent the motion range. Secondly, a systematic analysis is conducted to examine the effects of servo control variables such as generator speed, yaw angle, and active power on the DELs of the blade root, tower base, drivetrain, mooring cables, and platform Smax. It is found that the generator speed and the yaw angle have significant impacts, with the DELs of the blade root and drivetrain showing a strong positive correlation with Smax. On this basis, a fatigue load model based on random forests is established. A multi-objective optimization framework is built using the NSGA-II algorithm, with the objectives of minimizing the total DEL of key components and Smax, thereby optimizing the servo control parameters. Case studies based on actual marine environmental data from the East China Sea show that, compared to the baseline configuration (a typical unoptimized control strategy), the optimization results lead to a maximum reduction of 14.1% in the total DEL of key components and a maximum reduction of 16.95% in Smax. The study verifies the effectiveness of data-driven modeling and multi-objective optimization for coordinated control, providing technical support for improving the structural safety and operational stability of semi-submersible wind turbines. Full article

In modern shock absorber development, the fatigue durability of shim-based clamped valve systems remains a critical factor influencing both performance and operational safety. In this study, the authors extend their previous research achievements by developing a fatigue life prediction methodology that integrates an established finite element framework with a strength-based fatigue model incorporating experimentally derived and validated Wöhler characteristics of the metal alloy used in the valve shims. The focus of this work is the validation of the proposed methodology for hydraulic shock absorbers equipped with shim stack valve systems, supporting the virtual pre-selection of valve configurations during the OEM design process. This approach enables substantial reductions in experimental testing and facilitates cost-effective development under realistic operating conditions. To address random-amplitude loading scenarios, the rainflow-counting algorithm was employed to convert complex load histories into equivalent constant-amplitude cycles, thereby accurately capturing material memory effects associated with stress–strain hysteresis. Experimental validation was conducted using a high-performance servo-hydraulic load frame tester. The validated model demonstrated a prediction uncertainty of 46% for random-amplitude lifetime estimation. Full article

In this work, the load spectra acting in the vertical direction on the hub carriers and in the horizontal longitudinal direction on the drawbar of a trailed variable chamber round baler were evaluated. To this end, each hub carrier was instrumented with appropriately calibrated strain gauge bridges. Similarly, the baler was equipped with a dynamometric towing pin, instrumented with strain gauge sensors and calibrated in the laboratory, which replaced the original pin connecting the baler and the tractor during the in-field load acquisitions. In both cases, the calibration tests returned the relationship between applied forces and output signals of the strain gauge bridges. Multiple in-field load acquisitions were carried out under typical maneuvers and operating conditions. The synchronous acquisition of a video via an onboard camera and Global Positioning System (GPS) signal allowed to observe the behaviour of the baler in correspondence of particular trends of the vertical and horizontal loads and to point out the most demanding maneuver in view of the fatigue resistance of the baler. Finally, through the application of a rainflow cycle counting algorithm according to ASTM E1049-85, the load spectrum for each maneuver was derived. Full article

The paper presents two approaches to generating load cycles for electrical energy storage systems. A load cycle is described as the operation of an energy storage system. The cycles can include different metrics depending on the storage application. Load cycle analysis using the rainflow counting method is employed to understand and validate the metrics of the load cycles generated. Current load cycle generation can involve clustering methods, random microtrip methods, and machine learning techniques. The study includes a random microtrip method that utilises the Random Pulse Method (RPM) and enhances it to develop an improved version called the Gradient Random Pulse Method (gradRPM), which includes the control of stress factors such as the gradient of the state of charge (SOC). This method is relatively simple but, in many cases, it fulfills its purpose. Another more sophisticated method to control stress factors has been proposed, namely the Information Maximising-Recurrent Conditional Generative Adversarial Network (Info-RCGAN). It uses a deep learning algorithm to follow a machine learning-based, data-driven load cycle generation approach. Both approaches use the measurement dataset of a BMW i3 over multiple years to generate new synthetic load cycles. After generating the load cycles using both approaches, they are applied in a laboratory environment to evaluate the stress factors and validate how similar the synthetic data are to a real measurement. The results provide insights into generating simulation or testing data for electrical energy storage applications. Full article

The reliability of power electronic switching components is of great concern for many researchers. For their usage in many mission profiles, it is crucial for them to perform for the duration of their intended lifetime; however, they can fail because of thermal stress. Thus, it is essential to analyze their thermal performance. Non-linear switching action, bifurcation and chaotic events may occur in DC-DC power converters. Consequently, they show different behaviors when their parameters change. However, this is an opportunity to study these bifurcation phenomena and the existence of chaos, e.g., in boost converters, on their performance as the effects of load variations (mission profiles) on the system’s behavior. These variations generate many non-linear phenomena such as periodic behavior, repeated period-doubling bifurcations and chaos in the MOSFET drain-source current. Thus, we propose, for the first time, an analysis of the influence of chaos on the junction temperature. First of all, this paper provides a step-by-step procedure to establish an electrothermal model of a C2M0080120D MOSFET with integrated power loss. Then, the junction temperature is estimated by computing the power losses and a thermal impedance model of the switch. Additionally, this model is used to investigate the bifurcation and chaotic behavior of the MOSFET junction temperature. The paper contributes by providing a mathematical model to calculate several coefficients based on experimental data and thermal oscillations. Estimation of the number of cycles to failure is given by the Coffin–Manson equation, while temperature cycles are counted using the rainflow counting algorithm. Further, the accumulated damage results are calculated using the Miner’s model. Finally, a comparison is made between the damage accumulated during different mission profiles: significant degradation of the MOSFET’s lifetime is pointed out for chaotic currents compared to periodic ones. Full article

The penetration of electric vehicles (EVs) in vehicle-to-grid (V2G) interaction can effectively assist the grid in achieving frequency regulation and peak load balancing. However, the customer perceives that participating in V2G services would result in the additional cycling of the battery and the accelerated aging of the EVs’ power battery, which has become a major obstacle to the widespread adoption of V2G services. Most existing methods require long-term cycling data and battery parameters to quantify battery aging, which is not suitable for the V2G scenario with large-scale and short-time intervals. Consequently, the real-time and accurate quantification of battery aging for optimization remains a challenge. This study proposes a charging scheduling method for EVs that can accurately and online quantify battery aging. Firstly, V2G scheduling is formulated as an optimization problem by defining an online sliding window to collect real-time vehicle information on the grid, enabling online optimization. Secondly, battery aging is more accurately quantified by proposing a novel amplitude-based rain-flow cycle counting (MRCC) method, which utilizes the charging information of the battery within a shorter time period. Lastly, an intelligent optimization algorithm is employed to optimize the charging and discharging power of EVs, aiming to minimize grid fluctuations and battery aging. The proposed method is validated using a V2G scenario with 50 EVs with randomly generated behaviors, and the results demonstrate that the proposed online scheduling method not only reduces the EFCC of the battery by 8.4%, but also achieves results close to global optimization. Full article

A huge increase in fast−charging stations will be necessary for the transition to EVs. Nevertheless, charging a battery pack at a higher C−rate impacts its state of health, accelerating its degradation. The present paper proposes a different and innovative approach that considers the daily routine of an EV Li−ion battery based on a standard driving cycle, including charging phases when the depth of discharge is 90%. Through dynamic modeling of the EV battery system, the state of charge evolution is determined for different charging C−rates, considering both real discharging and charging current profiles. Finally, by applying a suitable post−processing procedure, aging test features are defined, each being related to a specific EV battery working mode, including charging at a particular C−rate, considering the global battery operation during its lifespan. It is demonstrated that, according to the implemented procedure, fast−charging cycles at 50 kW reduce battery lifespan by about 17% with respect to charge in a 22 kW three−phase AC column, in parity with the discharge rate. Thus, this work can provide a deep insight into the expected massive penetration of electric vehicles, providing an estimate of battery useful life based on charging conditions. Full article

Stand-alone microgrids have become reliable and efficient solutions for remote areas and critical infrastructures. However, the converters within these microgrids experience long-term complex power fluctuations caused by random variations in micro sources and loads. These power fluctuations induce thermal cycling in semiconductor chips, leading to thermal fatigue failure and compromising the safety and reliability of both the converter and microgrid operation. To address this issue, this paper proposes a reactive power injection algorithm aimed at reducing the output power fluctuation of the converter. The algorithm implements reactive power injection at the converter control level, thereby restructuring the output power profile and resulting in reduced junction temperature fluctuations in IGBTs. This approach effectively mitigates thermal stress within the material layers of the module, extending the lifetime of power devices and improving the operational reliability of the microgrid. The algorithm implementation is based on the PQ control strategy, integrating the power triangle with the envelope detection technique. Furthermore, the lifetime prediction process utilizes the electro-thermal coupling model, the rainflow counting algorithm, and the Lesit model. Simulation results demonstrate that, for an active power fluctuation range of 10 kW to 80 kW and an equivalent RC time constant of 22.5 s, the algorithm achieves a significant reduction of 62.64% in the amplitude of output power fluctuation and extends the lifetime of power devices by 74.13%. The obtained data showcase the effectiveness of the algorithm in enhancing the lifetime of power devices and further improving the microgrid operational reliability under specific parameter conditions. Full article

This paper investigated the fatigue life of offshore wind turbine (OWT) support structures. For this purpose, a 3 MW-capacity typical wind turbine is investigated using time-domain finite element simulations. In numerical simulations, different stochastic wind models corresponding to different accumulation periods are applied. Then, the stress-based fatigue life is estimated following the rain-flow counting algorithm and Palmgren-Miner linearly cumulative damage rule. The study also addresses the joint distribution of loads at the site of interest. Generally, the study emphasizes the significance of the long-term distribution of the applied environment loads and its influence on the fatigue life of OWT’s substructures. The results imply that the wind measurement period is directly linked to the fatigue life of offshore wind turbine support structures. Accordingly, its fatigue life is significantly reduced at the 25-year accumulative period of wind. Therefore, this study recommends that a sufficient number of accumulative periods of wind and other environmental loads should be considered appropriately. Full article

Conventional power systems have been heavily dependent on fossil fuel to meet the increasing energy demand due to exponential population growth and diverse technological advancements. This paper presents an optimal energy model and power management of an off-grid distributed energy system (DES) capable of providing sustainable and economic power supply to electrical loads. The paper models and co-optimizes multi-energy generations as a central objective for reliable and economic power supply to electrical loads while simultaneously satisfying a set of system and operational parameters. In addition, mixed integer nonlinear programing (MINLP) optimization technique is exploited to maximize power system generation between interconnected energy sources and dynamic electrical load with highest reliability and minimum operational and emission costs. Due to frequent battery cycling operation in the DES, rainflow algorithm is applied to the optimization result to estimate the depth of discharge (DOD) and subsequently count the number of cycles. The validity and performance of the power management strategy is evaluated with an aggregate load demand scenario of sixty households as a benchmark in a MATLAB program. The simulation results indicate the capability and effectiveness of optimal DES model through an enhanced MINLP optimization program in terms of significant operational costs and emission reduction of the diesel generator (DG). Specifically, the deployment of DES minimizes the daily operational cost by 71.53%. The results further indicate a drastic reduction in CO₂ emissions, with 22.76% reduction for the residential community load scenario in contrast to the exclusive DG system. This study provides a framework on the economic feasibility and effective planning of green energy systems (GESs) with efficient optimization techniques with capability for further development. Full article

Nowadays, the implementation of smart charging concepts and management strategies with vehicle-to-everything (V2X) functionalities, is required to address the increasing number of battery electric buses (BEBs) in cities. However, the introduction of these new functionalities to the charging systems might affect the lifetime of the charging infrastructure. This has not been investigated yet, although it is an important aspect for the BEB operators. Therefore, this paper performs a detailed reliability assessment to study the impact of smart and bidirectional (V2X) charging on the lifetime of SiC-based high-power off-board charging infrastructure used for BEBs in a depot for overnight charging. In this paper, four different charging current profiles, generated by a smart charging algorithm, are considered. In addition, an electro-thermal model of the charging system is developed to accurately estimate the junction temperature of the switching devices when subjected to the applied charging current profiles. The thermal stress is converted into a number of cycles to failures and accumulated damage by means of a rainflow cycle counting algorithm, a lifetime model and Miner’s damage rule. Finally, a Monte Carlo analysis and a Weibull probability function fit are applied to obtain the system reliability. The results have demonstrated that smart charging strategies can improve the lifetime of the charging system by at least a factor of three compared to conventional uncoordinated charging. Moreover, an uncoordinated charging strategy fails to fulfill the lifetime requirements in the parts per million range, while bidirectional charging could even further enhance the lifetime with a factor of one and a half. Full article

The fatigue problem of hangers is fatal for the safety of the whole bridge structure. The objective of this study is to present a strain monitoring-based method to assess the fatigue performance of stiff hangers in highway arch bridges and predict their remaining life. A vehicle–bridge interaction system was constructed to analyze the dynamic behavior in the area close to the key welding line where the hanger was connected to the deck slab. Then, the empirical mode decomposition (EMD) algorithm and rain-flow counting algorithm were used in signal preprocessing and statistical analysis of field monitoring data. Finally, the fatigue life was assessed according to the standards in the Chinese Code for the Design of Steel Structures, as well as the Eurocode 3 and AASHTO codes. Differences were found in the fatigue behavior of hangers, and the shortest hanger was shown to surfer more serious fatigue damage. The influence of vehicle volume growth and low-stress amplitude on the fatigue performance was also discussed. Full article

Orthotropic steel deck (OSD) bridges are lightweight constructions which are convenient, especially for the achievement of long spans. Conversely, due to the stress concentration in correspondence to the numerous and unavoidable welded construction details, this bridge typology is prone to fatigue cracking under the effect of cyclic loading with high-stress amplitudes. Existing OSD bridges are particularly vulnerable to fatigue damage accumulation because of the dated standards adopted at the time of their design and the fact that heavy lorries have increased in travel frequency and weight. In the present paper, a case study of a northern Italian existing highway viaduct, built in the 1990s, is presented and analyzed. The fatigue damage accumulation was carried out according to the fatigue load models for road bridges reported in Eurocode EN 1991-2 and the assessment criteria indicated in EN 1993-1-9. The stress amplitude, in correspondence to the critical details of the bridge, is assessed by means of detailed finite-element calculations carried out with the software MIDAS GEN^®. The amplitude and frequency of the travelling weights are assessed based on real traffic monitoring from the highway. Moreover, an automatic “rain-flow” algorithm is implemented, which is able to detect each nominal stress variation above the fatigue limit. In general, the bridge is not fully compliant with today’s standards when considering the entire duration of the prescribed life of the design. Countermeasures, like lane number reductions and lane reshaping, are critically analyzed since their effectiveness is questionable as far as the reduction in heavy traffic is concerned. Other interventions, like the replacement of the pavement in order to improve the stress redistribution upon the connection details below the wheel footprint, and continuous bridge inspections or monitoring, look more promising. Full article

Wake steering control can significantly improve the overall power production of wind farms. However, it also increases fatigue damage on downstream wind turbines. Therefore, optimizing fatigue loads in wake steering control has become a hot research topic. Accurately predicting farm fatigue loads has always been challenging. The current interpolation method for farm-level fatigue loads estimation is also known as the look-up table (LUT) method. However, the LUT method is less accurate because it is challenging to map the highly nonlinear characteristics of fatigue load. This paper proposes a machine-learning algorithm based on the Gaussian process (GP) to predict the farm-level fatigue load under yaw misalignment. Firstly, a series of simulations with yaw misalignment were designed to obtain the original load data, which considered the wake interaction between turbines. Secondly, the rainflow counting and Palmgren miner rules were introduced to transfer the original load to damage equivalent load. Finally, the GP model trained by inputs and outputs predicts the fatigue load. GP has more accurate predictions because it is suitable for mapping the nonlinear between fatigue load and yaw misalignment. The case study shows that compared to LUT, the accuracy of GP improves by 17% ($RMSE$) and 0.6% ($MAE$) at the blade root edgewise moment and 51.87% ($RMSE$) and 1.78% ($MAE$) at the blade root flapwise moment. Full article

The software-assisted reliability assessment of power electronic converters is increasingly important due to its multi-domain nature and extensive parametric calculations. The rainflow counting algorithm is gaining popularity for its low relative error in device lifetime estimation. Nevertheless, the offline operation of the algorithm prevents most simulation software packages considering other parameters for the device under study, such as aging and the current state of health in the estimation, as it requires a complete loading profile to run recursive comparison. This also brings difficulties in realization in circuit simulators such as SPICE. To tackle the issue, an in-the-loop circuit-based rainflow counting algorithm is proposed in this paper, and applied to estimate the consumed lifetime of the MOSFET in a boost converter for illustration. Instantaneous electrical and thermal performances, and the accumulated stress of the device can be monitored. Not only does this assist in evaluating the state of health of a device, but also allows the possibility of integrating the aging into the lifetime evaluation. The method follows the four-point rainflow counting algorithms, which continuously compares three adjacent temperature fluctuations $\Delta T_j$ to select full cycles for two rounds, and the remaining cycles are counted as half cycles. To validate the performance, a comparative analysis in terms of counting accuracy and simulation speed was performed alongside the proposed method, MATLAB^® and also with a well-accepted half-cycle counting method. Reported results show that the proposed method has an improved counting accuracy compared to the half-cycle counting from 24% to 3.5% on average under different load stresses and length conditions. The accuracy can be effectively improved by a further 1.3–2% by adding an extra comparison round. Full article