Search Results (61)

The increasing utilization of hard-to-cut materials in high-performance sectors such as aerospace and defense has pushed manufacturing systems to be flexible in processing large workpieces with a wide range of materials while also delivering high precision. Recent studies have highlighted the potential of integrating industrial robots (IRs) with electric discharge machining (EDM) to create a non-contact, low-force manufacturing platform, particularly suited for the accurate machining of hard-to-cut materials into complex and large-scale monolithic components. In response to this potential, a novel robotic EDM system has been developed. However, the manual programming and control of such a convoluted system present a significant challenge, often leading to inefficiencies and increased error rates, creating a scenario where the EDM process becomes unfeasible. To enhance the industrial applicability of this robotic EDM technology, this study focuses on a novel methodology to develop and validate a digital twin (DT) of the physical robotic EDM system. The digital twin functions as a virtual experimental environment for tool motion, effectively addressing the challenges posed by collisions and kinematic singularities inherent in the physical system, yet with proven 20-micron EDM gap accuracy. Furthermore, it facilitates a CNC-like, user-friendly offline programming framework for robotic EDM cutting path generation. Full article

In addressing the complexities of sustainable development, the integration of digital technologies (DTs) with supply chain collaboration offers firms diverse strategic solutions. While prior studies have examined how DT shapes internal decision-making and stakeholder engagement, limited attention has been paid to how DT influences the dynamic collaborative capabilities of distinct supply chain stakeholders in advancing corporate sustainability. Grounded in the dynamic resource-based view (Dynamic RBV), this study conceptualizes sustainable dynamic capabilities (SDCs) as comprising sustainable information capability (SIC) and sustainable relationship capability (SRC)—the abilities to share sustainability-related information and to adapt and leverage external sustainable partnerships, respectively. Using panel data from manufacturing firms listed on China’s Shanghai and Shenzhen A-share markets between 2010 and 2023, sourced from CSMAR and iFinD databases, this study employs fixed-effects and system GMM models to test the proposed relationships. Results show that DT enhances SIC, which in turn facilitates SRC, ultimately improving corporate sustainability performance (CSP). Moreover, firms at different supply chain positions exhibit distinct sustainability priorities as upstream suppliers focus on resource efficiency, while downstream customers emphasize environmental compliance and product-level sustainability. These upstream and downstream actors influence CSP through two mechanisms—resource-driven “source-push” and demand-driven “value chain-pull”. This study deepens the understanding of stakeholder heterogeneity in sustainable collaboration and offers practical insights for managers to tailor sustainability strategies that reinforce supply chain-wide dynamic capabilities. Full article

As the global push for renewable energy intensifies, the materials used in the generation, transmission, and storage of renewable energy systems have come under scrutiny due to their environmental impact. In particular, crosslinked polymers are extensively utilized in these systems because of their excellent thermal, mechanical, and electrical properties. However, their non-recyclable nature and significant waste generation at the end of their service life present severe sustainability challenges. This review employs a citation network-based methodology to analyze the role of crosslinked polymers in renewable energy systems, with a focus mainly on two critical applications: (1) production, specifically in the manufacturing of wind turbine blades; and (2) transmission, where they are integral to high-voltage cable insulation. Our complex network analysis reveals the major themes within the field of sustainability, providing a structured approach to understanding the lifecycle challenges of crosslinked polymers. The first part explores the primary polymers used, their typical lifespans, and the environmental burden of generated waste. We then describe both traditional recycling strategies and innovative approaches, such as supercritical water processing and thermoplasticizing technologies, which offer potential solutions to mitigate these impacts. Finally, we highlight emerging reprocessable materials, including vitrimers, ionomers, and specialty thermoplastic alternatives, which provide recyclability while maintaining performance. This comprehensive assessment emphasizes the urgent need for innovation in polymer science to achieve a circular economy for renewable energy systems. Full article

This article concerns the efficiency of the distribution system with different strategies—“Pull” or “Push”—and different sizes of distribution network in terms of when products produced by the manufacturing plant are sent to distribution warehouses. The article hypothesized that the choice of how to replenish stocks in these warehouses—“Pull” or “Push”—and the choice of the degree of centralization of the distribution network (number of warehouses) were two decision problems that should be considered together. This hypothesis was confirmed. A simulation model was developed to conduct simulations for different scenarios (different demand distributions—Gaussian or Gamma different demand fluctuations and the timeliness of replenishing inventories in warehouses). With more expensive goods and greater sales fluctuations, there was a certain tendency towards centralizing storage and using the Pull strategy. The choice of a given strategy had a significant impact on the costs of logistics processes and on the profitability of enterprises. The cost savings ranged from 17% to 54%. The average share of distribution costs in the sales value was 6%. In some cases, it was over 10% (the level of profitability of industrial enterprises In Poland). Choosing the right strategy could, in some cases, change profits by 20%. In most cases, the most cost-effective strategy was a flexible Pull system and centralized storage, which is consistent with real-life business cases. Full article

Environmental and social governance targets, as well as the global transition to cleaner renewable energy sources, push for advancements in hydrogen-based solutions for energy generators due to their high energy per unit mass (energy density) and lightweight nature. Hydrogen’s energy density and lightweight nature allow it to provide an extended range of uses without adding significant weight, potentially revolutionizing many applications. Moreover, a variety of sources, including renewable energy, can produce hydrogen, making it a potentially more sustainable option for energy storage despite its main limitations in production and transportation costs. In this framework we are proposing an innovative energy generator that might merge the benefits of batteries and hydrogen. The energy generator is based on a worldwide patented solution introduced by MIEEG s.r.l. regarding the shape of the chambers. This innovative solution can be used to design a 100% H2-fed microturbine with a high power/weight/volume ratio that works as a range extender of battery packs for a comprehensive, high-efficiency hybrid powertrain. In fact, it runs at 100,000 rpm and is designed to deliver about 100 kW in about 15 L of volume and 15 kg of weight (alternator excluded). The system is highly complex due to high firing temperatures, long life requirements, corrosion protection, mechanical and vibrational stresses, sealing, couplings, bearings, and the realization of tiny blades. This paper analyzes the main design challenges to face in the development of such complex generators, focusing on the hot gas path components, which are the most critical part of gas turbines. The contribution of additive manufacturing techniques, the adoption of special materials, and coatings have been evaluated for system improvement. Full article

Artificial intelligence (AI) is increasingly being utilized in the industrial sector, revolutionizing traditional manufacturing processes with advanced automation systems. Despite their potential, neural networks have seen limited adoption in industrial control systems due to their lack of interpretability compared to traditional methods. The recently introduced physics-guided neural networks (PGNNs) address this limitation by embedding physical knowledge directly into the network structure, enhancing the interpretability and robustness. This study proposes a novel feedforward control framework that integrates a reduced-order physics-based model of a hydraulic actuator with a data-driven correction term for accurate force control in the seamless pipe manufacturing process. The coupled dynamics of the actuator and the continuously cast material being pushed into the piercing mill are identified through experimental data, and reduced-order models are developed for integration into the PGNN structure. The training of the networks is performed on a dataset from a scaled industrial hydraulic system, with the validation of the proposed methods conducted on a neural processing unit (NPU), a specialized industrial-grade platform for AI, operating within a PLC environment. The results demonstrate real-time execution with excellent force tracking, even with a limited training dataset—a typical constraint in industrial processes—while providing safer and more predictable behavior compared to traditional neural-network-only solutions. Full article

Green manufacturing is an effective means for regions to reduce carbon emissions. It is a crucial approach for improving modern environmental governance and lays the foundation for the Chinese government’s push for green transformation, sustainable development, and the realization of carbon neutrality. This paper utilizes data from 277 cities at the prefecture level from 2009 to 2022, with the creation of green parks under the China Green Manufacturing System Demonstration Construction Project serving as a case study. It deeply explores the effect of green manufacturing on local carbon output. The study reveals that green manufacturing, represented by the establishment of green parks, significantly reduces urban carbon emissions. The mechanism analysis shows that enhancing industrial intelligence is a key channel for green manufacturing to curb urban carbon emissions, and the advancement stages of the digital economy, market unification, and financial innovation further amplify green manufacturing’s carbon reduction effects. The diversity analysis suggests that green park establishment exhibits a stronger effect in the eastern regions, areas with abundant factor endowments, superior institutional environments, and those with a non-industrial base. Further analysis shows that the green park demonstration projects also contribute to elevating regional green innovation levels. This paper explores the effect of green park establishments on reducing carbon emissions from the perspective of green manufacturing system construction, providing important theoretical and empirical insights for understanding how green manufacturing can enhance the levels of carbon emissions reduction and promote sustainable green advancement within dual-carbon objectives. Full article

As the adoption of Electric Vehicles (EVs) accelerates, driven by increasing urbanization and the push for sustainable infrastructure, the need for innovative solutions to support this growth has become more pressing. Vehicle-to-Grid (V2G) technology presents a promising solution by enabling EVs to engage in bidirectional interactions with the electrical grid. Through V2G, EVs can supply energy back to the grid during peak demand periods and draw power during off-peak times, offering a valuable tool for enhancing grid stability, improving energy management, and supporting environmental sustainability. Despite its potential, the large-scale implementation of V2G faces significant challenges, particularly from a technological and regulatory standpoint. The success of V2G requires coordinated efforts among various stakeholders, including vehicle manufacturers, infrastructure providers, grid operators, and policymakers. In addition to the technical barriers, such as battery degradation due to frequent charging cycles and the need for advanced bidirectional charging systems, regulatory frameworks must evolve to accommodate this new energy paradigm. This review aims to provide a comprehensive analysis of V2G technology, focusing on different perspectives—such as those of users, vehicles, infrastructures, and the electricity grid. This study will also explore ex ante, ex post, and ongoing assessment studies, alongside the experiences of pioneer cities in implementing V2G. Full article

Hydraulic actuation systems are widely used in industries such as aerospace, the marine industry, off-highway vehicles, and manufacturing. There has been a shift from the hydraulic distribution of power from a centralized supply to electrical power distribution, to reduce the maintenance requirements and weight and improve the efficiency. However, hydraulic actuators have many advantages, such as power density, durability, and controllability, so the ability to convert electrical to hydraulic power locally to drive an actuator is important. Traditional hydraulic pumps are inefficient and unsuitable for low-power applications, making piezopumps a promising alternative for the conversion of electrical to hydraulic power in the sub-100 W range. Currently, the use of piezopumps is limited by their maximum power (typically a few watts or less) and low flows. This paper details the design, simulation, and testing of a multi-cylinder piezopump designed to push the envelope of the power output. The simulation results demonstrate that pumps with two or three cylinders show increasing benefits in terms of hydraulic and electrical performance due to the reduced flow and current ripple compared to a single-cylinder pump. The experimental results from a two-cylinder pump confirm this, and the effect of the phase relationship between the drive signals is investigated in detail. The experimental pump has fast-acting disc-style reed non-return valves, allowing piezostack drive frequencies of up to 1.4 kHz to be used. Custom power electronics tailored to the pump are developed. These features are critical in demonstrating the potential for multi-cylinder piezopumps to play an important role as a future actuation solution. Full article

The pottery wheel machine is an essential piece of equipment in ceramics manufacturing. This paper presents the design of an intelligent pottery wheel machine aimed at addressing the issues of low clay material utilization and the challenges of pottery throwing operations. Traditional techniques require exceptional craftsmanship and proficient mechanical operation, and existing pottery wheel machines still demand attention to equipment usage and clay material knowledge. The intelligent pottery wheel machine integrates central positioning, automatic clay feeding, and clay storage. The pull mechanism stores and precisely feeds clay, regulating usage and minimizing excess. The automated settings of the clay storage and power push system replace the need for manual assessment of clay density and quality, ensuring balanced and high-quality clay extrusion. The continuous feeding setting allows for automatic addition of clay, saving replenishment time and reducing the labor intensity of adding clay. The lifting mechanism ensures that the clay body remains centered, avoiding repeated manual adjustments and allowing users to focus on creating pottery rather than spending excessive time mastering the centering technique. The machine’s lightweight, modular design reduces clay waste, making the process more sustainable. By saving clay materials and improving throwing efficiency, it enhances the success rate of throwing. Full article

Integrated photonics is a cutting-edge field that merges optics and electronics on a single microchip, revolutionizing how we manipulate and transmit light. Imagine traditional bulky optical systems condensed onto a chip smaller than a fingernail, enabling faster communication, more efficient sensors, and advanced computing. At its core, integrated photonics relies on guiding light through waveguides etched onto semiconductor substrates, analogous to how wires conduct electricity in traditional electric circuits. These waveguides can route, modulate, and detect light signals with unprecedented precision and speed. This technology holds immense promise across various domains. Despite its immense potential, integrated photonics faces challenges, including manufacturing complexities and integration with existing electronic systems. However, ongoing research and advancements continue to push the boundaries, promising a future where light-based technologies seamlessly integrate into our everyday lives, powering a new era of innovation and connectivity. Full article

Fire alarm systems are an important part of the safety concept in complex buildings. For this reason, there are high availability requirements for the systems, which must be sustained by a maintenance concept. A shortage of skilled workers and rising costs in the construction and operation of buildings are pushing these concepts ever further. This study deals with proposed changes to the maintenance strategies to achieve cost and time savings in addition to an improvement in quality. As a first part of the work, the current state of research on developments in fire alarm systems and their maintenance and inspection concepts is analyzed within a literature review. The results serve as a basis for further research, which is based on a qualitative content analysis of expert interviews and standardized surveys to identify the weaknesses in current inspection strategies and future factors influencing the methods and technology of inspections through technical innovations. As a data basis for this study, expert interviews were conducted with experts from manufacturers, industry associations, and standards bodies in order to determine the possible influencing factors. To determine their relevance for the inspection, more than 40 experts were surveyed about testing the systems. The presented results show that new technical risks, such as cyber threats and networked plant structures, are insufficiently covered by current inspection strategies. Furthermore, inspection steps can be substituted by new technologies. The most important influencing factors that can be identified here are automatic self-test functions of components and remote inspection techniques of the systems. Finally, the results are discussed within the framework of a PESTEL analysis. In conclusion, it can be stated that the integration of identified impacts in future inspection strategies brings time and efficiency benefits in the operation of systems. Full article

This paper presents an enhanced version of our previously developed bio-optical transceiver, presenting a significant advancement in nanosensor technology. Using self-assembled polymers, this nanodevice is capable of electron detection while maintaining biocompatibility, an essential feature for in vivo medical biosensors. This enhancement finds significance in the field of infectious disease control, particularly in the early detection of respiratory viruses, including high-threat pathogens such as SARS-CoV-2. The proposed system harnesses bioluminescence by converting electric signaling to visible blue light, effectively opening the path of linking nano-sized mechanisms to larger-scale systems, thereby pushing the boundaries of in vivo biomedical sensing. The performance evaluation of our technology is analytical and is based on the use of Markov chains, through which we assess the bit error probability. The calculated improvements indicate that this technology qualifies as a forerunner in terms of supporting the communication needs of smaller, safer, and more efficient manufactured sensor technologies for in vivo medical applications. Full article

Industrial Control Systems (ICSs) have become the cornerstone of critical sectors like energy, transportation, and manufacturing. However, the burgeoning interconnectivity of ICSs has also introduced heightened risks from cyber threats. The urgency for robust ICS security validation has never been more pronounced. This paper provides an in-depth exploration of using the MITRE ATT&CK (Adversarial Tactics, Techniques, and Common Knowledge) framework to validate ICS security. Although originally conceived for enterprise Information Technology (IT), the MITRE ATT&CK framework’s adaptability makes it uniquely suited to address ICS-specific security challenges, offering a methodological approach to identifying vulnerabilities and bolstering defence mechanisms. By zeroing in on two pivotal attack scenarios within ICSs and harnessing a suite of security tools, this research identifies potential weak points and proposes solutions to rectify them. Delving into Indicators of Compromise (IOCs), investigating suitable tools, and capturing indicators, this study serves as a critical resource for organisations aiming to fortify their ICS security. Through this lens, we offer tangible recommendations and insights, pushing the envelope in the domain of ICS security validation. Full article

The ravaging COVID-19 pandemic has almost pushed into oblivion the fact that the United States is still struggling with an immense addiction crisis. Drug overdose deaths rose from 16,849 in 1999 to nearly 110,000—of which an estimated 75,000 involved opioids—in 2022. On a yearly basis, the opioid casualty rate is higher than the combined number of victims of firearm violence and car accidents. The COVID-19 epidemic might have helped to worsen the addiction crisis by stimulating drug use among adolescents and diverting national attention to yet another public health crisis. In the past decade, the sharpest increase in deaths occurred among those related to fentanyl and fentanyl analogs (illicitly manufactured, synthetic opioids of greater potency). In the first opioid crisis wave (1998–2010), opioid-related deaths were mainly associated with prescription opioids such as Oxycontin (oxycodone hydrochloride). The mass prescription of these narcotic drugs did anything but control the pervasive phenomenon of ‘addiction on prescription’ that played such an important role in the emergence and robustness of the US opioid crisis. Using a long-term drug lifecycle analytic approach, in this article I will show how opioid-producing pharmaceutical companies created a medical market for opioid painkillers. They thus fueled a consumer demand for potent opioid drugs that was eagerly capitalized on by criminal entrepreneurs and their international logistic networks. I will also point out the failure of US authorities to effectively respond to this crisis due to the gap between narcotic product regulation, regulation of marketing practices and the rise of a corporate-dominated health care system. Ironically, this turned the most powerful geopolitical force in the war against drugs into its greatest victim. Due to formulary availability and regulatory barriers to accessibility, European countries have been relatively protected against following suit the US opioid crisis. Full article