Search Results (179)

Automotive Noise, Vibration, and Harshness (NVH) has emerged as a critical interdisciplinary field influencing vehicle performance, passenger comfort, brand perception, and regulatory compliance. This thematic literature review synthesizes key research trends, methodological approaches, and technological developments shaping contemporary NVH studies. Drawing on 255 scholarly and industry sources, the review identifies five dominant themes: (1) sources and characterization of noise and vibration in internal combustion, hybrid, and electric vehicles; (2) advanced modeling and simulation techniques—including finite element analysis, statistical energy analysis, and machine learning–based prediction models; (3) materials, components, and structural optimization strategies for NVH mitigation; (4) the rapidly evolving landscape of electric and autonomous vehicle NVH; and (5) emerging active noise and vibration control technologies and data-driven diagnostics. The analysis highlights a definite shift toward holistic, data-driven, and multi-physics approaches, driven by lightweighting imperatives, widespread electrification, and increasingly stringent occupant comfort expectations. Key gaps in current research—including the need for unified evaluation metrics, real-time in-vehicle NVH monitoring, closer integration of subjective psychoacoustic perception with objective physical measurement, and validated simulation workflows for novel EV architectures—are identified and discussed. This review provides a consolidated and expanded framework for understanding contemporary NVH research directions and articulates opportunities for transformative innovation in next-generation vehicle development. Full article

Aiming at the deterioration in Noise, Vibration and Harshness (NVH) performance caused by broadband torsional vibration in the integrated electric drive system (IEDS) of electric vehicles, most existing studies independently focus on electromagnetic excitation suppression or torsional vibration control of mechanical transmissions. Few researchers consider the coupling characteristics between the electromagnetic nonlinearity of motors and the nonlinearity of gear transmissions, making it difficult to realize the coordinated suppression of high- and low-frequency torsional vibration. In this paper, a seven-degree-of-freedom electromechanical coupling dynamic model is firstly established, which incorporates the electromagnetic torque ripple of the motor, the time-varying meshing stiffness of gears, meshing errors, and gear backlash nonlinearity. Through modal analysis and Campbell diagram solution, the natural characteristics and critical speed range of the system are clarified, and the generation mechanism of full-frequency band torsional vibration as well as the high–low frequency coupling characteristics are systematically revealed. On this basis, a coordinated active control strategy based on PD pole placement and harmonic current injection (PD-HCI) is proposed. The PD pole placement controller is adopted to suppress the low-frequency torsional vibration (0–20 Hz) of the transmission system, and the 5th/7th harmonic current injection is used to counteract the high-frequency torque ripple (above 200 Hz) of the motor, thereby achieving the coordinated suppression of broadband torsional vibration. The Matlab/Simulink R2023a simulation results show that the proposed control strategy reduces the torque fluctuation rate from 3.11% to 1.96%, the speed fluctuation rate from 0.10% to 0.03%, and the total harmonic distortion (THD) of stator current from 8.69% to 1.77% under steady-state operating conditions. Under transient operating conditions with sudden load changes, the stabilization time of fluctuations in speed and half-shaft torque is shortened by more than 80%, the impact amplitude is significantly reduced, and there is no loss in the vehicle’s dynamic response and speed tracking performance. Experimental results show that the coefficients of determination R2 of vehicle speed, motor speed, acceleration and torque are 0.9990, 0.9982, 0.9997 and 0.9997, respectively, which verifies the reliability of the established model. Full article

The electromechanical transmission (EMT) systems of hybrid special vehicles are highly susceptible to severe transient torsional resonance under frequent start-stop operating conditions. Traditional entire-frequency domain H_∞ active vibration reduction strategies are often limited by insufficient gain, failing to achieve ultimate suppression within the core resonance frequency band. To address this issue, this paper proposes a finite-frequency H_∞ active torsional vibration suppression strategy based on a motor dual-loop control architecture. This strategy achieves a profound physical decoupling between torsional vibration suppression and steady-state driving tasks. Furthermore, by introducing the Generalized Kalman–Yakubovich–Popov (GKYP) lemma and Linear Matrix Inequalities (LMIs) into the secondary loop, the control degrees of freedom are precisely concentrated on the 8–30 Hz frequency band, where the transient resonance energy is highly localized. This thoroughly eliminates the conservatism inherent in entire-frequency designs. To mitigate the instability risks caused by unmeasurable states and actuator response lags in practical engineering applications, a robust controller integrating input time-delay compensation and dynamic output feedback is subsequently constructed. Numerical case studies and hardware-in-the-loop (HIL) test results based on a specific EMT configuration demonstrate that the proposed strategy effectively overcomes the instability induced by system delays. It achieves an outstanding resonance peak attenuation of up to 93% and strictly constrains output shaft torque fluctuations within a safe threshold of 50 N·m. Ultimately, this study provides an efficient and robust closed-loop engineering solution for the transient vibration management of high-power electromechanical transmission systems and the enhancement of overall vehicle NVH performance. Full article

The transition to a hydrogen-based energy economy emphasizes the potential of hydrogen as a fuel for plug-in hybrid electric vehicles (PHEVs). The performance of a hydrogen engine within a PHEV depends on the choice of its operating modes, which influence both efficiency and emissions. This study proposes a method for developing engine operating lines (EOLs) on engine maps based on minimizing nitrogen oxide (NOx) emissions while considering constraints on maximum engine power. A total of 15 EOLs are proposed for configurations with both constant and variable maximum engine power. Using mathematical modeling of PHEV operation under the Worldwide Harmonized Light Vehicles Test Cycle (WLTC), the impact of EOL selection on engine characteristics, as well as on battery and generator parameters, is analyzed. For a comprehensive evaluation of EOL effectiveness, five criteria are introduced, considering fuel energy consumption, NOx emissions, wear, mechanical fatigue, and noise, vibration, and harshness (NVH). The Analytic Hierarchy Process (AHP) and the Technique for Order Preference by Similarity to Ideal Solution (TOPSIS) are applied to determine the weighting factors of the criteria and to rank the proposed EOLs, thereby identifying the most efficient configurations. The results show that, for the base hydrogen engine configuration, selecting appropriate operating modes alone enables NOx emissions to be reduced significantly below Euro 6 limits, without any hardware modifications or exhaust aftertreatment. Full article

Transmission error (TE) is a major excitation source in geared systems, but microgeometry deviations are usually evaluated through nominal amplitudes rather than their tooth-to-tooth spatial distribution. This study investigates how different tooth-level barreling deviation patterns influence TE modulation and spectral characteristics in a controlled single helical gear-pair model. The nominal barreling value was kept constant, while four deviation patterns were imposed on the 23-tooth pinion: harmonic, phase-shifted harmonic, clustered with an outlier, and random. The TE response was evaluated in the time domain and by Fast Fourier Transform (FFT)-based spectral analysis, with particular attention to the gear mesh frequency (GMF) and shaft-frequency-spaced sidebands. The results show that identical nominal barreling levels can produce different TE waveforms and spectral signatures. Harmonic distributions mainly preserve a regular response, whereas phase-shifted and clustered patterns increase waveform asymmetry and sideband activity. The clustered outlier case produced the most fault-like response. The findings indicate that tooth-level spatial distribution should be considered explicitly in simulation-based gear microgeometry and noise, vibration, and harshness (NVH) sensitivity studies. Full article

Considerable progress has been made in predicting nominal NVH behavior in electric drivetrains, but the acoustic scatter observed across manufactured units remains insufficiently understood. In practice, nominally identical drive units may still exhibit noticeably different tonal behavior because small deviations in gears, shafts, bearings, fits, centering features, or assembly phase modify the excitation, transfer, and radiation mechanisms of the system. This review examines how manufacturing and assembly variability influences NVH performance in electric drive units and e-axles, with particular focus on the rotor–shaft–gear–bearing–housing system. Unlike broader EV NVH reviews, the present work focuses specifically on variability-induced acoustic scatter and its propagation along the drivetrain NVH generation and transmission path. To support transparency and consistency, the literature search and selection process followed a structured, PRISMA-inspired approach across Scopus, Web of Science, Google Scholar, and SAE Mobilus for the 2015–2026 period. From 387 identified records, 50 studies were retained after duplicate removal, screening, and full-text assessment. The selected literature was synthesized into eight thematic categories: imbalance; run-out and eccentricity; bearing clearance and preload; spline and pilot centering; thermal effects; phase indexing; transmission error and sidebands; and end-of-line NVH diagnostics. The reviewed literature shows that manufacturing- and assembly-induced deviations can significantly alter transmission error, sideband structure, shaft-order content, and final tonal response, even when individual components remain within nominal tolerance limits. Beyond synthesizing the evidence base, the review organizes existing modeling and diagnostic practices into a structured framework for variability-aware NVH assessment, based on explicit deviation parameterization, hierarchical model fidelity, intermediate excitation metrics, thermal-state awareness, and closer integration with production and measurement data. Overall, the findings support a shift from nominal NVH assessment toward robustness-oriented, production-representative interpretation and future prediction of acoustic scatter in electric drivetrains. Full article

Hybrid transmission, as the power core of hybrid vehicles, has a whining problem which affects the driving experience seriously. It is of great engineering value to carry out Noise, Vibration, and Harshness (NVH) research. In this paper, a combined methodology of finite element simulation, multi-body dynamics analysis, and real-vehicle experiment is adopted to improve the whine of the hybrid transmission. Firstly, a finite element model of the DHT assembly is established, with the frequency deviation between modal simulation and test being less than 5%, meeting the accuracy requirements. Through real-vehicle tests in electric vehicle (EV) mode, the 8th and 24th orders are identified as the key whine orders, and the deviation between simulation and test for the noise of these relevant orders is ≤5 dB(A). The research clarifies that the coupling resonance between the local modes of the upper and lower cover plates of the DHT and the excitations of the P3 motor is the core mechanism leading to the whine, and the motor control unit (MCU) is confirmed as the main noise emission source. Notably, the weak structural stiffness of the MCU lower cover plate is the critical inducing factor. To address this, three support blocks are added at the center of the MCU lower cover plate for structural reinforcement. After optimization, the 8th-order vibration is reduced by an average of approximately 35 dB in the speed range above 3500 rpm, and the 24th-order vibration is decreased by an average of about 20 dB within the range of 1000–1500 rpm. Specifically, the 24th-order noise near 1300 rpm is reduced by around 13 dB, and the 8th-order noise above 3500 rpm is fully suppressed. The increasing trend of noise with rising speed is significantly curbed, and the overall NVH performance of the vehicle is greatly improved. Full article

Electric vehicles (EVs) have fundamentally changed the noise, vibration, and harshness (NVH) landscape of automotive powertrains. In the absence of masking internal-combustion-engine noise, harmonic components such as gear whine, electric-motor orders, and inverter-related tones become more perceptible and more critical to vehicle refinement. This review synthesizes the current state of the art in harmonic NVH engineering for electric drivetrains, focusing on the interactions between gear geometry, manufacturing variability, electromechanical coupling, structural transfer, and human sound perception. Classical mechanisms of gear-mesh excitation are revisited together with emerging EV-specific challenges, including long-wavelength flank deviations, ghost orders, lightweight housing dynamics, and psychoacoustic sound-quality requirements. The review further examines recent progress in predictive and data-driven approaches, including machine-learning-based gear-noise modeling, digital-twin concepts, and virtual NVH assessment workflows. Overall, the literature shows that harmonic NVH engineering in EVs is evolving from a conventional gear-noise problem into a multidisciplinary system-level task integrating gear dynamics, manufacturing science, structural acoustics, electric-drive control, psychoacoustics, and data-driven optimization. This review provides a structured synthesis of these developments and identifies key research gaps and future directions for the next generation of refined electric drivetrains. Full article

With the growing demand for hybrid and electric vehicles, the accurate prediction of NVH (Noise, Vibration, and Harshness) behavior in Permanent Magnet Synchronous Machines (PMSMs) has become a critical aspect of electric motor design. This paper presents a detailed modeling approach for electromagnetic-induced noise and vibrations in PMSMs, integrating both analytical and numerical methods. The model focuses on quantifying the contributions of radial and tangential electromagnetic forces, which are key drivers of vibro-acoustic responses. The analytical part employs curved beam theory and a simplified acoustic model, offering rapid insights during early design stages. In parallel, a detailed numerical model based on finite element analysis is developed using a physics-based approach that accounts for the actual geometry and material properties of the PMSM prototype. This allows for enhanced accuracy without relying on experimental material parameter identification. Moreover, the detailed model includes the fluid–structure interaction introduced by the channels of the cooling fluid of the electric machine, which, although poorly addressed by the existing literature, was found to play a key role in driving the vibrational behaviour of the structure. By combining analytical speed with numerical precision, the proposed approach enables consistent and physically-based NVH predictions across various design phases, ultimately supporting improved electric machine performance and reducing development time and costs. Validation against experimental data confirms the ability of the model to accurately predict both sound pressure levels and housing surface vibrations. The novelty of this work lies in its integration of fluid–structure interaction and material modeling without the need for empirical parameter tuning, offering a robust tool for NVH design in electric vehicle applications. Full article

In general, condition monitoring (CM) and noise, vibration and harshness (NVH) are often treated as separate disciplines, despite the fact that both rely on vibration measurements. CM relies on broadband statistical metrics such as RMS, kurtosis, and envelope analysis to detect faults. Meanwhile, NVH investigates tonal excitation mechanisms related to gear mesh frequency (GMF) and its modulation components. In this study, we investigate whether a numerical relationship can be established between classical CM indicators and physically based tonal excitation indicators derived from frequency–domain analysis. Using healthy and damaged benchmark gearbox recordings, Spearman correlation analysis was performed between broadband metrics and GMF-related tonal features, including GMF-band energy and absolute sideband energy. Results show moderate but statistically significant correlations between RMS, envelope peak amplitude, and tonal indicators, whereas kurtosis exhibits no meaningful association. Additionally, tonal response amplification in the damaged gearbox is shown to be non-uniformly distributed across sensor locations, indicating sensor-dependent structural sensitivity rather than uniform response growth. These findings demonstrate that broadband CM indicators partially encode changes in tonal excitation-related response, establishing a reproducible data-driven bridge between diagnostic condition monitoring and NVH excitation analysis. Full article

The rapid electrification of road vehicles has fundamentally reshaped the priorities of noise, vibration, and harshness (NVH) engineering. In the absence of combustion-related broadband masking, tonal and order-related phenomena originating from the electric machine, inverter switching, and high-speed reduction gearing have become clearly perceptible and, in many cases, acoustically dominant. Consequently, drivetrain noise in electric vehicles can no longer be assessed at component level alone; it must be understood as a coupled system response shaped by excitation mechanisms, structural dynamics, transfer paths, radiation efficiency, and ultimately human perception. This review adopts a source-to-perception perspective and consolidates the principal physical mechanisms governing vibro-acoustic behavior in integrated electric drive units. Electromagnetic force harmonics and torque ripple are discussed alongside transmission-error-driven gear mesh excitation, while bearing and shaft nonlinearities are examined in the context of high-speed operation. In addition, ancillary thermoacoustic and aerodynamic contributions are considered, reflecting the increasingly integrated packaging of modern e-axle architectures. On this mechanism-oriented basis, dominant excitation types are linked to frequency-appropriate modeling strategies, spanning electromagnetic force extraction, multibody drivetrain simulation, structural finite element analysis, transfer path analysis, and acoustic radiation prediction. Particular attention is given to workflow integration across domains. Finally, the paper identifies research challenges that predominantly arise at system level, including multi-source interaction effects, installation-dependent transfer-path variability, emergent resonances in assembled structures, manufacturing-induced tonal artifacts, and the still limited correlation between predicted vibration fields and perceived sound quality. Full article

Active suspension systems are gaining growing attention in the automotive industry. This trend aligns with vehicle electrification and X-by-wire technologies adoption, also answering to the increasingly stringent requirements for passenger comfort and safety. Among the possible solutions, electromechanical actuators represent a valid alternative to traditional shock absorbers, integrating an electric machine that can be easily controlled to deliver the desired forces in both active and passive operations. The present work aims at developing an innovative transmission compound for a rotary electromagnetic active suspension system that is able to obtain high level NVH and safety performances. Two different proposed systems are analyzed. The first one couples a cycloidal transmission stage to a polymeric planetary one, while the second one couples the same cycloidal stage to a concentric magnetic gearbox. Both of them are expected to improve the NVH performances of the shock absorber, thanks to the high efficiency of the cycloidal reducer and to the properties of plastic materials and of magnetic coupling. The proposed systems are analyzed analytically and in simulation environment, providing promising results in terms of efficiency and torque density. Full article

With rising global energy demand and the gradual depletion of petroleum-based resources, interest in alternative fuels for internal combustion diesel engines (ICDEs) has increased. In ICDEs, firing-related and mechanical excitations may result in adverse vibration and noise responses. This study examines whether incorporating sour cherry pit pyrolysis oil (SCPO) with n-butanol and 2-ethylhexyl nitrate (2-EHN) may reduce vibration and noise under constant-load, steady-state operating conditions compared with neat diesel (D100). For the experimental tests, five fuel types were prepared: one neat diesel fuel and four blended fuels with a constant diesel fraction of 40% and a fixed 2-ethylhexyl nitrate (2-EHN) content of 5%, while the SCPO and n-butanol fractions were varied (D40/SCPO0/B55/2-EHN5, D40/SCPO5/B50/2-EHN5, D40/SCPO10/B45/2-EHN5, and D40/SCPO15/B40/2-EHN5). Experiments were performed using a single-cylinder ICDE at a fixed load of 10 Nm under steady-state conditions at engine speeds of 1500, 1800, 2400, 3000, and 3600 rpm. For each operating condition, vibration and noise data were recorded over a 10.4 s window. Experimental findings indicate that D40/SCPO10/B45/2-EHN5 yielded the lowest mean overall RMS vibration, with a 37.5% reduction relative to neat diesel (D100), and the lowest equivalent sound level (LAeq) among the tested fuels. Under the investigated steady-state constant-load conditions, the D40/SCPO10/B45/2-EHN5 fuel blend demonstrates the potential to achieve lower measured vibration and noise levels than neat diesel. Full article

Gearbox housing stiffness strongly influences radiated noise in electric drivetrains, particularly in the absence of engine masking. While high-fidelity vibro-acoustic simulations provide detailed insight, they are computationally demanding for early-stage design screening. This study investigates whether extremely compact spectral descriptors can encode stiffness-related information. The descriptors consist of five 1 kHz band-averaged sound pressure levels between 1 and 6 kHz. These band-averaged quantities are treated as compact spectral descriptors representing the acoustic response of each gearbox housing configuration. The analysis is based on a simulation-derived dataset of twelve spectra representing three ribbing configurations of a single gearbox housing geometry. A Random Forest classifier evaluated using leave-one-out cross-validation (LOOCV) achieved 0.75 accuracy. Confusion matrix analysis indicates clear separation of the flexible concept. Intermediate and rigid configurations show partial spectral overlap. Permutation testing suggests that the observed classification performance exceeds random chance, although uncertainty remains substantial due to the small dataset size. Feature-importance analysis identifies the 2–4 kHz region as the most stiffness-sensitive frequency range, supporting physical interpretations of mid-frequency structural–acoustic coupling. This exploratory study highlights both the potential and the statistical limits of minimal frequency-band descriptors for rapid NVH stiffness screening under small-sample conditions. Full article

Long-wavelength flank waviness plays a critical role in the excitation behavior of geared transmissions. While coordinate measuring machine (CMM) exports provide detailed geometric information, conventional evaluations typically focus on individual tooth curves and do not quantify circumferential inhomogeneity across teeth. This study introduces a tooth-to-tooth long-wavelength waviness inhomogeneity indicator (ΔW1) derived directly from Klingelnberg-style MKA plot files and demonstrates its behavior on a large industrial dataset comprising 3375 measured gear parts. Each flank curve was detrended using a second-order polynomial fit, and lobe-based waviness amplitudes (W1–W3) were extracted via sine–cosine projection. The proposed ΔW1 metric was defined as the difference between the maximum and minimum W1 values across measured teeth within the same part. To eliminate measurement edge effects, a mid-section evaluation (10–90% of the face width) was additionally performed. Population-level analysis revealed consistent separation between geometrically homogeneous and inhomogeneous parts, with ΔW1 values in the most critical components exceeding 7–9 µm after mid-section filtering. Unsupervised clustering based on ΔW1 and maximum W1 further distinguished a high-variability subset of parts exhibiting systematic long-wavelength modulation patterns. The results demonstrate that circumferential waviness variability can be quantified using standard CMM outputs without additional hardware or specialized measurement procedures. The proposed indicator provides a practical geometric screening tool for large production batches and establishes a reproducible framework for linking detailed flank geometry to manufacturing consistency assessment. Although acoustic validation is outside the scope of the present work, the metric is intended as an NVH-relevant geometric risk indicator for future vibroacoustic correlation studies. Full article