Search Results (90)

The corrosion behavior of an additively manufactured Mg-1Zn alloy was investigated in both the transverse and longitudinal directions relative to the build direction, in the as-built condition and after annealing at 350 °C for 24 h under high vacuum. Microstructural characterization using XRD and SEM revealed the presence of magnesium oxide (MgO) and the absence of intermetallic second-phase particles. Optical microscopy (OM) images and Electron Backscatter Diffraction (EBSD) maps showed a highly complex grain morphology with anomalous, anisotropic shapes and a heterogeneous grain size distribution. The microstructure includes grains with a pronounced columnar morphology aligned along the build direction and is therefore characterized by a strong crystallographic texture. Electrochemical techniques, including PDP and EIS, along with gravimetric H₂ collection, concluded that the transverse plane exhibited greater corrosion resistance compared to the longitudinal plane. Additionally, an increase in cathodic kinetics was observed when comparing as-built with heat-treated samples. Full article

Magnesium-containing multi-principal element alloys (MPEAs) are promising for lightweight applications due to their low density, high specific strength, and biocompatibility. This study examines two Mg-Ti-Zn alloy compositions, equal molar MgTiZn (TZ) and Mg₄TiZn (4TZ), synthesized via ball milling followed by spark plasma sintering, focusing on their microstructures and corrosion behaviors. X-ray diffraction and transmission electron microscopy revealed the formation of intermetallic phases, including Ti₂Zn and Mg₂₁Zn₂₅ in TZ, while 4TZ exhibited a predominantly Mg-rich phase. Potentiodynamic polarization and immersion tests in 0.1 M NaCl solution showed that both alloys had good corrosion resistance, with values of 3.65 ± 0.65 µA/cm² for TZ and 4.58 ± 1.64 µA/cm² for 4TZ. This was attributed to the formation of a TiO₂-rich surface film in the TZ, as confirmed by X-ray photoelectron spectroscopy (XPS), which contributed to enhanced passivation and lower corrosion current density. Both alloys displayed high hardness, 5.5 ± 1.0 GPa for TZ and 5.1 ± 0.9 GPa for 4TZ, and high stiffness, with Young’s modulus values of 98.2 ± 11.2 GPa for TZ and 100.8 ± 9.6 GPa for 4TZ. These findings highlight the potential of incorporating Ti and Zn via mechanical alloying to improve the corrosion resistance of Mg-containing MPEAs and Mg-based alloys. Full article

A method for generally predicting interface chemical bonding at the metal–oxide interface with the interface reaction considered is reported. So far, the interface between pure metal or alloy and 11 oxides—MgO, Al₂O₃, SiO₂, Cr₂O₃, ZnO, Ga₂O₃, Y₂O₃, ZrO₂, CdO, La₂O₃, and HfO₂—without considering the interface reaction, has been discussed and implemented in the free web-based software product InterChemBond (v2022). Now, the number of oxides available for prediction is 83 in total. Among them, 29 oxides are in one stable valence, and the others are multi-valence. The newly developed prediction method considering the interface reaction is additionally implemented in InterChemBond. The principles and formula for predicting interface bonding while considering interface reactions are provided as well as some screenshots of the software. Full article

Mg–Zn–Mn-based biocomposites hold prospects as potential orthopedic material. The composition of these composites can be modulated, based on applications, by selective elemental alloying. Towards that, the addition of silicon (Si), hydroxyapatite (HA), or both is considered, followed by the consolidation method, such as spark plasma sintering (SPS). In this study, the micro-mechanical properties of Mg–Zn–Mn–(Si–HA) composites were investigated through the micro-pillar compression method. The effect of Si and HA incorporation on the mechanical characteristics and deformation mechanism was also elucidated. The microstructure of the composite presents porosity, together with different bioactive phases, such as Mg–Zn, CaMg, Mn–P, MgSi₂, Mn–Si, Mn–CaO, CaMgSi, and Ca–Mn–O. Such porous structures were determined to facilitate cell growth when used as an implant, particularly for musculoskeletal-related disabilities. The yield stress (YS) and compressive stress of the Mg–Zn–Mn–Si–HA were about 1543 ± 99 MPa and 1825 ± 102 MPa, respectively. These values were about 5.8 and 4.8 times higher, respectively, than those of Mg–Zn–Mn–HA composites (266 ± 42 MPa and 380 ± 10 MPa, respectively), and the same was observed for the elastic modulus. Besides that, alloying with HA and Si alters the deformation mechanism from brittle (for Mg–Zn–Mn–Si composites) or ductile (for Mg–Zn–Mn–HA composites) to predominant ductile failure without compromising the attained mechanical properties. Full article

This study investigates the enhancement of corrosion resistance in magnesium-lithium alloys through plasma electrolytic oxidation (PEO) coatings incorporating ZnF₂ via in situ synthesis. By adjusting Zn²⁺ concentrations (4–16 g/L) in a zirconium salt-based electrolyte, ceramic coatings with tailored ZnF₂ content, thickness, and porosity were fabricated. The optimal Zn²⁺ concentration of 12 g/L yielded a ZnF₂-rich coating with isolated pores and enhanced densification (inner layer resistance R_i = 3.01 × 10⁴ Ω⋅cm²), achieving a corrosion current density (i_corr) of 4.42 × 10⁻⁸ A/cm² and polarization resistance (Rp) of 8.5 × 10⁵ Ω⋅cm², representing a 354-fold improvement over untreated LA103Z. Higher Zn²⁺ concentrations (16 g/L) induced interconnected pores and ZnO formation, degrading corrosion resistance. Long-term immersion (168 h in 3.5 wt% NaCl) confirmed the durability of Zn₁₂ coatings (mass loss: 0.6 mg), while Zn₄ and Zn₁₆ coatings exhibited severe localized corrosion. The study demonstrates that balancing Zn²⁺ concentration optimizes ZnF₂ passivation and pore isolation, offering a scalable strategy for Mg-Li alloy protection in corrosive environments. Full article

The metal-based/ceramic interface structure is a key research focus in science, and addressing the stability of the interface has significant scientific importance as well as economic value. In this project, the work of adhesion, heat of segregation, electronic structure, charge density, and density of states for doped-M (M = Ti, Mg, Cu, Zn, Si, Mn, or Al) Ni (111)/Al₂O₃ (0001) interface structures are studied using first-principle calculation methods. The calculation results demonstrate that doping Ti and Mg can increase the bonding strength of the Ni–Al₂O₃ interface by factors of 3.4 and 1.5, respectively. However, other dopants, such as Si, Mn, and Al, have a negative effect on the bonding of the Ni–Al₂O₃ interface. As a result, the alloying elements may be beneficial to the bonding of the Ni–Al₂O₃ interface, but they may also play an opposite role. Moreover, the Ti and Mg dopants segregate from the matrix and move to the middle position of the Ni–Al₂O₃ interface during relaxation, while other dopants exhibit a slight segregation and solid solution in the matrix. Most remarkably, the segregation behavior of Ti and Mg induced electron transfer to the middle of the interface, thereby increasing the charge density of the Ni–Al₂O₃ interface. For the optimal doped-Ti Ni–Al₂O₃ interface, bonds of Ti–O and Ti–Ni are found, which indicates that the dopant Ti generates stable compounds in the interface region, acting as a stabilizer for the interface. Consequently, selecting Ti as an additive in the fabrication of metal-based ceramic Ni–Al₂O₃ composites will contribute to prolonging the service lifetime of the composite. Full article

The effects of extrusion temperatures on the microstructure, mechanical properties, and corrosion performance of biomedical Mg-1Zn-0.4Ca-1MgO composites were systematically investigated. The results indicated that lower extrusion temperatures notably refined the grain size and promoted the formation of numerous nano-scaled secondary phase particles. The grain sizes were 0.8 μm, 1.7 μm, and 3.4 μm for the materials extruded at 280 °C, 310 °C, and 330 °C, which were named ET280, ET310, and ET330. The finest grain size and abundant precipitates enhanced the mechanical properties of the composite with a microhardness of 86.9 HV, a yield strength of 305 MPa, and a fracture elongation of 15.2%. Moreover, the ET280 alloy with ultra-fine grains exhibited the optimal corrosion resistance among these three composites, and its annual corrosion after immersion in Hank’s solution for 14 days was only 0.17 mm/y. The excellent performance in vitro immersion was mainly attributed to the formation of the uniformly dense Ca-P layer on its surface and the contiguous compact Mg(OH)₂ layer, which could effectively weaken the contact between the corrosive solution and the Mg matrix. Full article

The interrelationships between the topological features, such as surface roughness deduced from atomic force microscopy (AFM), and wettability properties expressed by the contact angle of a water droplet on the surface of nanostructured wide bandgap oxide films prepared by spray pyrolysis are investigated for a wide range of compositions. A direct relationship between the surface roughness and the value of the contact angle was found for nanocomposite (In₂O₃)_1−x(MgO)_x, (In_1−xGa_x)₂O₃, and Zn_1−xMg_xO films, for which both the surface roughness and the contact angle increase with the increasing x-value. On the other hand, in ITO films doped with Ga, it was found that the surface roughness increases by increasing the Ga doping, while the contact angle decreases. Both the surface roughness and the contact angle proved to increase in Ga₂O₃ films when they were alloyed with Al₂O₃, similar to other nanocomposite films. An inverse relationship was revealed for a nanocomposite formed from Ga₂O₃ and SnO₂. The contact angle for a (Ga₂O₃)_0.75(SnO₂)_0.25 film was larger as compared to that of the Ga₂O₃ film, while the surface roughness was lower, similar to ITO films. The highest value of the contact angle equal to 128° was found for a (In₂O₃)_1−x(MgO)_x film with an x-value of 0.8, and the largest RMS roughness of 20 nm was showed by a Ga_1.75Al_0.25O₃ film. The optical properties of the prepared films were also analyzed from optical absorption spectroscopy, demonstrating their bandgap variation in the range of (4 to 4.85) eV, corresponding to the middle ultraviolet spectral range. Full article

This paper details the enhancement of the optoelectronic properties of Cu-(In, Ga)-Se₂ (CIGSe) solar cells through a two-segment process in the ultraviolet (UV)–visible spectral range. These include fine-tuning the DC sputtering power of the absorber layer (ranging from 20 to 40 W at segment I) and thoroughly checking the trace micro-chemistry composition of the absorber layer (CdS, ZnO/CdS, ZnMgO/CdS, and ZnMgO at segment II). After segment I of treatment, the optimal 30 W CIGSe absorber layer (i.e., with a 0.95 CGI ratio) can be obtained, it can be seen that the Cu-rich film exhibits the ability to significantly promote grain growth and can effectively reduce its trap state density. After the segment II process aimed at replacing toxic CdS, the optimal metal alloy (Zn_0.9Mg_0.1O) composition (buffer layer) achieved the highest conversion efficiency (η) of 8.70%, also emphasizing its role in environmental protection. Especially within the tunable bandgap range (2.48–3.62 eV), the developed overall internal and external quantum efficiency (IQE/EQE) is significantly improved by 13.15% at shorter wavelengths. A photovoltaic (PV) module designed with nine optimal CIGSe cells demonstrated commendable stability. Variation remained within ±5% throughout the 60-day experiment. The PV modules in this study represent a breakthrough benchmark toward a significant advance in the scientific understanding of renewable energy. Furthermore, this research clearly promotes the practical application of PV modules, harmonizes with sustainable goals, and actively contributes to the creation of eco-friendly communities. Full article

Galvanising pot roll bearings are subjected to severe deterioration due to the corrosion of the bearing materials in liquid Zn, resulting in maintenance stops that can cost thousands of pounds per hour in downtime. Dynamic wear testing in molten Zn-Al and Zn-Al-Mg was conducted to assess the corrosion and wear resistance of three material pairs using a bespoke testing rig. The materials investigated in this study were Wallex6^TM coated with WC-Co, stainless steel 316L coated with Al₂O₃, and as-received Wallex6^TM and Wallex4^TM alloys. It was found that only the Al₂O₃ coating remained unreactive in Zn alloy, whereas the materials containing Co were corroded, as evidenced by the formation of intermetallic compounds containing Al-Co-Zn-Fe. The results also highlighted that the dissolution of the Co matrix and diffusion of Zn and Al from the bath occurred in Wallex6^TM and Wallex4^TM. However, the diffusion of Zn into the Wallex^TM alloys was reduced by approximately 60% in the Zn-Al-Mg bath compared to Zn-Al. The wear scars were analysed to determine the wear coefficient of the worn specimens. Out of the three material couplings investigated in this study, minimal wear damage in both Zn-Al and Zn-Al-Mg was only obtained by pairing Wallex6^TM with Al₂O₃ coatings. Full article

Duplex stainless-steel grade 2205 (2205 DSS) is the most widely used of the current duplex materials. The duplex steel alloy is characterized by high strength and high corrosion resistance through enhancing nitrogen and molybdenum contents. The activated tungsten inert gas (ATIG) welding technique uses the same equipment as tungsten inert gas (TIG), but prior to the welding operation, a thin layer of flux is deposited. Activation fluxes are known to influence the shape and energy characteristics of the arc. They promote the change in shapes and dimensions of the welds, namely, increasing the depth and narrowing the weld width. This work is dedicated to investigate the influence of the thermophysical properties of individual metal oxide fluxes on 2205 DSS welding morphology. It helps also to identify the recommended flux properties in order to perform full penetrated ATIG welds. Thirteen kinds of oxides (SiO₂, TiO₂, Fe₂O₃, Cr₂O₃, ZnO, Mn₂O₃, V₂O₅, MoO₃, Co₃O₄, SrO, ZrO₂, CaO, and MgO) have been tested and three current intensity levels (120, 150 and 180 A) have been considered. The results showed that the main input factors affecting the weld depth (D) were the welding current intensity with a contribution of up to 53.36%, followed by the oxides enthalpy energy with 15.05% and then by the difference between the oxides and the base metal of 2205 DSS (BM 2205 DSS) melting points with a contribution of 9.71% of the data variance. The conditions on individual oxides’ thermophysical properties to achieve full penetrated weld beads have been also revealed. Full article

The influence of as-cast grain size on recrystallization and the related mechanical properties of Al–Zn–Mg–Cu-based alloys was investigated. Grain sizes ranging from 163 to 26 μm were achieved by adding Ti, Cr and Mn, and ZnO nano-particles, which acted as heterogeneous nucleation sites. A decrease in the as-cast grain size led to a corresponding reduction in the recrystallized grain size from 54 to 13 μm. Notably, as-cast grain sizes below 100 μm provided additional nucleation sites at grain boundaries, allowing for a reasonable prediction of recrystallized grain size. Finer grains also contributed to enhanced mechanical properties, with yield strength increasing as recrystallized grain size decreased without significant loss of elongation. Additional strengthening was observed due to η-precipitates at grain boundaries, further improving the properties of fine-grained sheets. Full article

This study considers the regularities in the formation of amorphous–crystalline coatings with zinc oxide and wollastonite particles via micro-arc oxidation (MAO) on metal substrates made from a Mg-0.8 wt.% Ca alloy. The combination of components with increased antibacterial and osteogenic properties made it possible to obtain a unique bioactive and corrosion-resistant coating that slowed down the bioresorption of a magnesium implant and stimulated the processes of osteointegration. The coating was examined using various methods, including scanning and transmission electron microscopy, X-ray crystallography, scratch testing, energy-dispersive X-ray spectroscopy, and potentiodynamic polarization testing. As a result of plasma-chemical interactions between electrolyte components and the magnesium substrate, a porous amorphous–crystalline coating comprising wollastonite (CaSiO₃), zinc oxide (ZnO), forsterite (Mg₂SiO₄), and periclase (MgO) was formed at varying voltages (350–500 V) during the MAO process. The protective properties of the coating were exceptional, as evidenced by the mass loss values of the coated samples (1.4–2.3%) in 0.9% NaCl solution, which were significantly lower than the mass loss of the uncoated alloy (8.9%). The coating synthesized at a voltage of 500 V was characterized by a maximum zinc content of 8 at.%, which was responsible for the highest antibacterial activity against Staphylococcus aureus (99.1%). Full article

Electroless ZnO (≈900 nm) was deposited on the surface of an Mg-Al alloy (AM60) to reduce its degradation in the marine environment. Uncoated and coated ZnO samples were exposed to an SME simulated marine solution for up to 30 days. The AFM and optical images revealed that the corrosion attack on the ZnO-AM60 surface was reduced due to an increase in the surface hydrophobicity of the ZnO coating (contact angle of ≈91.6°). The change in pH to more alkaline values over time was less pronounced for ZnO-AM60 (by ≈13%), whereas the release of ${\mathrm{Mg}}^{2+}$ ions was reduced by 34 times, attributed to the decrease in active sites on the Mg-matrix provided by the electroless ZnO coating. The OCP (free corrosion potential) of ZnO-AM60 shifted towards less negative values of ≈100 mV, indicating that electroless ZnO may serve as a good barrier for AM60 in a marine environment. The calculated polarization resistance (${\mathrm{R}}_{\mathrm{p}}$), based on EIS data, was ≈3 times greater for ZnO-AM60 than that of the uncoated substrate. Full article

Light alloys based on magnesium are widely used in most areas of science and technology. However, magnesium powder alloys are quite difficult to sinter due to the stable film of oxides that counteracts diffusion. Therefore, finding a method to activate magnesium sintering is urgent. This study examines the effect of adding 5 wt. % and 10 wt. % zinc to the sintering pattern of magnesium powders at 430 °C; a dwell of 30 min was used to homogenize at the densification’s temperature. Scanning electron microscopy (SEM) was used to characterize the alloy’s microstructure, while the phase composition was characterized using X-ray diffraction (XRD) and energy dispersion spectroscopy (EDS). The sintering densities of Mg–5Zn and Mg–10Zn were found to be 88% and 92%, respectively. The results show that after sintering, a heterophase structure of the alloy is formed based on a solid solution and phases MgZn and Mg₅₀Zn₂₁. To establish the sintering mechanism, the interaction at the MgO and Zn melt phase interface was analyzed using the sessile drop method. The minimum contact angle—65°—was discovered at 500 °C with a 20 min holding time. It was demonstrated that the sintering process in the Mg–Zn system proceeds through the following stages: (1) penetration of zinc into oxide-free surfaces; (2) crystallization of a solid solution, intermetallics; and (3) the removal of magnesium oxide from the particle surface, with oxide particles deposited on the surface of the sample. Full article