Search Results (35)

Magnetorheological fluids (MRFs) and elastomers (MREs) are two types of smart materials that exhibit modifiable rheological properties in response to an applied magnetic field. Although they share a similarity in their magnetorheological response, these two materials differ in their nature, structure, and mechanical behavior when exposed to a magnetic field. They also have distinct application differences due to their specific rheological properties. These fundamental differences therefore influence their properties and applications in various industrial fields. This review provides a synthesis of the distinct characteristics of MRFs and MREs. The differences in their composition, rheological behavior, mechanical properties, and respective applications are summarized and highlighted. This analysis will enable a comprehensive understanding of these differences, thereby allowing for the appropriate selection of the material based on the specific requirements of a given application and fostering the development of new applications utilizing these MR materials. Full article

Magnetorheological (MR) foams represent a class of smart materials with unique tunable viscoelastic properties when subjected to external magnetic fields. Combining porous structures with embedded magnetic particles, these materials address challenges such as leakage and sedimentation, typically encountered in conventional MR fluids while offering advantages like lightweight design, acoustic absorption, high energy harvesting capability, and tailored mechanical responses. Despite their potential, challenges such as non-uniform particle dispersion, limited durability under cyclic loads, and suboptimal magneto-mechanical coupling continue to hinder their broader adoption. This review systematically addresses these issues by evaluating the synthesis methods (ex situ vs. in situ), microstructural design strategies, and the role of magnetic particle alignment under varying curing conditions. Special attention is given to the influence of material composition—including matrix types, magnetic fillers, and additives—on the mechanical and magnetorheological behaviors. While the primary focus of this review is on MR foams, relevant studies on MR elastomers, which share fundamental principles, are also considered to provide a broader context. Recent advancements are also discussed, including the growing use of artificial intelligence (AI) to predict the rheological and magneto-mechanical behavior of MR materials, model complex device responses, and optimize material composition and processing conditions. AI applications in MR systems range from estimating shear stress, viscosity, and storage/loss moduli to analyzing nonlinear hysteresis, magnetostriction, and mixed-mode loading behavior. These data-driven approaches offer powerful new capabilities for material design and performance optimization, helping overcome long-standing limitations in conventional modeling techniques. Despite significant progress in MR foams, several challenges remain to be addressed, including achieving uniform particle dispersion, enhancing viscoelastic performance (storage modulus and MR effect), and improving durability under cyclic loading. Addressing these issues is essential for unlocking the full potential of MR foams in demanding applications where consistent performance, mechanical reliability, and long-term stability are crucial for safety, effectiveness, and operational longevity. By bridging experimental methods, theoretical modeling, and AI-driven design, this work identifies pathways toward enhancing the functionality and reliability of MR foams for applications in vibration damping, energy harvesting, biomedical devices, and soft robotics. Full article

Traditional magnetorheological elastomers (MREs) often suffer from limited modulus tunability and insufficient energy dissipation, which restrict their applications. This study prepared a novel composite material by an MR gel (MRG) embedded within the MRE, called the MRE encapsulating MRG, to synergistically enhance these properties. Annular and radial MRE encapsulating MRG configurations were fabricated using 3D-printed molds, and their dynamic mechanical performance was characterized under varying magnetic fields (0–1 T) via a rheometer. The results revealed that the composite materials demonstrated significantly improved magnetic-induced modulus and magnetorheological (MR) effects compared to conventional MREs. Specifically, the annular MRE encapsulating MRG exhibited a 238.47% increase in the MR effect and a 51.35% enhancement in the magnetic-induced modulus compared to traditional MREs. Correspondingly, the radial configuration showed respective improvements of 168.19% and 27.03%. Furthermore, both the annular and radial composites displayed superior energy dissipation capabilities, with loss factors 2.68 and 2.03 times greater than those of pure MREs, respectively. Dynamic response tests indicated that composite materials, particularly the annular MRE encapsulating MRG, achieve faster response times. These advancements highlight the composite’s potential for high-precision damping systems, vibration isolation, and adaptive control applications. Full article

Flexible grippers are a promising and pivotal technology for robotic grasping and manipulation tasks. Remarkably, magnetorheological (MR) materials, recognized as intelligent materials with exceptional performance, are extensively employed in flexible grippers. This review aims to provide an overview of flexible robotic grippers and highlight the application of MR materials within them, thereby fostering research and development in this field. This work begins by introducing various common types of flexible grippers, including shape memory alloys (SMAs), pneumatic flexible grippers, and dielectric elastomers, illustrating their distinctive characteristics and application domains. Additionally, it explores the development and prospects of magnetorheological materials, recognizing their significant contributions to the field. Subsequently, MR flexible grippers are categorized into three types: those with viscosity/stiffness variation capabilities, magnetic actuation systems, and adhesion mechanisms. Each category is comprehensively analyzed, specifying its unique features, advantages, and current cutting-edge applications. By undertaking an in-depth examination of diverse flexible robotic gripper types and the characteristics and application scenarios of MR materials, this paper offers a valuable reference for fellow researchers. As a result, it facilitates further advancements in this field and contributes to the provision of efficient gripping solutions for industrial automation. Full article

The aim of this study is to propose a damper based on magnetorheological (MR) fluid and elastomer for application in vehicle engine mounting systems to dissipate the vibration energy transferred from the engine to the vehicle body. The magnetic circuit structure of the damper has been precisely designed, and its reasonableness has been verified by static magnetic field simulation. After the principle prototype’s completion, the damper’s mechanical properties are tested by an electro–hydraulic servo fatigue machine. The results show that with the current increase, the damper’s in-phase stiffness increases by 20.6%. The equivalent damping improves by 81.6%, which indicates that the damper has a good MR effect. A new phenomenological model is proposed, and a genetic algorithm is used to identify the parameters of the model. Finally, a 1/4 vehicle engine vibration damping system model is established and a dynamics simulation is carried out. The simulation results show that the damper effectively reduces the vibration transmitted from the engine to the body, and the vibration-damping effect is even more obvious through sky-hook control. This proves that the damper proposed in this study has good vibration-damping performance. Full article

Magnetorheological (MR) materials are smart materials that can change their rheological characteristics when exposed to a magnetic field. Such rheological properties include viscosity and dynamic modulus. MR materials have emerged as one of the most efficient smart materials that can modify mechanical and viscoelastic characteristics. Depending on the medium used, MR materials can be classified into two types: magnetorheological fluids (MRFs) and magnetorheological elastomers (MREs). MREs are classified as isotropic or anisotropic based on CIP distribution inside the elastomer matrix. A unique hybrid material incorporating MRE and MRF is constructed in this work to investigate, compare, and the dynamic properties of isotropic, anisotropic, hybrid isotropic, and hybrid anisotropic MREs under various magnetic fields (0, 104, and 160.2 mT). The created samples are subjected to extensive testing, including static and dynamic evaluations. In the static tests, experiments use a compression linear displacement mode with a fixed maximum gap change of 3 mm. The temperature is maintained at a constant level of 24 °C throughout the 40 s test duration for each test, and the magnetic field is incrementally increased by varying the number of magnets, ranging from 0 to 160.2 mT for dynamic qualities using compression oscillations on a dynamic mechanical analyzer (DMA), including frequency and strain-dependent data. These experiments, carried out using sinusoidal shear movements, include an excitation frequency range of 0.1 Hz to 15 Hz while preserving, with a fixed shear strain of 2%. Full article

The increasing demand for the adept handling of a diverse range of objects in various grasp scenarios has spurred the development of more efficient and adaptable robotic claws. This study specifically focuses on the creation of an adaptive magnetorheological fluid (MRF)-based robotic claw, driven by electro-permanent magnet (EPM) arrays to enhance gripping capabilities across different task requirements. In pursuit of this goal, a two-finger MRF-based robotic claw was introduced, featuring two magnetorheological (MR) grippers equipped with MR elastomer (MRE) bladders and EPM arrays at the fingertips. The operational principle involved placing a target object between these MR grippers and adjusting the normal force applied to the object for effective grasping. During this process, the contact stiffness of the MR grippers was altered by activating the EPM arrays in three distinct operation modes: passive, short-range (SR), and long-range (LR). Through experimentation on a benchtop material testing machine, the holding performance of the MRF-based robotic claw with the integrated EPM arrays was systematically evaluated. This study empirically validates the feasibility and effectiveness of the MRF-based robotic claw when equipped with EPM arrays. Full article

This study investigates the dynamic characteristics of natural rubber (NR)/polybutadiene rubber (PBR)-based hybrid magnetorheological elastomer (MRE) sandwich composite beams through numerical simulations and finite element analysis, employing Reddy’s third-order shear deformation theory. Four distinct hybrid MRE sandwich configurations were examined. The validity of finite element simulations was confirmed by comparing them with results from magnetorheological (MR)-fluid-based composites. Further, parametric analysis explored the influence of magnetic field intensity, boundary conditions, ply orientation, and core thickness on beam vibration responses. The results reveal a notable 10.4% enhancement in natural frequencies in SC4-based beams under a 600 mT magnetic field with clamped–free boundary conditions, attributed to the increased PBR content in MR elastomer cores. However, higher magnetic field intensities result in slight frequency decrements due to filler particle agglomeration. Additionally, augmenting magnetic field intensity and magnetorheological content under clamped–free conditions improves the loss factor by from 66% to 136%, presenting promising prospects for advanced applications. This research contributes to a comprehensive understanding of dynamic behavior and performance enhancement in hybrid MRE sandwich composites, with significant implications for engineering applications. Furthermore, this investigation provides valuable insights into the intricate interplay between magnetic field effects, composite architecture, and vibration response. Full article

Magnetorheological (MR) materials are a group of smart materials used in new technologies with controlled reliability. The development of these materials is expanding, starting from MR fluids, elastomers, grease, and gel. This large number of material types further expands the various applications of MR materials as a creative technology to support performance enhancement. For example, MR fluid is used to improve the performance of shock absorbers such as vehicle suspension, the damping of building structures, and polishing of the workpiece. MR elastomers are used for engine mounting, insulation base, and many other applications with intelligent material properties such as stiffness controllability. However, there are still complexities in the practical implementation of the control system beyond reliability. Many previous studies have focused on the performance improvement and reliability of MR materials as smart materials for application devices and systems. In this review article, the specific discussion related to vibration control strategies in MR material-based systems was thoroughly investigated. To discuss this point, many MR applications including transportation system and vibration isolation were adopted using different types of control strategies. Many different control strategies that have been used for MR applications such as fuzzy logic control, optimal control, and skyhook control are discussed in-depth in terms of the inherent control characteristics of merits and demerits. Full article

The findings and technological developments related to intelligent materials are increasingly attracting the attention of scientists. One such field is that of magnetorheological (MR) materials. Scientific studies on MR materials have been carried out to determine the performance and characteristics of, for example, MR dampers, MR elastomers, and MR foams. To the best of the authors’ knowledge, there has been no statistical discussion in the form of bibliometric analyses of developments in the field of MR materials in the last ten years. This is fascinating, considering that bibliometric studies have considerable impacts and contributions, such as studies on the growth of research patterns, avoiding the repetition of research topics, and analyzing future research. This also supports the future sustainability of the topic of MR materials, helping to bridge the gap that has probably existed since the introduction of MR materials. The relationship between the authors’ scientific research, domestic and global collaborations, and the evolution of themes over the last few years is also shown in this analysis. Thus, this study aimed to fill the gap in such materials by conducting a bibliometric analysis of 1830 articles related to MR materials published over the last 10 years. The results indicated that the field of MR materials has exhibited good growth. The introduction of MR fluid materials to new types of MR materials is still in the early stages of research, such as in applications with MR foam. Further analysis showed that there is a connection and dominance of scientific publications related to MR technology. Furthermore, based on bibliometric analysis, dominant theme changes in the area of MR elastomers, particularly related to carbonyl iron particles and MR polishing, is seldom mentioned, as is also the case for MR gels, MR foam, and MR grease. However, the discussion of new MR materials is a good opportunity to promote developments in the field of MR materials. Full article

Magnetorheological elastomers (MREs) are smart viscoelastic materials in which their physical properties can be altered when subjected to a varying magnetic field strength. MREs consist of an elastomeric matrix mixed with magnetic particles, typically carbonyl iron particles (CIPs). The magnetic field-responsive property of MREs have led to their wide exposure in research. The potential development and commercialization of MRE-based devices requires extensive investigation to identify the essential factors that can affect their properties. For this reason, this research aims to investigate the impact of CIPs’ type, concentration and coating on the rheological and mechanical properties of MREs. Isotropic MREs are fabricated with four different CIP compositions differing between hard or soft, and coated or uncoated samples. Each MRE composition have three different concentrations, which is 5%, 10%, and 20% by volume. The dynamic properties of the fabricated samples are tested by compression oscillations on a dynamic mechanical analyzer (DMA). Frequency and strain dependent measurements are performed to obtain the storage and loss modulus under different excitation frequencies and strain amplitudes. The emphasis is on the magnetorheological (MR) effect and the Payne effect which are an intrinsic characteristics of MREs. The effect of the CIPs’ type, coating, and concentration on the MR and Payne effect of MREs are elucidated. Overall, it is observed that, the storage and loss modulus exhibit a strong dependence on both the frequency excitations and the strain amplitudes. Samples with hard and coated CIPs tend to have a higher MR effect than other samples. A decrease in the storage modulus and non-monotonous behavior of the loss modulus with increasing strain amplitude are observed, indicating the Payne effect. The results of this study can aid in the characterization of MREs and the proper selection of CIPs grades based on the application. Full article

The basalt fibers (BF) and the basalt fibers etched by H₂SO₄ (BF^H) were modified by polydopamine (PDA) or synergistically modified by PDA and silicon carbon black (SiCB). The effects of modified BF, BFH and SiCB on the basic mechanical properties and magnetorheological (MR) effects of natural rubber/butadiene rubber-based magnetorheological elastomer precursors (MREs) were investigated. The results show that the tensile strength, tear strength and stress at 300% strain of MREs/PDA-BF^H-SiCB prepared with BF^H synergistically modified by PDA and SiCB reach the maximum values, which are 9.58 MPa, 24.07 kN/m and 4.13 MPa, respectively. Additionally, its MR effect is more than three times higher than that of MREs before composite modification. Full article

Filler additive is used to provide superior bonding in rubber matrix to enhance the storage modulus of magnetorheological elastomer (MRE). However, the magneto-induced modulus is reduced as the initial storage modulus increases. Therefore, this paper aims to increase the magneto-induced modulus and maintain the initial storage modulus by combining filler and plasticizer additives. Both types of additives have different functions, where cobalt ferrite (CoFe₂O₄) is capable of enhancing the maximum storage modulus and silicone oil (SO) reduces the initial storage modulus. Thus, four MRE samples have been fabricated using (a) no additive, (b) CoFe₂O₄, (c) SO, and (d) a combination of CoFe₂O₄ and SO. The sample’s hardness and magnetic properties were investigated via Durometer Shore A and Vibrating Sample Magnetometer (VSM), respectively. Furthermore, the rheological properties of MRE samples in terms of storage modulus were investigated upon the frequency and magnetic field sweep using a rheometer. The results demonstrated that the storage modulus of the MRE samples has increased with increasing the oscillation frequency from 0.1 to 50 Hz. Interestingly, the combination of additives has produced the largest value of magneto-induced modulus of 0.90 MPa as compared to other samples. Furthermore, their initial storage modulus was in between samples with SO (lowest) and without additive (highest). Therefore, fundamental knowledge in adding the combination of additives can offer solutions for a wide range of stiffness in MR device applications such as vibration and noise control devices, sensing devices, and actuators. Full article

In this research, the synergistic behavior of magnetorheological elastomers containing nickel and cobalt along with iron particles as magnetically polarizable fillers is examined experimentally under dynamic shear loading. Two different types of magnetorheological elastomer were fabricated having equal proportions of iron and nickel in one kind, and iron and cobalt in the other. The concentrations of magnetic particles in each type are varied from 10% to 40% and investigated for several frequencies, displacement amplitude, and magnetic field values. A test assembly with moveable permanent magnets was used to vary magnetic field density. Force displacement hysteresis loops were studied for dynamic response of magnetorheological elastomers (MREs). It was observed that MREs showed a linear behavior at low strains while nonlinearity increased with increasing strain. The percentage filler content and frequency increased the MRE stiffness whereas it decreased with displacement amplitude. The computed maximum magnetorheological (MR) effect was 55.56 percent. While MRE with iron and cobalt gave the highest effective stiffness, MRE with iron and nickel gave the highest MR effect. Full article

Magnetorheological elastomers (MREs) are a class of emerging smart materials in which their mechanical and rheological properties can be immediately and reversibly altered upon the application of a magnetic field. The change in the MRE properties under the magnetic field is widely known as the magnetorheological (MR) effect. Despite their inherent viscoelastic property-change characteristics, there are disadvantages incorporated with MREs, such as slow response time and the suspension of the magnetic particles in the elastomer matrix, which depress their MR effect. This study investigates the feasibility of a hybrid magnetorheological elastomer-fluid (MRE-F) for longitudinal vibration isolation. The hybrid MRE-F is fabricated by encapsulating MR fluid inside the elastomer matrix. The inclusion of the MR fluid can enhance the MR effect of the elastomer by providing a better response to the magnetic field and, hence, can improve the vibration isolation capabilities. For this purpose, an MRE-based coupling is developed, and isolation performance is investigated in terms of the linear transmissibility factor. The performance of the hybrid MRE-F was compared against two different MRE samples. The results show that further enhancement of MR-effect in MREs is possible by including MR fluid inside the elastomer. The hybrid MRE-F exhibited better stiffness change with the current increase and recorded the highest value of $55.911 \mathrm{N}/\mathrm{mm}$. The transmissivity curves revealed that the MRE-F contributed to a broader shift in the natural frequency with a $7.2 \mathrm{Hz}$ overall shift at $8.9 \mathrm{mT}$. The damping characteristics are higher in MRE-F, recording the highest percentage increase in damping with $33.04\%$. Overall, the results reveal the promising potential of hybrid MRE-F in developing MRE-based coupling for longitudinal vibration isolation. Full article