Search Results (11)

This study uses the melt compounding method to recycle polypropylene-based car bumper waste (PP-CBW) in order to produce nanocomposite films for mulch application. The nanocomposite films were compounded by mixing virgin linear low-density polyethylene (LLDPE) with PP-CBW at a constant ratio of 4:1 in the presence of different percentages of nanofillers. Nanocomposites reinforced with nanoclays were compatibilized with an anhydride grafted polyethylene (PE-g-MAH), at a constant compatibilizer-to-clay ratio equal to 3, to improve the adherence between the nonpolar matrix and the hydrophilic nanoclay and acrylic paint present in the car bumper. An extruder with a corotating twin screw was used to produce blends of different compositions. To create nanocomposite films, the mixtures were further processed in a blown film extruder. The effect of the presence of nanoclays on the barrier, thermal, and mechanical properties of the nanocomposite films was investigated. The dispersion of clay layers in the matrix was examined by atomic force microscopy (AFM). The results indicate that 3 wt% of clay loading maximized the tensile strength in the transverse direction (TD) and machine direction (MD). A 1 wt% clay loading increased the MD tear resistance by 66% and manifested an optimum dart impact strength. Significant improvements in thermal and barrier properties were also achieved in the presence of 3 wt% clay loading. Full article

Direct current (DC) power transmission systems have received great attention because it can easily integrate many types of renewable energies and have low energy loss in long-distance and large-capacity power transmission for electricity global sharing. Nanoparticles (NPs) have a positive effect on the insulation properties of polymers, but weak interaction between NPs and polymer matrix greatly decreases the effort of NPs on the enhancement of insulation properties, and thereby limits its engineering application. In this work, grafting strategy was used to link the modified NPs and polymer matrix to improve their interactions. Silica NPs (SiO₂-NPs) were modified by 3-(methacrylyloxy) propyl-trimethoxysilane (MPS) to introduce highly active groups on the SiO₂-NPs surface, followed by the pre-irradiated linear low-density polyethylene (LLDPE) being easily grafted onto the MPS modified SiO₂-NPs (MPS-SiO₂-NPs) in the melt blending process to obtain LLDPE-g-MPS-SiO₂-NPs nanocomposites. Fourier-transform infrared (FT-IR) spectrum and X-ray photoelectron spectroscopy (XPS) confirm the successful incorporation of MPS into SiO₂-NPs. Transmission electron microscopy (TEM) verifies that the modified SiO₂-NPs exhibits more uniform distribution. The rheology result shows that the interaction between MPS-SiO₂-NPs and LLDPE significantly improves. More importantly, the LLDPE-g-MPS-SiO₂-NPs nanocomposites displays superior DC breakdown strength to that fabricated by conventional modification methods. When the addition of MPS-SiO₂-NPs is 0.1 wt%, the highest DC breakdown strength values of 525 kV/mm and 372 kV/mm are obtained at 30 °C and 70 °C, respectively, and high DC breakdown strength can be well maintained in a wide loading range of NPs. Full article

As a means of introducing environmental responsibility to industrial applications, the usage of biobased composite materials has been encouraged in recent years. Polymer nanocomposites utilize polyolefins increasingly as a matrix, owing to the diversity in their features and prospective applications, even though typical polyester blend materials, such as glass and composite materials, have garnered greater attention from researchers. The mineral hydroxy-apatite, or Ca₁₀(PO₄)₆(OH)₂, is the primary structural component of bone and tooth enamel. Increased bone density and strength result from this procedure. As a result, nanohms are fabricated from eggshells into rods with very tiny particle sizes. Although there have been many papers written on the benefits of HA-loaded polyolefins, the reinforcing effect of HA at low loadings has not yet been taken into account. The purpose of this work was to examine the mechanical and thermal characteristics of polyolefin-HA nanocomposites. These nanocomposites were built out of HDPE and LDPE (LDPE). As an extension of this work, we investigated what would happen when HA is added to LDPE composites at concentrations as high as 40% by weight. Carbonaceous fillers, including graphene, carbon nanotubes, carbon fibers, and exfoliated graphite, all play significant roles in nanotechnology owing to the extraordinary enhancements in their thermal, electrical, mechanical, and chemical properties. The purpose of this study was to examine the effects of adding a layered filler, such as exfoliated graphite (EG), to microwave zones that might have real-world applications for their mechanical, thermal, and electrical characteristics. Mechanical and thermal properties were significantly enhanced by the incorporation of HA, notwithstanding a minor decrease in these attributes at a loading of 40% HA by weight. A higher load-bearing capability of LLDPE matrices suggests their potential usage in biological contexts. Full article

Blown films based on low-density polyethylene (LDPE)/linear low-density polyethylene (LLDPE) and silica aerogel (SA; 0, 0.5, 1, and 1.5 wt.%) were obtained at the pilot scale. Good particle dispersion and distribution were achieved without thermo oxidative degradation. The effects of different SA contents (0.5–1.5 wt.%) were studied to prepare transparent-heat-retention LDPE/LLDPE films with improved material properties, while maintaining the optical performance. The optical characteristics of the composite films were analyzed using methods such as ultraviolet–visible spectroscopy and electron microscopy. Their mechanical characteristics were examined along the machine and transverse directions (MD and TD, respectively). The MD film performance was better, and the 0.5% composition exhibited the highest stress at break. The crystallization kinetics of the LDPE/LLDPE blends and their composites containing different SA loadings were investigated using differential scanning calorimetry, which revealed that the crystallinity of LDPE/LLDPE was increased by 0.5 wt.% of well-dispersed SA acting as a nucleating agent and decreased by agglomerated SA (1–1.5 wt.%). The LDPE/LLDPE/SA (0.5–1.5 wt.%) films exhibited improved infrared retention without compromising the visible light transmission, proving the potential of this method for producing next-generation heat retention films. Moreover, these films were biaxially drawn at 13.72 MPa, and the introduction of SA resulted in lower draw ratios in both the MD and TD. Most of the results were explained in terms of changes in the biaxial crystallization caused by the process or the influence of particles on the process after a systematic experimental investigation. The issues were strongly related to the development of blown nanocomposites films as materials for the packaging industry. Full article

LLDPE is a less crystalline polymer with vast industrial and domestic applications. It is imperative to understand the synthesis, processing conditions, and thermal degradation mechanism of the co- as well as terpolymers. This paper reports the in-situ synthesis and thermal degradation studies of the ethylene-propylene copolymer and ethylene-propylene-1-hexene terpolymer and its nanocomposite with ZnAL LDH sheets. The 1-hexene dosing during the in-situ process influenced the product yield and immensely affected the thermal stability of the resultant polymer. One milliliter 1-hexene in-situ addition increased the product yield by 170 percent, while the temperature at 10 percent weight loss in TGA was dropped by about 60 °C. While only 0.3 weight percent ZnAL LDH addition in the terpolymer improved the thermal stability by 10 °C. A master plot technique and combined kinetics analysis (CKA) were deployed to access the thermal degradation mechanism of the synthesized polymers. Full article

Iron particles of sizes between 6 and 20 nm forming aggregates of 57 ± 17 nm were synthesized by chemical reduction of iron precursors on the surface of montmorillonite (MMT). This active MMT-Fe powder was then uniformly distributed in a linear low-density polyethylene (LLDPE) matrix by extrusion at atmospheric conditions, as confirmed by wide-angle X-ray scattering (WAXS), which also detected a partial exfoliation of the nanoclays. Thermogravimetric analysis (TGA) did not detect any significant modification of the degradation temperature between nanocomposites and active nanocomposites. ⁵⁷Fe Mössbauer spectroscopy evidenced the formation of a majority of iron boride in MMT-Fe as well as in the active film containing it. The LLDPE.Fu15.MMT-Fe3.75 and LLDPE.Fu15.MMT-Fe6.25 films had oxygen-scavenging capacities of 0.031 ± 0.002 and 0.055 ± 0.009 g(O₂)/g(Fe), respectively, while the neat powder had an adsorption capacity of 0.122 g(O₂)/g(Fe). This result confirms that the fresh film samples were partially oxidized shortly after thermomechanical processing (60% of oxidized species according to Mössbauer spectroscopy). No significant difference in oxygen permeability was observed when MMT-Fe was added. This was related to the relatively small film surface used for measuring the permeability. The reaction–diffusion model proposed here was able to reproduce the observed data of O₂ adsorption in an active nanocomposite, which validated the O₂ adsorption model previously developed for dried MMT-Fe powder. Full article

Due to its excellent mechanical properties and reinforcement abilities, cellulose has become a promising candidate for developing nanocomposites. However, cellulose agglomeration is an issue that must be solved. In this study, we treated microfibrillated cellulose (MFC) with a mixture of the non-ionic surfactants Span80 and Tween80 (ratio of 1:1) in order to prevent the intermolecular hydrogen bond aggregation of MFC during the process of MFC drying. We used a conical twin-screw extruder to melt compounds for the surfactant-treated MFC and powdered LLDPE. Furthermore, the extruded mixture was hot-pressed into a film, and we also tested the properties of the composite film. We can conclude that there was no agglomeration in the composite film according to microscopic observations and light transmittance test results. Furthermore, the dispersion of the surfactant-treated MFC (STMFC) was uniform until the STMFC filler increased to 10 wt%. The mechanical test results show that when the content of STMFC filler was 10 wt%, the mechanical properties of the composite were optimal. Compared to LLDPE, the STMFC/LLDPE composite film had an increase of 41.03% in tensile strength and an increase of 106.35% in Young’s modulus. Under this system, the DSC results show that the melting point of LLDPE increased from 125 to 131 °C. X-ray diffraction (XRD) results showed that the addition of STMFC did not change the crystallinity of the STMFC/LDPE composites, although the crystallite size increased. Full article

In this work, hollow fiber porous nanocomposite membranes were successfully prepared by the incorporation of a porous nanoparticle (zeolite 5A) into a blend of linear low-density polyethylene (LLDPE)/low-density polyethylene (LDPE) combined with azodicarbonamide as a chemical blowing agent (CBA). Processing was performed via continuous extrusion using a twin-screw extruder coupled with a calendaring system. The process was firstly optimized in terms of extrusion and post-extrusion conditions, as well as formulation to obtain a good cellular structure (uniform cell size distribution and high cell density). Scanning electron microscopy (SEM) was used to determine the cellular structure as well as nanoparticle dispersion. Then, the samples were characterized in terms of mechanical and thermal stability via tensile tests and thermogravimetric analysis (TGA), as well as differential scanning calorimetry (DSC). The results showed that the zeolite nanoparticles were able to act as effective nucleating agents during the foaming process. However, the optimum nanoparticle content was strongly related to the foaming conditions. Finally, the membrane separation performances were investigated for different gases (CO₂, CH₄, N₂, O₂, and H₂) showing that the incorporation of porous zeolite significantly improved the gas transport properties of semi-crystalline polyolefin membranes due to lower cell wall thickness (controlling permeability) and improved separation properties (controlling selectivity). These results show that mixed matrix membranes (MMMs) can be cost-effective, easy to process, and efficient in terms of processing rate, especially for the petroleum industry where H₂/CH₄ and H₂/N₂ separation/purification are important for hydrogen recovery. Full article

Metal oxide-polymer nanocomposite has been proven to have selective bactericidal effects against the main and common pathogens (Gram-positive Staphylococcus aureus (S. aureus) and Gram-negative Escherichia coli (E. coli)) that can cause harmful infectious diseases. As such, this study looked into the prospect of using TiO₂/ZnO with linear low-density polyethylene (LLDPE) to inactivate S. aureus and E. coli. The physical, structural, chemical, mechanical, and antibacterial properties of the nanocomposite were investigated in detail in this paper. The production of reactive species, such as hydroxyl radicals (^•OH), holes (h⁺), superoxide anion radicals (O₂^•¯), and zinc ion (Zn²⁺), released from the nanocomposite were quantified to elucidate the underlying antibacterial mechanisms. LLDPE/25T75Z with TiO₂/ZnO (1:3) nanocomposite displayed the best performance that inactivated S. aureus and E. coli by 95% and 100%, respectively. The dominant reactive active species and the zinc ion release toward the superior antibacterial effect of nanocomposite are discussed. This work does not only offer depiction of the effective element required for antimicrobial biomedical appliances, but also the essential structural characteristics to enhance water uptake to expedite photocatalytic activity of LLDPE/metal oxide nanocomposite for long term application. Full article

Cellulose nanocrystals (CNCs) were surface modified by esterification in tetrahydrofuran (THF) at 25 °C using different catalysts and anhydrides bearing different alkyl side chain lengths. Unmodified and acetic anhydride (AcAnh)-modified CNCs were studied as potential nanofillers for linear low-density poly(ethylene) (LLDPE). Nanocomposites were prepared by melt processing. Determination of the size and size distribution of CNCs in the nanocomposites by SEM revealed an enhanced compatibility of the AcAnh-modified CNCs with the LLDPE matrix, since the average size of the aggregates of the modified CNCs (0.5–5 μm) was smaller compared to that of the unmodified CNCs (2–20 μm). Tensile test experiments revealed an increase in the nanocomposites’ stiffness and strain at break—by 20% and up to 90%, respectively—at the CNC concentration of 5 wt %, which is close to the critical percolation concentration. Since the CNC nanofiller simultaneously reduced LLDPE crystallinity, the reinforcement effect of CNCs was hampered. Therefore, the molding temperature was increased to 120 °C, and, in this way, the greatest increase of the Young’s modulus was achieved (by ~45%). Despite the enhanced compatibility of the AcAnh-modified CNCs with the LLDPE matrix, no additional effect on the mechanical properties of the nanocomposites was observed in comparison to the unmodified CNC. Full article

In this work, the influence of composition and cold-drawing on nano- and micro-scale morphology and tensile mechanical properties of PE/organoclay nanocomposite fibers was investigated. Nanocomposites were prepared by melt compounding in a twin-screw extruder, using a maleic anhydride grafted linear low density polyethylene (LLDPE–g–MA) and an organomodified montmorillonite (Dellite 67G) at three different loadings (3, 5 and 10 wt %). Fibers were produced by a single-screw extruder and drawn at five draw ratios (DRs): 7.25, 10, 13.5, 16 and 19. All nanocomposites, characterized by XRD, SEM, TEM, and FT-IR techniques, showed an intercalated/exfoliated morphology. The study evidenced that the nanoclay presence significantly increases both elastic modulus (up to +115% for fibers containing 10 wt % of D67G) and drawability of as-spun nanocomposite fibers. Moreover, at fixed nanocomposite composition, the cold-drawing process increases fibers elastic modulus and tensile strength at increasing DRs. However, at high DRs, “face-to-edge” rearrangement phenomena of clay layers (i.e., clay layers tend to rotate and touch each other) arise in fibers at high nanoclay loadings. Finally, nanocomposite fibers show a lower diameter reduction during drawing, with respect to the plain system, and surface feature of adjustable roughness by controlling the composition and the drawing conditions. Full article