Search Results (6)

The accelerated discovery of high-performance lead-free piezoelectric ceramics is hindered by the vast compositional space and the limited interpretability of conventional machine learning (ML) models. Here, we propose a physics-informed and interpretable ML framework with integrated uncertainty quantification to predict and understand the piezoelectric coefficient d₃₃ of (K_0.5Na_0.5) NbO₃ (KNN)-based ceramics. A curated dataset of 1113 experimental samples is used to construct 65 descriptors by decoupling A-site and B-site ionic contributions. Pearson correlation analysis reduces these to an optimized 11-dimensional feature set for training deep neural networks, Wide & Deep networks, and residual networks. A Bayesian neural network further provides predictive uncertainty, which quantitatively reflects the confidence of machine-learning-based d₃₃ predictions rather than experimental measurement uncertainty. To achieve physical interpretability, SHapley Additive exPlanations (SHAP) are combined with the Sure Independence Screening and Sparsifying Operator (SISSO) to derive a compact analytical descriptor revealing that sintering temperature, B-site electronic anisotropy, and A-site ionic displacement jointly govern d₃₃. The proposed framework achieves high accuracy (R² ≈ 0.81) while offering transparent design rules for next-generation lead-free piezoelectrics. Full article

In this study, an Integrated Electronics Piezoelectric (IEPE)-type accelerometer based on an environmentally friendly lead-free piezoceramic was fabricated, and its field applicability was verified using a cooling pump owned by the Korea Atomic Energy Research Institute (KAERI). As an environmentally friendly piezoelectric material, 0.96(K,Na)NbO₃-0.03(Bi,Na,K,Li)ZrO₃-0.01BiScO₃ (0.96KNN-0.03BNKLZ-0.01BS) piezoceramic with an optimized piezoelectric charge constant (d₃₃) was introduced. It was manufactured in a ring shape using a solid-state reaction method for application to a compression mode accelerometer. The fabricated ceramic ring has a high piezoelectric constant d₃₃ of ~373 pC/N and a Curie temperature T_C of ~330 °C. It was found that the electrical and physical characteristics of the 0.96KNN-0.03BNKLZ-0.01BS piezoceramic were comparable to those of a Pb(Zr,Ti)O₃ (PZT) ring ceramic. As a result of a vibration test of the IEPE accelerometer fabricated using the lead-free piezoelectric ceramic, the resonant frequency f_r = 20.0 kHz and voltage sensitivity S_v = 101.1 mV/g were confirmed. The fabricated IEPE accelerometer sensor showed an excellent performance equivalent to or superior to that of a commercial IEPE accelerometer sensor based on PZT for general industrial use. A field test was carried out to verify the applicability of the fabricated sensor in an actual industrial environment. The test was conducted by simultaneously installing the developed sensor and a commercial PZT-based sensor in the ball bearing housing location of a centrifugal pump. The centrifugal pump was operated at 1180 RPM, and the generated vibration signals were collected and analyzed. The test results confirmed that the developed eco-friendly lead-free sensor has comparable vibration measurement capability to that of commercial PZT-based sensors. Full article

Uninterrupted breakthroughs in the room temperature piezoelectric properties of KNN-based piezoceramics have been witnessed over the past two decades; however, poor temperature stability presents a major challenge for KNN-based piezoelectric ceramics in their effort to replace their lead-based counterparts. Herein, to enhance temperature stability in KNN-based ceramics while preserving the high piezoelectric response, multilayer composite ceramics were fabricated using textured thick films with distinct polymorphic phase transition temperatures. The results demonstrated that the composite ceramics exhibited both outstanding piezoelectric performance (d₃₃~467 ± 16 pC/N; S~0.17% at 40 kV/cm) and excellent temperature stability with d₃₃ and strain variations of 9.1% and 2.9%, respectively, over a broad temperature range of 25–180 °C. This superior piezoelectric temperature stability is attributed to the inter-inhibitive piezoelectric fluctuations between the component layers, the diffused phase transition, and the stable phase structure with a rising temperature, as well as the permanent contribution of crystal orientation to piezoelectric performance over the studied temperature range. This novel strategy, which addresses the piezoelectric and strain temperature sensitivity while maintaining high performance, is well-positioned to advance the commercial application of KNN-based lead-free piezoelectric ceramics. Full article

(K_0.5Na_0.5)NbO₃ (KNN)-based ceramics have been extensively investigated as replacements for Pb(Zr, Ti)O₃-based ceramics. KNN-based ceramics exhibit an orthorhombic structure at room temperature and a rhombohedral–orthorhombic (R–O) phase transition temperature (T_R–O), orthorhombic–tetragonal (O–T) phase transition temperature (T_O–T), and Curie temperature of −110, 190, and 420 °C, respectively. Forming KNN-based ceramics with a multistructure that can assist in domain rotation is one technique for enhancing their piezoelectric properties. This review investigates and introduces KNN-based ceramics with various multistructures. A reactive-templated grain growth method that aligns the grains of piezoceramics in a specific orientation is another approach for improving the piezoelectric properties of KNN-modified ceramics. The piezoelectric properties of the [001]-textured KNN-based ceramics are improved because their microstructures are similar to those of the [001]-oriented single crystals. The improvement in the piezoelectric properties after [001] texturing is largely influenced by the crystal structure of the textured ceramics. In this review, [001]-textured KNN-based ceramics with different crystal structures are investigated and systematically summarized. Full article

Piezoelectric accelerometers using a lead-free (K,Na)NbO₃ (KNN) piezoceramic modified by a mixture of two Bi-based perovskites, Bi(Na,K,Li)ZrO₃ (BNKLZ) and BiScO₃ (BS), were designed, fabricated and characterized. Ring-shaped ceramics were prepared using a conventional solid-state reaction method for integration into a compression-mode accelerometer. A beneficial rhombohedral–tetragonal (R–T) phase boundary structure, especially enriched with T phase, was produced by modifying intrinsic phase transition temperatures, yielding a large piezoelectric charge coefficient d₃₃ (310 pC/N) and a high Curie temperature T_c (331 °C). Using finite element analyses with metamodeling techniques, four optimum accelerometer designs were obtained with high magnitudes of charge sensitivity S_q and resonant frequency f_r, as evidenced by two key performance indicators having a trade-off relation. Finally, accelerometer sensor prototypes based on the proposed designs were fabricated using the KNN-BNKLZ-BS ceramic rings, which exhibited high levels of S_q (55.1 to 223.8 pC/g) and mounted f_r (14.1 to 28.4 kHz). Perfect charge-to-acceleration linearity as well as broad flat frequency ranges were achieved with excellent reliability. These outstanding sensing performances confirm the potential application of the modified-KNN ceramic in piezoelectric sensors. Full article

Due to the ever-increasing limitations of the use of lead-based materials, the manufacturing of lead-free piezoceramics with competitive piezoelectric properties and established nontoxicity is considered a priority for the scientific and industrial community. In this work, a lead-free system based on sodium potassium niobate (KNN), opportunely modified with MgNb₂O₆ (MN), was prepared through a combination of a mechanochemical activation method and air sintering, and its toxicity was evaluated. The effect of the mechanical processing on the microstructure refinement of the processed powders was established by X-ray diffraction and the average crystallite size content of the Nb₂O₅ species was evaluated. The experimental evidence was rationalized using a phenomenological model which permitted us to obtain the amount of powder processed at each collision and to optimize the activation step of the pre-calcined reagents. This influenced the final density and piezoresponse of the as-sintered pellets, which showed optimal properties compared with other KNN systems. Their toxicological potential was evaluated through exposure experiments to the pulverized KNN-based pellets, employing two widely used human and environmental cellular models. The in vitro assays proved, under the selected conditions, the absence of cytotoxicity of KNN-bases systems here studied. Full article