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19 pages, 1005 KB  
Review
Occurrence and Treatment Technologies of Per- and Polyfluoroalkyl Substances in Electroplating Wastewater: A Review
by Yaolong Xu, Fujun Ma and Hong Chang
Toxics 2026, 14(8), 661; https://doi.org/10.3390/toxics14080661 - 27 Jul 2026
Abstract
Per- and polyfluoroalkyl substances (PFASs) are a class of persistent pollutants, and China’s electroplating industry is a major source of their emissions. This paper systematically reviews the sources, occurrence characteristics, and treatment technologies of PFASs in electroplating wastewater. The chrome plating process is [...] Read more.
Per- and polyfluoroalkyl substances (PFASs) are a class of persistent pollutants, and China’s electroplating industry is a major source of their emissions. This paper systematically reviews the sources, occurrence characteristics, and treatment technologies of PFASs in electroplating wastewater. The chrome plating process is the primary source of PFASs, with concentrations of perfluorooctane sulfonic acid (PFOS), 6:2 fluorotelomer sulfonate (6:2 FTS), and 6:2 chlorinated polyfluoroalkyl ether sulfonate (6:2 Cl-PFESA, F-53B) in some chromium mist suppressants reaching up to 985, 735, and 875 g/kg, respectively. Monitoring data from 15 electroplating parks and 97 enterprises revealed that 29 PFAS were detected in electroplating wastewater, with long-chain compounds dominating and PFOS concentrations reaching up to 3.6 × 107 ng/L. Non-target screening further identified the widespread presence of various concealed PFAS, including monohydro-substituted perfluorobutanoic acid (H-PFBA) and sodium p-perfluorous nonenoxybenzenesulfonate (OBS). Regarding treatment technologies, coagulation/flocculation showed very poor PFAS removal efficiency; flotation achieved up to 88% removal of perfluoroalkane sulfonic acids (PFSAs) but was constrained by process integration; biological treatment led to an increase in dissolved-phase PFAS concentrations; ion exchange resins achieved 98% removal of PFOS but were ineffective for short-chain PFASs due to their low affinity and rapid breakthrough; membrane technology achieved nearly 100% removal of long-chain PFASs but faced challenges, such as membrane fouling and concentrate disposal. This paper aims to provide a reference for PFAS pollution control in China’s electroplating industry. Full article
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28 pages, 3177 KB  
Review
Biodegradable Hydrogels for Pb2+ Removal from Water: Design Strategies, Mechanisms, and Future Perspectives
by Jianhui Guo, Yue Hu, Chang Ma, Wei Zhang, Youming Dong, Yida Niu, Sipei Liu, Yi Zhang and Cheng Li
Gels 2026, 12(8), 667; https://doi.org/10.3390/gels12080667 - 25 Jul 2026
Abstract
Lead (Pb2+) pollution poses a severe threat to the ecological environment and human health due to its high toxicity, bioaccumulation, and refractory nature. Traditional treatment technologies for lead-contaminated wastewater, such as chemical precipitation, ion exchange, and membrane separation, often face limitations, [...] Read more.
Lead (Pb2+) pollution poses a severe threat to the ecological environment and human health due to its high toxicity, bioaccumulation, and refractory nature. Traditional treatment technologies for lead-contaminated wastewater, such as chemical precipitation, ion exchange, and membrane separation, often face limitations, including secondary pollution, high costs, and high energy consumption. In contrast, adsorption has emerged as a promising alternative technology with advantages such as a simple process, high efficiency at low concentrations, and renewability. Biomass-based hydrogels and their composite systems, as novel green adsorbent materials, combine the abundant functional groups of natural biomass with the structural stability, high porosity, and recoverability of hydrogels through a three-dimensional cross-linked network, offering unique advantages for lead ion adsorption. Depending on their composition, these systems range from fully biodegradable pure biopolymer networks to partly biodegradable or biomass-containing composites incorporating inorganic, carbon-based, or metal–organic framework (MOF) materials. This paper systematically reviews the latest research progress on cellulose, lignin, sodium alginate, chitosan, starch-based hydrogels, and their composite systems for lead (Pb2+) adsorption. First, the structural characteristics, cross-linking mechanisms, and functional modification strategies of various biomass hydrogels are introduced. Then, the adsorption mechanisms of Pb2+, including multiple modes of action such as coordination complexation, ion exchange, electrostatic interaction, and physical adsorption, are systematically analyzed. The adsorption performance of different material systems is compared in detail. The regeneration and recycling performance, as well as the potential practical applications, of the materials are evaluated. On this basis, the main challenges in current research are summarised: balancing adsorption capacity and mechanical strength, achieving selective adsorption in actual wastewater, improving regeneration efficiency, and optimizing costs. In addition, future development directions for biomass hydrogel adsorbent materials are discussed, including the design of multi-functional composite materials, the development of intelligent, responsive hydrogels, engineering-scale-up, and life-cycle assessment. This review aims to provide a theoretical framework and technical roadmap for the rational design of high-performance, sustainable hydrogel adsorbents and to promote their engineering application for the treatment of lead-contaminated wastewater. Full article
(This article belongs to the Special Issue Gel-Related Materials: Challenges and Opportunities (3rd Edition))
35 pages, 22958 KB  
Review
Thermoresponsive Interfaces for Selective U(VI) Capture and Release from High-Salinity Waters
by Junhang Huang, Miao Lei, Fang Shen, Panting Wang, Jie Cao, Ye Li, Xingtao Xu and Junpeng Guo
Colloids Interfaces 2026, 10(4), 55; https://doi.org/10.3390/colloids10040055 - 23 Jul 2026
Viewed by 253
Abstract
High-salinity waters, including seawater, brines, and saline radioactive effluents, contain recoverable uranium or require uranium removal, but their complex chemistry complicates both capture and regeneration. Under seawater-relevant conditions, U(VI) occurs mainly as uranyl carbonate complexes and ternary uranyl carbonate complexes containing Ca2+ [...] Read more.
High-salinity waters, including seawater, brines, and saline radioactive effluents, contain recoverable uranium or require uranium removal, but their complex chemistry complicates both capture and regeneration. Under seawater-relevant conditions, U(VI) occurs mainly as uranyl carbonate complexes and ternary uranyl carbonate complexes containing Ca2+ or Mg2+ rather than as free UO22+. Selective separation therefore depends on coupled transport, hydration-shell reorganization, carbonate displacement, and interfacial coordination. Conventional sorbents largely optimize binding strength and adsorption capacity, often at the expense of harsh stripping and secondary waste. This review frames thermoresponsive uranium separation as a coupled aqueous-speciation, interfacial-state, and process-design problem. It examines how LCST and UCST transitions, polymer-brush reorganization, hydration-layer reconstruction, pore gating, and localized photothermal heating regulate access to binding sites and release pathways. Polymer brushes, hydrogels and microgels, membranes and nanochannels, ion-imprinted magnetic composites, and MXene-based hybrids are critically compared using cycle-level criteria, including U/V selectivity, switching time, regeneration demand, energy input, fouling resistance, material loss, synthesis reproducibility, and environmental performance. Particular emphasis is placed on distinguishing genuine structural gating from the generic effects of temperature on diffusion, ligand exchange, and adsorption equilibria. Current evidence supports the feasibility of programmable capture–release interfaces but remains limited by matrix-dependent transition windows, incomplete mechanistic attribution, scarce quantitative energy and temperature-gradient data, short cycling tests, and limited device-scale validation. Progress will require standardized testing in realistic saline matrices and complete capture–release mass and energy balances rather than evaluation by maximum adsorption capacity alone. Full article
(This article belongs to the Section Interfacial Properties)
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20 pages, 4321 KB  
Article
Cellulose Acetate-Based Membranes Recovered from Black-and-White Cinematographic Films for the Simultaneous Removal of Nitrate and Phosphate Anions from Water by Nanofiltration
by Aurelia Cristina Nechifor, Paul Constantin Albu, Alexandra Raluca Grosu, Geani-Teodor Man and Vlad-Alexandru Grosu
Toxics 2026, 14(7), 640; https://doi.org/10.3390/toxics14070640 - 22 Jul 2026
Viewed by 218
Abstract
Among the micropollutants of medium-depth waters in isolated inhabited areas, the inorganic ones deserve special attention: nitrate anion (NO3) and phosphate anions (HxPO4−(3−x)). The individual removal of these anions from water is widely studied, with different methods [...] Read more.
Among the micropollutants of medium-depth waters in isolated inhabited areas, the inorganic ones deserve special attention: nitrate anion (NO3) and phosphate anions (HxPO4−(3−x)). The individual removal of these anions from water is widely studied, with different methods being found: chemical, ion exchange, or biological. This paper presents a membrane method for the simultaneous removal of nitrate anion and phosphate anions from dilute synthetic aqueous solutions. The developed method is nanofiltration using composite membranes made of cellulose acetate (CA) and silver nanoparticles (Agnp). The composite membranes were made by phase inversion of the dimethylformamide (DMF) solution containing the two components (CA–Agnp) on a polypropylene (PP) capillary fiber using deionized water as a coagulant. The DMF solution of CA containing Agnp was obtained by dissolving black-and-white cinematographic films (exposed and unexposed to light). CA–Agnp–PP composite membranes were tested for the simultaneous removal of nitrate anion and phosphate anions from aqueous solution by nanofiltration at pressures ranging from 5 to 25 bars. A removal of over 98% of phosphate anions and more than 95% of nitrate anions was achieved. Fluxes of 10 L·m−2·h−1 were obtained for the working pressure of 15 atm, depending on the pH, flow rate, and concentration of the feed water. The variable parameters considered were also the concentrations of CA and Agnp. Full article
(This article belongs to the Section Toxicity Reduction and Environmental Remediation)
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54 pages, 1165 KB  
Review
Proton-Exchange Membranes with Stabilized Conductivity
by Andrey A. Nechitailov, Anna Krasnova, Angelina G. Kastsova and Nadezhda V. Glebova
Membranes 2026, 16(7), 245; https://doi.org/10.3390/membranes16070245 - 17 Jul 2026
Viewed by 411
Abstract
Proton-exchange membranes are crucial for water electrolyzers and fuel cells, but their performance declines under low humidity due to dehydration. Existing reviews mainly list experimental results without analyzing the mechanisms of proton conductivity stabilization. This review systematically summarizes approaches to enhance moisture-independent proton [...] Read more.
Proton-exchange membranes are crucial for water electrolyzers and fuel cells, but their performance declines under low humidity due to dehydration. Existing reviews mainly list experimental results without analyzing the mechanisms of proton conductivity stabilization. This review systematically summarizes approaches to enhance moisture-independent proton conductivity and evaluates their prospects. Key factors governing conductivity include microstructure, sulfonic group concentration, and hydration level. Stability under dry conditions depends on water retention and thermal resistance. Main strategies involve hybrid composite membranes, ionomer structure control via pre-treatments, and novel proton-conducting polymers. Promising directions include oriented channel structures, MOFs, and graphene-based materials. The stabilization mechanism relies on retaining water through hydrophilic additives that form stable hydrates, enabling proton transport even under harsh conditions (up to 120 °C and 50% RH, per US DOE targets). Among Nafion alternatives, sulfonated aromatic polymers and phosphoric-acid-doped polybenzimidazole demonstrate good performance at elevated temperatures (100–200 °C), though durability remains a challenge for the latter. Despite ongoing research, Nafion-based composites still offer one of the best overall balances of conductivity, stability, and processability. A significant research gap persists: long-term membrane performance is poorly studied, and many additives degrade over time or block proton transport sites due to ion exchange with metal cations. Full article
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22 pages, 12692 KB  
Article
Physiology and Multi-Omics Provide Insights into Sperm Activation and Movement in Euryhaline Spotted Seabass (Lateolabrax maculatus)
by Qinghua Wang, Yuxin Zhang, Weiwei Zhang, Yingxin Wu, Jiajie Li, Yizheng Zhang, Lu Li, Zhiming Zhu and Zining Meng
Biomolecules 2026, 16(7), 1021; https://doi.org/10.3390/biom16071021 - 13 Jul 2026
Viewed by 322
Abstract
Sperm activation and movement are pivotal determinants of fertilization success in teleosts, yet the molecular mechanisms in euryhaline species remain largely unresolved. Here, we integrated physiology and multi-omics to elucidate the osmolality, ions, and regulatory networks underlying sperm activation and movement in spotted [...] Read more.
Sperm activation and movement are pivotal determinants of fertilization success in teleosts, yet the molecular mechanisms in euryhaline species remain largely unresolved. Here, we integrated physiology and multi-omics to elucidate the osmolality, ions, and regulatory networks underlying sperm activation and movement in spotted seabass (Lateolabrax maculatus). Spotted seabass sperm showed strong motility across a broad osmotic range of 500 to 1200 mOsm/kg, with Na+ and K+ promoting motility and Ca2+ exerting inhibitory effects. Integrated transcriptomics and proteomics identified 29 genes and 6 proteins as candidate molecules associated with Na+ and K+ signaling, Ca2+ signaling and apoptosis, and energy metabolism. Up-regulation of NHE1 suggested a potential involvement of Na+/H+ exchange that regulated Na+ influx, while K+ influx via activated K+ channels may depolarize membrane potential. The capn1 was up-regulated, which may be associated with Ca2+-mediated apoptosis. Euryhaline fishes exhibited a broader osmotic activation range than freshwater and marine species, underscoring the critical roles of osmotic adaptability in fish sperm physiology. Ionic regulation patterns of euryhaline fishes are generally consistent with their environmental adaptation, with seawater-adapted species resembling marine fishes and freshwater-adapted species resembling freshwater fishes. Our findings highlight the integrated roles of osmotic effects and ionic regulation, providing insights into sperm activation and movement in euryhaline spotted seabass. Full article
(This article belongs to the Special Issue Vertebrate Comparative Genomics)
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26 pages, 3604 KB  
Review
Review of the Effectiveness of Current Water Treatment Technologies for PFAS Removal
by Duncan Gill and Ali El Hanandeh
Water 2026, 18(13), 1653; https://doi.org/10.3390/w18131653 - 7 Jul 2026
Viewed by 748
Abstract
PFAS form a class of synthetic chemicals that has become an area of increasing concern because of its impact on the environment and the threat it poses to human health. The structure of PFAS makes them highly resistant to degradation. As a result, [...] Read more.
PFAS form a class of synthetic chemicals that has become an area of increasing concern because of its impact on the environment and the threat it poses to human health. The structure of PFAS makes them highly resistant to degradation. As a result, they are highly effective at bioaccumulation. Certain water treatment technologies have been proven to remove PFAS from contaminated water sources. This study reviews the most promising treatment technologies used for the treatment of PFAS-contaminated waters. Well-established treatment technologies, such as granular activated carbon, ion exchange resin, reverse osmosis, and nanofiltration, were quantitatively compared. The removal efficiency was assessed by collecting the data of individual PFAS species from the literature and grouping them into five groups: PFAS (all species), PFSA, PFCA, long chain, and short chain. The results identified that, for all PFAS groups, the most effective treatment technologies were in the following order: reverse osmosis, nanofiltration, ion exchange resin, and granular activated carbon. The performance of reverse osmosis and nanofiltration did not appear to significantly differ between the different PFAS groups, as opposed to ion exchange resin and granular activated carbon, where there was a greater degree of variation in performance between different PFAS groups. Overall, it was identified that membrane technologies outperformed adsorbent technologies. However, the cost associated with membrane technologies may limit its economic viability when compared with adsorbent technologies, which are typically a more viable option except under specific circumstances. For example, contaminated water with high concentrations of other contaminants that need to be treated simultaneously. Lack of standardised experimental and operational conditions limited the available data. While this work provides guidance on which treatment is more likely to be appropriate based on the concentration and composition of different species of PFAS, more data are needed to conduct a more accurate statistical analysis and enable accurate modelling of treatment performance. Full article
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32 pages, 2982 KB  
Review
Recent Advances in Membrane Technologies for Electronic-Grade Hydrogen Peroxide Purification and Concentration
by Canli Zhang, Jiaofei Lei, Wenpeng Li, Penglin Yang, Wenjia Wu, Feifei Wang, Weizhi Song, Suilu Yue and Guangwei Cheng
Membranes 2026, 16(7), 229; https://doi.org/10.3390/membranes16070229 - 1 Jul 2026
Viewed by 574
Abstract
Hydrogen peroxide (H2O2) is widely used in semiconductor cleaning and etching, where ultralow levels of metallic, anionic, organic, and particulate impurities must be strictly controlled. Industrially produced H2O2 therefore requires extensive downstream purification before it can [...] Read more.
Hydrogen peroxide (H2O2) is widely used in semiconductor cleaning and etching, where ultralow levels of metallic, anionic, organic, and particulate impurities must be strictly controlled. Industrially produced H2O2 therefore requires extensive downstream purification before it can meet electronic-grade specifications. Conventional purification routes based on distillation or rectification, adsorption, ion exchange, and final filtration are technically mature, but they remain constrained by substantial energy consumption, multiple treatment stages, chemical regeneration, secondary waste generation, and safety risks associated with H2O2 decomposition. This review critically evaluates membrane technologies for purifying and concentrating electronic-grade H2O2. Microfiltration and ultrafiltration are discussed as front-end clarification processes, nanofiltration as an intermediate impurity-load-reduction step, and reverse osmosis as the membrane process with the strongest direct experimental for ionic-impurity removal from concentrated H2O2. Pervaporation and membrane distillation are assessed as emerging water-removal technologies, although their industrial applicability remains insufficiently validated. Membrane material strategies, including oxidation-resistant polymers, inorganic and hybrid membranes, antioxidant-containing composites, and emerging MOF- and two-dimensional-material-based membranes, are also evaluated. Particular attention is paid to the limited direct evidence available for emerging materials and to the risks of H2O2 decomposition, material leaching, particle release, and deterioration of membrane selectivity. The available evidence indicates that membrane processes are currently more appropriately regarded as complementary clarification, purification, polishing, or concentration units rather than complete replacements for established industrial technologies. Future studies should prioritize long-term oxidative stability, ppb- and ppt-level impurity validation, low H2O2 loss, module-material compatibility, process safety, and continuous pilot-scale techno-economic assessment. Full article
(This article belongs to the Special Issue Novel Membrane Materials and Membrane Modification)
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33 pages, 4769 KB  
Review
Critical Review of Cr (VI) Removal Technologies from Water and Wastewater
by Natalia Malouchi, Veroniki Bakola, Olympia Kotrotsiou, Konstantinos V. Plakas, Margaritis Kostoglou and Ioannis A. Katsoyiannis
Sustainability 2026, 18(13), 6646; https://doi.org/10.3390/su18136646 - 1 Jul 2026
Viewed by 338
Abstract
Hexavalent chromium (Cr (VI)) contamination of water resources constitutes a major environmental and public health issue due to its high toxicity, mobility, and carcinogenic properties. This review examines recent advances in Cr (VI) removal technologies from water and wastewater, with emphasis on membrane-based [...] Read more.
Hexavalent chromium (Cr (VI)) contamination of water resources constitutes a major environmental and public health issue due to its high toxicity, mobility, and carcinogenic properties. This review examines recent advances in Cr (VI) removal technologies from water and wastewater, with emphasis on membrane-based separation processes and adsorption approaches. Conventional treatment methods, including chemical precipitation, ion exchange (IX), electrocoagulation (EC), electrodeionization (EDΙ), bioremediation, and photocatalysis, are comparatively discussed in terms of removal efficiency, operational limitations, and applicability. In parallel, sustainable adsorbent materials derived from biomass and agricultural waste are evaluated as environmentally friendly and cost-effective alternatives for chromium removal. The role of functional groups, adsorption mechanisms, and redox interactions involved in Cr (VI) reduction and immobilization is also analyzed. Attention is given to membrane technologies, such as reverse osmosis (RO), nanofiltration (NF), electrodialysis (ED), and ultrafiltration (UF) after surface modification with the incorporation of nanomaterials and/or the application of Layer-by-Layer (LBL) assembly techniques, which enhance selectivity, permeability, and antifouling behavior. The reviewed studies demonstrate that advanced membrane systems and bio-based adsorbents can achieve high chromium removal efficiencies while supporting sustainable water treatment practices. Overall, the combination of membrane technologies with functionalized materials represents a promising direction for the development of efficient and environmentally sustainable Cr (VI) remediation systems capable of meeting increasingly strict regulatory limits. Full article
(This article belongs to the Special Issue Advances in Research on Sustainable Waste Treatment and Technology)
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22 pages, 1422 KB  
Communication
Recent Advances in Anion-Exchange and Bipolar Membranes for CO2-to-Ethanol Electroreduction: Mechanistic and System-Level Insights
by Ayush Gupta and Michael Harasek
Sustain. Chem. 2026, 7(3), 29; https://doi.org/10.3390/suschem7030029 - 30 Jun 2026
Viewed by 379
Abstract
Electrochemical CO2 reduction to ethanol is a promising route for circular carbon fuel and chemical production, but practical implementation remains limited by coupled membrane, catalyst, transport, and system integration constraints. This Communication reassesses anion-exchange membranes (AEMs) and bipolar membranes (BPMs) for CO [...] Read more.
Electrochemical CO2 reduction to ethanol is a promising route for circular carbon fuel and chemical production, but practical implementation remains limited by coupled membrane, catalyst, transport, and system integration constraints. This Communication reassesses anion-exchange membranes (AEMs) and bipolar membranes (BPMs) for CO2-to-ethanol electroreduction by integrating recent 2024–2026 advances with foundational membrane and CO2RR literature. The central argument is that membrane selection is not a passive separation choice; instead, it actively controls local pH, charge carriers, CO2 availability, carbonate formation, water activity, proton/cation delivery, product crossover, and downstream techno-economic assessment (TEA) and life-cycle assessment (LCA) burdens. AEM operation can create alkaline cathodic microenvironments that favor C–C coupling, but bicarbonate/carbonate formation imposes carbon-loss, salt-management, and CO2-recovery penalties. BPM operation can improve pH separation and carbon management through water dissociation and bicarbonate acidification, but its viability depends on water-dissociation efficiency, co-ion exclusion, junction stability, hydration management, and voltage control. Recent ethanol-selective catalyst studies further show that copper oxidation state, grain boundaries, subsurface dopants, ionomers, interfacial wettability, and dynamic operation interact strongly with membrane-imposed microenvironments. This Communication proposes a membrane-centered decision framework linking AEM/BPM selection with ethanol selectivity, single-pass carbon utilization, energy efficiency, durability, TEA/LCA boundaries, and future reactor design. Full article
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16 pages, 19006 KB  
Article
Electrochemical Behavior of Clay-Based Nanocomposites in an Ion-Exchange Gel Membrane for Supercapacitor Applications
by Borislava Mladenova, Gergana Ivanova, Antonia Bakalova, Elefteria Lefterova and Antonia Stoyanova
Gels 2026, 12(7), 576; https://doi.org/10.3390/gels12070576 - 29 Jun 2026
Viewed by 233
Abstract
The development of low-cost, environmentally friendly, and electrochemically stable electrode materials remains a significant challenge for supercapacitors. In the present study, composite materials based on a montmorillonite K10 clay support were synthesized and characterized. Coconut shell-derived activated carbon, manganese dioxide (MnO2), [...] Read more.
The development of low-cost, environmentally friendly, and electrochemically stable electrode materials remains a significant challenge for supercapacitors. In the present study, composite materials based on a montmorillonite K10 clay support were synthesized and characterized. Coconut shell-derived activated carbon, manganese dioxide (MnO2), and/or activated carbon (YP-80F) modified with silver nanoparticles were utilized as functional additives to the clay matrix. The aim of this work is to enhance the specific capacitance and electrochemical stability of the materials through a synergistic effect between these individual components. The novelty of this study lies in the integration of montmorillonite K10-based nanocomposites with an ion-exchange hydrogel membrane and in the investigation of the synergistic effects of different functional additives on the electrochemical performance of supercapacitors. The electrodes were fabricated using a casting method, while a commercial membrane, pre-soaked in a sodium sulfate solution, was employed as both separator and electrolyte. The membrane functions as an ion-exchange hydrogel, contributing to high ionic conductivity and reduced interfacial resistance. The electrochemical results indicate that the presence of additives significantly improves electron transport within the system, while the K10 clay support acts as a stable structural framework. The obtained results demonstrate the potential of clay-based nanocomposites integrated into gel-polymer systems for the development of efficient, low-cost, and environmentally friendly next-generation supercapacitors. Full article
(This article belongs to the Section Gel Applications)
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13 pages, 1826 KB  
Article
Plasma-Enhanced Atomic Layer Deposition of Metallic Tantalum Protective Coatings for PEMWE Bipolar Plates
by Kuanlin Chen, Xianhaoyan Chen, Linyang Li, Chao Shi, Yumo Tian, Yuan Cai, Chunlei Pei, Yachao Zeng and Tuo Wang
Coatings 2026, 16(7), 773; https://doi.org/10.3390/coatings16070773 - 29 Jun 2026
Viewed by 333
Abstract
Stainless-steel bipolar plates (BPPs) are attractive for proton exchange membrane water electrolysis (PEMWE) due to their low cost and manufacturability, yet their use is limited by severe corrosion. Despite the advantages of plasma-enhanced atomic layer deposition (PEALD) in producing dense films, ion bombardment [...] Read more.
Stainless-steel bipolar plates (BPPs) are attractive for proton exchange membrane water electrolysis (PEMWE) due to their low cost and manufacturability, yet their use is limited by severe corrosion. Despite the advantages of plasma-enhanced atomic layer deposition (PEALD) in producing dense films, ion bombardment may induce surface damage and increase roughness. This paper describes a cross-flow PEALD strategy with a remote plasma source to deposit metallic tantalum (Ta) coatings on stainless steel. In a cross-flow reactor, plasma species reach the substrate primarily through diffusion across the boundary layer of the gas flow, providing a gentler plasma–surface interaction and enabling the formation of dense, smooth Ta coatings. The roughness of the Ta films is markedly reduced from 1.45 nm to 0.24 nm, which is favorable for interfacial electrical contact. The process exhibits self-limiting growth with a linear growth rate of ~0.49 Å cycle−1. In a simulated PEMWE environment, Ta-coated stainless steel shows improved corrosion resistance, with the corrosion potential increasing from −0.27 to 0.07 V vs. Ag/AgCl (pH 0.3) and the corrosion current density decreasing to 2.05 × 10−7 A cm−2. Overall, cross-flow PEALD enables high-quality metallic Ta coatings that enhance corrosion protection and interfacial electrical performance for BPPs. Full article
(This article belongs to the Section High-Energy Beam Surface Engineering and Coatings)
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23 pages, 1999 KB  
Review
Interface Engineering for Integrated Valorization of Spent Lithium-Ion Batteries and Complex Electronic Waste: A Focus on Hydrothermal, PVC-Assisted, and Membrane Processes
by Thiago Vinícius Barros, Franciele Pereira Camacho, Gabriel Omar Soto Huarca, Marcelino Luiz Gimenes, José Augusto de Oliveira, Ana Caroline Raimundini Aranha, Abhijit Data, Biplob Pramanik, Linhua Fan, Veeriah Jegatheesan and Lucio Cardozo-Filho
Appl. Sci. 2026, 16(13), 6395; https://doi.org/10.3390/app16136395 - 26 Jun 2026
Viewed by 350
Abstract
The recycling of spent lithium-ion batteries and selected complex electronic waste fractions is commonly evaluated using isolated metrics such as leaching yield, metal removal efficiency, and reagent consumption. However, this approach fails to address the central challenge of sustainable valorization: integrating upstream conversion [...] Read more.
The recycling of spent lithium-ion batteries and selected complex electronic waste fractions is commonly evaluated using isolated metrics such as leaching yield, metal removal efficiency, and reagent consumption. However, this approach fails to address the central challenge of sustainable valorization: integrating upstream conversion with downstream selective recovery without shifting environmental and separation burdens. This review focuses specifically on spent LIBs as the primary model system, while also drawing insights from related e-waste streams (e.g., printed circuit boards and polymer-containing residues) where the interface-driven framework applies. It examines how key interfaces—solid–fluid, polymer–metal–fluid, membrane–solution, electrode–electrolyte, and crystal–solution—govern metal mobilization, selectivity, effluent quality, product purity, and scalability. Emphasis is placed on hydrothermal and supercritical water processing, PVC/CPVC (Polyvinyl Chloride/Chlorinated Polyvinyl Chloride)-assisted metal mobilization and membrane-based recovery techniques, including nanofiltration, membrane distillation, membrane distillation crystallization, ion exchange, and electrochemical methods. Supercritical water and membrane processes are complementary only when upstream chemistry is designed to facilitate downstream separation. PVC-rich waste is reconsidered as a reactive chlorine source, provided that corrosion, HCl formation, and salt precipitation are controlled. Critical gaps include incomplete mass balances, limited multicomponent studies, weak integration between process stages, and scarce techno-economic and life-cycle analyses. A roadmap is proposed for scalable, integrated hydrothermal–membrane systems enabling efficient resource recovery and water reuse. Full article
(This article belongs to the Section Environmental Sciences)
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21 pages, 2551 KB  
Article
Sulfonation-Time-Dependent Structure–Property Relationships of Electrospun Polyketone Nanofiber Membranes for PEMFC Applications
by Hongsik Byun, Geon-Hyeong Lee, Yeol-Lim Lee and Sang-Hun Lee
Polymers 2026, 18(12), 1542; https://doi.org/10.3390/polym18121542 - 21 Jun 2026
Viewed by 509
Abstract
Electrospun sulfonated polyketone (PK) nanofiber membranes were prepared to investigate the sulfonation-time-dependent structure–property relationships of hydrocarbon-based polymer electrolyte membranes for PEMFC (Polymer Electrolyte Membrane Fuel Cell) applications. NaCl addition to the electrospinning solution increased solution conductivity and enabled the formation of uniform PK [...] Read more.
Electrospun sulfonated polyketone (PK) nanofiber membranes were prepared to investigate the sulfonation-time-dependent structure–property relationships of hydrocarbon-based polymer electrolyte membranes for PEMFC (Polymer Electrolyte Membrane Fuel Cell) applications. NaCl addition to the electrospinning solution increased solution conductivity and enabled the formation of uniform PK nanofibers with an average diameter of approximately 270 nm. Subsequent sulfonation introduced sulfonic-acid-related groups into the PK nanofiber framework, and the resulting membrane properties were strongly governed by sulfonation time. Among the tested membranes, PK-NC16 exhibited the highest proton conductivity of 0.107 ± 0.031 S cm−1 and an ion exchange capacity of 2.82 meq g−1, exceeding or comparable to those of Nafion 115 under the tested conditions. FTIR-based analysis indicated that the relative sulfonation index increased up to 16 h, whereas extended sulfonation for 24 h generated additional sulfone/sulfonate-related bands, suggesting possible side reactions or structural changes under prolonged acid treatment. The high water uptake of PK-NC16 enhanced proton transport but also revealed a hydration-sensitive polymer network, as reflected by a voltage degradation rate of approximately −590 μV h−1 during a 100 h short-term stability constant-current test. These results demonstrate that sulfonation time is a key parameter controlling the balance among ionic functionality, hydration, mechanical response, proton conductivity, and PEMFC-relevant single-cell performance in electrospun PK nanofiber membranes. Full article
(This article belongs to the Special Issue Multifunctional Application of Electrospun Fiber: 2nd Edition)
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9 pages, 2398 KB  
Communication
A Rechargeable Zinc–Copper Voltaic Battery Built from Cost-Effective Electrodes and Electrolytes
by Jose Fernando Florez Gomez, Songyang Chang, Irfan Ullah, Juan C. Velez Reyes, Lisandro Cunci, Gerardo Morell and Xianyong Wu
Batteries 2026, 12(6), 215; https://doi.org/10.3390/batteries12060215 - 13 Jun 2026
Viewed by 845
Abstract
The zinc–copper (Zn-Cu) voltaic battery is the first battery made in human history, but the Cu2+ dissolution issue leads to the reaction’s irreversibility. To tackle this challenge, solid-state electrolytes, ion exchange membranes, and functional electrolytes have been proposed to mitigate the Cu [...] Read more.
The zinc–copper (Zn-Cu) voltaic battery is the first battery made in human history, but the Cu2+ dissolution issue leads to the reaction’s irreversibility. To tackle this challenge, solid-state electrolytes, ion exchange membranes, and functional electrolytes have been proposed to mitigate the Cu2+ dissolution; however, these approaches incur limitations like cell complexity, high cost, and anode corrosion. Herein, we develop a simple yet effective strategy to mitigate Cu2+ dissolution and build a rechargeable voltaic battery from cost-effective materials, including commercially available micro-copper powders and non-corrosive zinc acetate electrolyte. Importantly, the near-neutral Zn(Ac)2 electrolyte provides some amounts of hydroxide and facilitates the Cu2O/Cu solid–solid conversion reaction, thereby inhibiting the generation of soluble Cu2+ ions. As a result, the Zn-Cu battery exhibits a reversible capacity of ~130 mAh g−1, a feasible voltage of 0.87 V, and a stable cycling life over 100 cycles. Our work provides a feasible strategy for developing rechargeable and cost-effective Zn-Cu batteries. Full article
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